CN214236991U - Full-automatic assembly machine - Google Patents

Abstract

The utility model belongs to the technical field of comb rigging equipment technique and specifically relates to a full-automatic assembly machine is related to. The glue spraying mechanism, the shaping press-mounting mechanism and the compacting mechanism are arranged on the outer side of the feeding mechanism in a surrounding mode and are aligned with a material carrying station on the feeding mechanism, the shaping press-mounting mechanism is located at the next processing station of the glue spraying mechanism, and the compacting mechanism is located at the next processing station of the shaping press-mounting mechanism. The utility model discloses an gain effect is: the utility model discloses a full automatic assembly mechanism, through the actuating system cooperation of programmable controller with take image communication bus, adopt multiaxis linkage mechanism to realize that all-round coating is accurate to spout gluey on structural design, the multistation is synchronous to be cooperated and has reached that the feed structure action is steady, fast, the strong and high requirement of assembly yield of assembly firmness. The equipment has the advantages of simple structure, concise interface and convenient operation, and can play the effects of improving the production efficiency, saving labor and reducing the production cost.

Description

Full-automatic assembly machine

Technical Field

The utility model relates to a comb rigging equipment technical field, more specifically especially relates to a full-automatic assembly machine.

Background

The comb is one of necessities in people's life, current comb mainly adopts combined type structure, comb handle and comb piece assembly combine, but the manual operation that this assembly process adopted accomplishes, because need directly coat the adhesive at comb handle and comb piece connecting portion in the assembly just can ensure comb handle and comb piece firm combination, assembly efficiency is low, and accessories such as comb piece have certain hardness, can accomplish to pack into through appurtenance during the assembly, manual assembly agreeable degree is poor, the assembly degree of difficulty is big, the adhesive of coating can appear the problem of excessive glue because of stress extrusion in the assembling process, directly influence the quality of product, lead to the yields low.

Disclosure of Invention

An object of the utility model is to solve the not enough of above-mentioned current comb assembly process existence, provide a full automatic assembly machine who effectively improves production efficiency, reduction in production cost.

In order to achieve the technical purpose, the technical proposal of the utility model is that:

the utility model provides a full-automatic assembly machine, includes feeding mechanism, spouts gluey mechanism, design pressure equipment mechanism, compacting mechanism, spout gluey mechanism, design pressure equipment mechanism and compacting mechanism and encircle and set up in feeding mechanism's the outside and with the alignment of the material loading station on the feeding mechanism, design pressure equipment mechanism is located spouts gluey mechanism's next processing station, compacting mechanism is located design pressure equipment mechanism's next processing station.

Preferably, the feeding mechanism comprises a feeding turntable, a material loading block and a positioning sensor, a plurality of feeding stations are equally arranged on the feeding turntable, the material loading block is arranged on the feeding stations, the positioning sensor is arranged on one side of the material loading block, and a fixed material loading groove is formed in the material loading block.

Preferably, the glue spraying mechanism comprises a multi-axis linkage driving part and a rotary glue spraying part, the rotary glue spraying part is connected with the multi-axis linkage driving part through a fixed support, and the multi-axis linkage driving part controls the moving track of the rotary glue spraying part.

Preferably, the multi-axis linkage driving part comprises an X-axis moving part, a Y-axis moving part and a Z-axis moving part, the X-axis moving part, the Y-axis moving part and the Z-axis moving part are connected through a lead screw guide rail, and the lead screw guide rail is controlled by a servo motor to rotate.

Preferably, rotatory gluey portion of spouting is including spouting gluey ware, rotation driving motor, spout gluey ware upper end and be connected with rotation driving motor, spout gluey ware and install at the fixed bolster lower extreme, spout gluey ware lower extreme and be equipped with the steering nozzle.

Preferably, design pressure equipment mechanism is including carrying piece portion, pay-off portion, design pressure piece portion be equipped with the pay-off guide rail in the pay-off portion, the tip is equipped with respectively around the pay-off portion gets piece hole and preforming hole, it installs and gets piece guide block to get piece hole lower extreme, carry the piece portion to set up and get piece guide block below, design pressure piece portion sets up and is connected with the pay-off guide rail at pay-off portion up end.

