CN214261464U

CN214261464U - Improved spinning oil preparation system

Info

Publication number: CN214261464U
Application number: CN202022842982.2U
Authority: CN
Inventors: 张天明; 徐兴国; 王春梅; 姚理荣
Original assignee: Huzhou Zhonglei Chemical Fiber Co ltd; Huzhou Zhongyue Chemical Fiber Co ltd; Xinfengming Group Huzhou Zhongshi Technology Co ltd
Current assignee: Huzhou Zhonglei Chemical Fiber Co ltd; Huzhou Zhongyue Chemical Fiber Co ltd; Xinfengming Group Huzhou Zhongshi Technology Co ltd
Priority date: 2020-12-01
Filing date: 2020-12-01
Publication date: 2021-09-24
Anticipated expiration: 2030-12-01

Abstract

The utility model discloses an improved spinning oil preparation system, which comprises a crude oil tank, a deionized water tank, a preservative tank, an oil preparation device, an oil storage device, a first vacuum pump and a second vacuum pump; crude oil tank, deionized water jar, antiseptic jar respectively through the former material pipeline with finish blending device intercommunication, finish blending device pass through the pipeline with finish storage device intercommunication, all install flowmeter and solenoid valve on the former material pipeline, finish blending device with first vacuum pump intercommunication, finish storage device with second vacuum pump intercommunication. The utility model discloses simple structure gets into the allotment jar through the raw materials in solenoid valve control crude oil jar, the antiseptic jar and the deionized water jar to the flowmeter can guarantee to carry out accurate input according to allotment concentration, ensures product homogeneous and high quality, and degree of automation is high, need not the manual work and carries out the material loading, saves personnel's work load.

Description

Improved spinning oil preparation system

Technical Field

The utility model belongs to the technical field of the spinning, concretely relates to improved generation spinning finish allotment system.

Background

Synthetic fibers are high molecular compound products obtained by polymerizing low molecular compounds extracted from petroleum, coal, and natural gas. The yarn has the advantages of small hygroscopicity, poor conductivity, large friction coefficient and no fatty substances, so that the yarn is easy to slip and scatter in the subsequent spinning processing process to cause broken yarns and waste yarns. It is necessary to treat the fiber with an oil solution between spinning and winding to form an oil film on the surface of the fiber, improve fiber smoothness, reduce the friction coefficient of the tow, enhance spinnability, improve spinning efficiency and ensure fiber quality.

The spinning oil is a textile auxiliary agent applied to the spinning process, and mainly has the functions of adjusting the friction performance of chemical fibers, preventing or eliminating static accumulation, endowing the fibers with the performances of smoothness, bundling, static resistance, softness and the like, and enabling the fibers to smoothly pass through the working procedures of spinning, stretching, elasticizing, spinning, weaving and the like. The blending and supply of the spinning oil in the prior art are completely completed by adopting a manual operation mode, namely: firstly, adding a certain amount of pure water into a stirring barrel, then taking out crude oil and preservative in a corresponding proportion by using a small barrel, pouring the crude oil and the preservative into the stirring barrel for stirring, opening an oil discharge valve of the stirring barrel and an oil inlet valve of an oil agent barrel after stirring for about 30 minutes, conveying the stirred oil agent to the oil agent barrel, and finally conveying the oil agent to each position through an oil pump. This mode of operation has several disadvantages: time consuming: one set of process flow takes more than one hour to get down; labor-consuming: crude oil and preservative need personnel to carry the crude oil and preservative into the stirring barrel by barrel and by high platform, and physical strength is extremely consumed; material consumption: personnel can spill and leak the site in the process of weighing and transporting the crude oil and the preservative, and waste of raw materials can be caused; the accuracy is low: the precision of artificial allocation is low, and the stability of product quality is influenced.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides an improved generation spinning finish allotment system specifically is realized like this.

An improved spinning oil preparation system comprises a crude oil tank, a deionized water tank, a preservative tank, an oil preparation device, an oil storage device, a first vacuum pump and a second vacuum pump;

crude oil tank, deionized water jar, antiseptic jar respectively through the former material pipeline with finish blending device intercommunication, finish blending device pass through the pipeline with finish storage device intercommunication, all install flowmeter and solenoid valve on the former material pipeline, finish blending device with first vacuum pump intercommunication, finish storage device with second vacuum pump intercommunication.