Preferably, the slide loading part comprises a slide loading block and a lifting cylinder, the bottom of the slide loading block is connected with the lifting cylinder, a slide loading groove is formed in the slide loading block, and a material taking inductor is arranged on one side of the slide loading block.

Preferably, the shaping pressing part comprises a feeding plate, a sheet shaping block, a pressing cylinder, a punching cylinder, a sliding plate, a sliding guide rail and a sliding block, the sliding block is arranged on the ground of the feeding plate and matched with the feeding guide rail, the sliding guide rail is vertically arranged in the middle of the feeding plate, the sheet shaping block is embedded in the sliding plate, the sliding plate is connected with the sliding guide rail through a sliding guide ring and is installed between the feeding plates, the two sides of the sliding plate are connected with the pressing cylinder, the pressing cylinder is fixedly installed below the feeding plate, the top of the sheet shaping block is connected with the punching cylinder, a shaping groove is formed in the sheet shaping block, and the sheet shaping block is matched with the loading block and the loading block.

Preferably, the compaction mechanism comprises a stamping support, a stamping cylinder and a compaction block, the compaction block is connected and arranged below the stamping cylinder, and the upper end part of the stamping cylinder is connected and combined with the stamping support.

Preferably, the feeding mechanism, the glue spraying mechanism, the shaping press-fitting mechanism and the compacting mechanism are arranged on a rack, and a display control mechanism is arranged on the rack.

Compared with the prior art, the utility model discloses a gain effect is: the utility model discloses a full-automatic assembly device, through the cooperation of programmable controller and the actuating system with image communication bus, combine to spout gluey mechanism and adopt multiaxis linkage mechanism and can 360 rotatory glue spraying component, realize all-round high accuracy to comb handle carry out the coating and spout gluey operation, effectively improve the rubber coating quality; the feeding mechanism adopts multi-station rapid synchronous cooperation, can rapidly and accurately convey the comb handle to a corresponding processing station for a corresponding assembly procedure, and achieves the purposes of stable feeding action and high response speed; the assembling mechanism can rapidly shape the combing piece and send the combing piece to the assembling process through the piece sucking, shaping and feeding structure, accurately and firmly pack the combing piece into the combing handle sprayed with the adhesive, and meet the requirements of strong assembling firmness of finished products and high yield of the assembled finished products; meanwhile, a compacting mechanism is additionally arranged in the subsequent process, and the assembled finished comb is compacted for the second time, so that the hair combing piece and the comb handle can be stably embedded and combined together. The equipment has the advantages of simple structure, concise interface and convenient operation, and can play the effects of improving the production efficiency, saving labor and reducing the production cost.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of the feeding turntable of the present invention.

Fig. 3 is a schematic structural view of the glue spraying mechanism of the present invention.

Fig. 4 is a schematic structural view of the shaping press-fitting mechanism of the present invention.

Fig. 5 is a schematic structural view of the shaping press-fitting mechanism of the present invention.

Fig. 6 is a schematic view of the feeding portion of the present invention.

Fig. 7 is a schematic view of a compactor mechanism according to the present invention.

Description of reference numerals:

a feeding mechanism-1, a feeding turntable-11, a material loading block-12, a positioning sensor-13, a fixed material loading groove-14, a glue spraying mechanism-2, a multi-axis linkage driving part-21, a rotary glue spraying part-22 and a fixed support-23, which comprises a glue spraying device 24, a rotary driving motor-25, a steering spray head-26, an X-axis moving part-27, a Y-axis moving part-28, a Z-axis moving part-29, a shaping press-mounting mechanism-3, a material loading part-31, a material loading block-311, a lifting cylinder-312, a material loading groove-313, a material taking sensor-314, a feeding part-32, a shaping press part-33, a feeding plate-331, a sheet shaping block-332, a pressing cylinder-333, a punching cylinder-334 and a sliding plate-335, the device comprises a sliding guide rail-336, a sliding block-337, a sliding guide ring-338, a shaping groove-339, a feeding guide rail-34, a sheet taking hole-35, a sheet pressing hole-36, a sheet taking guide block-37, a compacting mechanism-4, a stamping support-41, a stamping cylinder-42 and a compacting block-43.

Detailed Description

The present invention will be further described with reference to the following embodiments. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of the description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore the terms describing the positional relationship in the drawings are only for illustrative purposes and are not to be construed as limitations of the present patent, and those skilled in the art can understand the specific meanings of the terms according to specific situations.

To further clarify the objects, features, and functions of the present invention, a review board may further describe the following detailed description of the invention in conjunction with the accompanying drawings:

referring to fig. 1-7, the present invention relates to a full-automatic assembling machine, as shown in fig. 1, including a feeding mechanism 1, a glue spraying mechanism 2, a shaping press-fitting mechanism 3, and a compacting mechanism 4, wherein the glue spraying mechanism 2, the shaping press-fitting mechanism 3, and the compacting mechanism 4 surround the outside of the feeding mechanism 1 and align with a loading station on the feeding mechanism 1, and the shaping press-fitting mechanism 3 is located at the next processing station of the glue spraying mechanism 2, that is: the comb handle of treating processing is spouted gluey processing back and is sent to design press-fitting mechanism 3 through feeding mechanism 1 and carry out carding piece assembly processing in spouting gluey mechanism 2 completion, compacting mechanism 4 is located the next processing station of design press-fitting mechanism 3, promptly: the combing wool sheet is installed in the combing handle through the shaping press-fitting mechanism 3 and then is continuously conveyed to the next procedure through the feeding mechanism 1 to be compacted and processed for the second time through the compacting mechanism 4, and the combing wool sheet is firmly installed in the installation part in the combing handle.

Preferably, as shown in fig. 2, the feeding mechanism 1 includes a feeding turntable 11, a material loading block 12 and a positioning sensor 13, the feeding turntable 11 is provided with a plurality of feeding stations, the material loading block 12 is arranged on the feeding stations, the positioning sensor 13 is arranged on one side of the material loading block 12, a fixed material loading groove 14 is arranged in the material loading block 12, and the comb handle to be processed is fixed in the fixed material loading groove 14 to realize automatic feeding.

Preferably, as shown in fig. 3, the glue spraying mechanism 2 includes a multi-axis linkage driving part 21 and a rotary glue spraying part 22, the rotary glue spraying part 22 is connected to the multi-axis linkage driving part 21 through a fixing bracket 23, and the multi-axis linkage driving part 21 controls the moving track of the rotary glue spraying part 22.

Preferably, the multi-axis linkage driving portion 21 includes an X-axis moving portion 27, a Y-axis moving portion 28 and a Z-axis moving portion 29, the X-axis moving portion 27, the Y-axis moving portion 28 and the Z-axis moving portion 29 are connected through a lead screw guide, the lead screw guide is controlled by a servo motor to rotate, the moving track of the multi-axis linkage driving portion 21 can be accurately controlled by the lead screw guide, it is ensured that the glue spraying mechanism 2 can accurately coat the adhesive on the part to be processed to complete the required gluing process, different moving track planning and formulation can be performed for products with different shapes and sizes, the application range is wide, and the operation is simple.

Preferably, the rotary glue spraying part 22 comprises a glue sprayer 24 and a rotary driving motor 25, the upper end part of the glue sprayer 24 is connected with the rotary driving motor 25, the glue sprayer 24 is installed at the lower end of the fixed support 23, a steering spray head 26 is arranged at the lower end part of the glue sprayer 24, the steering spray head 26 can rotate for 360 degrees, and the steering spray head 26 is controlled by the rotary driving motor 25 to rotate.

Preferably, as shown in fig. 4-6, the shaping press-fitting mechanism 3 includes a carrier portion 31, a feeding portion 32, and a shaping press-fitting portion 33, wherein a feeding guide rail 34 is disposed on the feeding portion 32, a sheet taking hole 35 and a sheet pressing hole 36 are respectively disposed at front and rear ends of the feeding portion 32, a sheet taking guide block 37 is mounted at a lower end of the sheet taking hole 35, the carrier portion 31 is disposed below the sheet taking guide block 37, and the shaping press-fitting portion 33 is disposed at an upper end surface of the feeding portion 32 and connected to the feeding guide rail 34.