Preferably, the oil solution blending device comprises a blending tank, a stirrer, a first temperature sensor and a concentration online detector are arranged in the blending tank, and a first heating coil is arranged in the side wall of the blending tank.

Preferably, the stirrer comprises a gear box fixed on the upper surface of the blending tank, a motor is installed at the upper end of the gear box, the gear box comprises a forward rotation part and a reverse rotation part, an inner stirring shaft is connected to the lower end of the forward rotation part of the gear box, and an outer stirring shaft is connected to the lower end of the reverse rotation part of the gear box.

Preferably, the inner stirring shaft is a screw type stirring shaft, and the outer stirring shaft is a frame type stirring shaft.

Preferably, finish storage device includes the holding vessel, be equipped with second temperature sensor and level sensor in the holding vessel, be equipped with second heating coil in the lateral wall of holding vessel.

Preferably, both ends of the first heating coil and the second heating coil are provided with a heat inlet and a heat outlet, and the heat inlet is positioned above the heat outlet.

Preferably, the blending tank, the storage tank, the crude oil tank, the deionized water tank and the preservative tank are all made of stainless steel materials.

The utility model has the advantages that:

1. the utility model discloses simple structure gets into the allotment jar through the raw materials in solenoid valve control crude oil jar, the antiseptic jar and the deionized water jar to the flowmeter can guarantee to carry out accurate input according to allotment concentration, ensures product homogeneous and high quality, and degree of automation is high, need not the manual work and carries out the material loading, saves personnel's work load.

2. The utility model discloses a be equipped with concentration on-line measuring ware in the allotment jar for the concentration of control allotment finish, if the concentration is when low on the low side, the required crude oil weight of system automatic calculation, and in time supply, if the concentration is when high on the high side, the required deionized water weight of system automatic calculation, and in time supply, ensure that the finish that finish allotment device made is even stable.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

In the figure: 1. a crude oil tank; 2. a deionized water tank; 3. a preservative tank; 4. a first vacuum pump; 5. a second vacuum pump; 6. a flow meter; 7. an electromagnetic valve; 8. a blending tank;

9. a stirrer; 10. a first temperature sensor; 11. a concentration on-line detector; 12. a first heating coil; 14. a gear case; 15. a motor; 16. an inner stirring shaft; 17. an outer stirring shaft; 18. a storage tank; 19. a second temperature sensor; 20. a liquid level sensor; 21. a second heating coil; 22. a heat inlet; 23. a heat outlet.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings, which illustrate only some embodiments of the invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

Referring to the attached drawings, an improved spinning oil preparation system comprises a crude oil tank 1, a deionized water tank 2, a preservative tank 3, an oil preparation device, an oil storage device, a first vacuum pump 4 and a second vacuum pump 5;

crude oil tank 1, deionized water tank 2, antiseptic jar 3 respectively through the former material pipeline with finish blending device intercommunication, finish blending device pass through the pipeline with finish storage device intercommunication, all install flowmeter 6 and solenoid valve 7 on the former material pipeline, finish blending device with first vacuum pump intercommunication 4, finish storage device with second vacuum pump 5 intercommunication. The first vacuum pump 4 and the second vacuum pump 5 are used for forming a negative pressure environment, stripping gas generated in the oil preparation and conveying storage processes, reducing dissolved gas in liquid, further preventing the oil from being corrupted, and improving the storage quality and the storage time of the oil.

Specifically, finish blending device is including allotment jar 8, be equipped with agitator 9, first temperature sensor 10 and concentration on-line measuring ware 11 in the allotment jar 8, first temperature sensor 10 is used for monitoring the temperature in the allotment jar 8, and concentration on-line measuring ware 11 is used for monitoring finish concentration, be equipped with first heating coil 12 in the lateral wall of allotment jar 8 for provide the required temperature of finish allotment in-process.

Specifically, the stirrer 9 comprises a gear box 14 fixed on the upper surface of the blending tank 8, a motor 15 is installed at the upper end of the gear box 14, the gear box 14 comprises a forward rotation part and a reverse rotation part, an inner stirring shaft 16 is connected to the lower end of the forward rotation part of the gear box 14, and an outer stirring shaft 17 is connected to the lower end of the reverse rotation part of the gear box 14, so that the stirring speed of materials is higher, the materials are mixed more uniformly, and the production efficiency is improved.

Specifically, the inner stirring shaft 16 is a screw stirring shaft, and the outer stirring shaft 17 is a frame stirring shaft.