Preferably, the slide bearing part 31 comprises a slide bearing block 311 and a lifting cylinder 312, the bottom of the slide bearing block 311 is connected with the lifting cylinder 312, a slide bearing groove 313 is formed in the slide bearing block 311, and a material taking inductor 314 is arranged on one side of the slide bearing block 311.

Preferably, the shaping pressing piece part 33 comprises a feeding plate 331, a sheet shaping block 332, a downward pressing cylinder 333, a punching cylinder 334, a sliding plate 335, a sliding guide rail 336 and a sliding block 337, wherein the sliding block 337 is arranged on the ground of the feeding plate 331 and matched with the feeding guide rail 34, the sliding guide rail 336 is vertically arranged in the middle of the feeding plate 331, the sheet shaping block 332 is embedded in the sliding plate 335, the sliding plate 335 is connected with the sliding guide rail 336 through a sliding guide ring 338 and is installed between the feeding plate 331 and connected with the downward pressing cylinder 333 on two sides of the sliding plate 335, the downward pressing cylinder 333 is fixedly installed below the feeding plate 331, the top of the sheet shaping block 332 is connected with the punching cylinder 334, a shaping groove 339 is arranged in the sheet shaping block 332, and the sheet shaping block 332 is matched with the material carrying block 12 and the material carrying block 311.

Preferably, as shown in fig. 7, the compacting mechanism 4 comprises a stamping bracket 41, a stamping air cylinder 42 and a compacting block 43, the compacting block 43 is connected and arranged below the stamping air cylinder 42, and the upper end of the stamping air cylinder 42 is connected and combined with the stamping bracket 41.

Preferably, as shown in fig. 1, the feeding mechanism 1, the glue spraying mechanism 2, the shaping press-fitting mechanism 3 and the compacting mechanism 4 are arranged on a frame, and a control mechanism is displayed on the frame.

The specific working principle is as follows:

firstly, the comb handle is clamped and installed in a fixed material carrying groove 14 of a material carrying block 12, the material carrying block 12 provided with the comb handle is conveyed to a glue spraying station through the rotation of a feeding turntable 11, when the material carrying block 12 moves to the glue spraying station, a positioning sensor 13 detects the material carrying block 12, the feeding turntable 11 is controlled to stop rotating, then a multi-axis linkage driving part 21 is used for driving a rotary glue spraying part 22 to move into the comb handle to carry out glue spraying treatment through mutual matching and linkage of an X-axis moving part 27, a Y-axis moving part 28 and a Z-axis moving part 29 according to a preset moving track, a rotary driving motor 25 is used for controlling a steering spray head 26 to complete the spraying of the adhesive on the groove on the inner side of the comb handle according to a preset rotating angle and a preset glue spraying track, so that the adhesive can be uniformly coated in the groove on the inner side of the comb handle, after the glue spraying procedure is completed according to a preset program, the multi-axis linkage driving part 21 drives the rotary glue spraying part 22 to reset, and then the feeding turntable 11 continues to rotate and is sent to a shaping press-fitting station.

When the glue spraying process is carried out, the feeding part 32 moves to the position above the sheet taking hole 35, the downward pressing air cylinder 333 in the shaping pressing sheet part 33 drives the sliding plate 335 to descend, so that the sheet shaping block 332 is fitted with the upper end surface of the sheet taking hole 35 and the shaping groove 339 is aligned with the lower end slide groove 313, the comb sheet is placed in the slide groove 313 of the carrier sheet part 31, after the comb sheet is placed, the lifting air cylinder 312 lifts the carrier sheet part 31 to be fed into the shaping groove 339, the comb sheet is shaped and placed in the shaping groove 339, the downward pressing air cylinder 333 ascends to drive the sliding plate 335 to reset, the lifting air cylinder 312 descends to drive the carrier sheet part 31 to reset, when the carrier sheet part 31 is reset by the feeding sensor 314, the feeding part 32 moves forwards along the feeding guide rail 34 to the position aligned with the pressing hole 36, the downward pressing air cylinder 333 drives the sliding plate 335 to descend, so that the sheet shaping block 332 is fitted with the upper end surface of the pressing sheet taking hole 36 and the shaping groove 339 is aligned with the lower end fixed carrier groove 14, after finishing a section of descending, the punching air cylinder 334 quickly and accurately loads the carding sheet placed in the sizing groove 339 into the comb handle coated with the adhesive, the pressing air cylinder 333 ascends to drive the sliding plate 335 to reset through the sliding guide rail 336, and the initial assembly of the comb is finished.