Specifically, finish storage device includes holding

vessel

18, 18 is equipped with second temperature sensor 19 and level sensor 20 in the holding vessel, and level sensor 20 is arranged in monitoring the finish capacity in holding vessel 18, and whether regulation and control finish blending device need continue work, be equipped with second heating coil 21 in the lateral wall of holding vessel 18.

Specifically, first heating coil 12 with the both ends of second heating coil 21 all are equipped with into hot mouthful 22 and go out hot mouthful 23, and the heating method is the hot steam heating, it is located to advance hot mouthful 22 go out hot mouthful 23 top, and the outflow pipeline is accelerated to easy comdenstion water.

Specifically, the blending tank 8, the storage tank 18, the crude oil tank 1, the deionized water tank 2 and the preservative tank 3 are all made of stainless steel materials.

The utility model discloses a theory of operation: raw materials in a crude oil tank 1, a preservative tank 3 and a deionized water tank 2 are controlled to enter a blending tank 8 through an electromagnetic valve, a flowmeter 6 can ensure that the raw materials are accurately put according to blending concentration, a first temperature sensor 10 mainly detects whether the blending temperature of an oiling agent meets the condition or not, if the blending temperature is lower than the set temperature, the raw materials are heated through a first heating coil 12 until the temperature reaches the set temperature, a concentration online detector 11 is used for monitoring the concentration of the blended oiling agent, crude oil is timely supplemented if the concentration is lower, deionized water is timely supplemented if the concentration is higher, the concentration of the oiling agent reaches the preset concentration, the consistency of the concentration of the oiling agent blended each time is ensured, a first vacuum pump 4 is used for pumping air to form a negative pressure environment for stripping gas in a solution, then the solution is uniformly mixed and conveyed into a storage tank 18 through a stirrer 9, and a liquid level sensor 20 monitors the liquid capacity in the storage tank 18, the oil preparation device is used for regulating and controlling whether the oil preparation device needs to continue working or not, and finally the oil in the storage tank 18 is conveyed to a production site through a pipeline.

The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An improved generation spinning finish allotment system which characterized in that: comprises a crude oil tank (1), a deionized water tank (2), a preservative tank (3), an oil agent blending device, an oil agent storage device, a first vacuum pump (4) and a second vacuum pump (5);

crude oil tank (1), deionized water jar (2), antiseptic jar (3) respectively through the former material pipeline with finish blending device intercommunication, finish blending device pass through the pipeline with finish storage device intercommunication, all install flowmeter (6) and solenoid valve (7) on the former material pipeline, finish blending device with first vacuum pump intercommunication (4), finish storage device with second vacuum pump (5) intercommunication.

2. An improved spin finish dispensing system as claimed in claim 1, wherein: the oil solution blending device comprises a blending tank (8), wherein a stirrer (9), a first temperature sensor (10) and a concentration online detector (11) are arranged in the blending tank (8), and a first heating coil (12) is arranged in the side wall of the blending tank (8).

3. An improved spin finish dispensing system as claimed in claim 2, wherein: the stirrer (9) comprises a gear box (14) fixed on the upper surface of the blending tank (8), a motor (15) is installed at the upper end of the gear box (14), the gear box (14) comprises a forward rotation part and a reverse rotation part, an inner stirring shaft (16) is connected to the lower end of the forward rotation part of the gear box (14), and an outer stirring shaft (17) is connected to the lower end of the reverse rotation part of the gear box (14).

4. An improved spin finish dispensing system as claimed in claim 3, wherein: the inner stirring shaft (16) is a screw type stirring shaft, and the outer stirring shaft (17) is a frame type stirring shaft.

5. An improved spin finish dispensing system as claimed in claim 2, wherein: the oil agent storage device comprises a storage tank (18), wherein a second temperature sensor (19) and a liquid level sensor (20) are arranged in the storage tank (18), and a second heating coil (21) is arranged in the side wall of the storage tank (18).

6. An improved spin finish dispensing system as claimed in claim 5, wherein: first heating coil (12) with the both ends of second heating coil (21) all are equipped with into hot mouthful (22) and go out hot mouthful (23), it is located to advance hot mouthful (22) go out hot mouthful (23) top.

7. An improved spin finish dispensing system as claimed in claim 5, wherein: the blending tank (8), the storage tank (18), the crude oil tank (1), the deionized water tank (2) and the preservative tank (3) are all made of stainless steel materials.