The feeding turntable 11 sends the assembled comb to a compaction station, the compaction block 43 is driven to press downwards through the stamping cylinder 42, the combing sheets are firmly pressed in the comb handle, the combing sheets are completely embedded in the comb handle, and the problem that the assembling is not fit or the combing sheets are separated from the comb handle cannot occur due to the fact that the edges of the combing sheets are completely contacted with the adhesive.

And after the secondary compaction process is finished, taking out the finished product, and warehousing for quality inspection. This practicality combines full-automatic production processing technology through adopting the multistation pay-off processing simultaneously, just can accomplish the assembly of big batch comb fast reliably through repeating above-mentioned processing step, has improved production efficiency widely, has reduced required operating personnel hand, has reduced manufacturing cost effectively, and the finished product yields of producing has also had the promotion of matter in comparison with current assembly technology, has guaranteed the shipment quality of product.

The utility model discloses a programmable controller realizes full-automatic accurate assembly processing production fast with each production processing mechanism of actuating system cooperation control of taking image communication bus.

It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The full-automatic assembling machine is characterized by comprising a feeding mechanism, a glue spraying mechanism, a shaping press-mounting mechanism and a compacting mechanism, wherein the glue spraying mechanism, the shaping press-mounting mechanism and the compacting mechanism are arranged on the outer side of the feeding mechanism in a surrounding mode and are aligned with a material loading station on the feeding mechanism, the shaping press-mounting mechanism is located at the next processing station of the glue spraying mechanism, and the compacting mechanism is located at the next processing station of the shaping press-mounting mechanism.

2. The full-automatic assembling machine according to claim 1, wherein the feeding mechanism comprises a feeding turntable, a loading block and a positioning sensor, the feeding turntable is provided with a plurality of feeding stations, the loading block is arranged on the feeding stations, the positioning sensor is arranged on one side of the loading block, and a fixed loading groove is arranged in the loading block.

3. The full-automatic assembling machine according to claim 1, wherein the glue spraying mechanism comprises a multi-axis linkage driving part and a rotary glue spraying part, the rotary glue spraying part is connected with the multi-axis linkage driving part through a fixed support, and the multi-axis linkage driving part controls the moving track of the rotary glue spraying part.

4. The full-automatic assembling machine according to claim 3, wherein the multi-axis linkage driving part comprises an X-axis moving part, a Y-axis moving part and a Z-axis moving part, the X-axis moving part, the Y-axis moving part and the Z-axis moving part are connected through a lead screw guide rail, and the lead screw guide rail is controlled to rotate by a servo motor.

5. The full-automatic assembling machine according to claim 3, wherein said rotary glue spraying part comprises a glue sprayer and a rotary driving motor, the upper end of said glue sprayer is connected with the rotary driving motor, the glue sprayer is installed at the lower end of the fixed support, and the lower end of the glue sprayer is provided with a steering nozzle.

6. The full-automatic assembling machine according to claim 1, wherein the shaping press-fitting mechanism comprises a carrying piece part, a feeding part and a shaping pressing piece part, a feeding guide rail is arranged on the feeding part, a piece taking hole and a pressing piece hole are respectively arranged at the front end part and the rear end part of the feeding part, a piece taking guide block is arranged at the lower end of the piece taking hole, the carrying piece part is arranged below the piece taking guide block, and the shaping pressing piece part is arranged on the upper end surface of the feeding part and connected with the feeding guide rail.

7. The full-automatic assembling machine according to claim 6, wherein the carrier piece part comprises a carrier piece block and a lifting cylinder, the bottom of the carrier piece block is connected with the lifting cylinder, a carrier piece groove is formed in the carrier piece block, and a material taking sensor is arranged on one side of the carrier piece block.

8. The full-automatic assembling machine according to claim 6, wherein the shaping pressing part comprises a feeding plate, a sheet shaping block, a down-pressing cylinder, a punching cylinder, a sliding plate, a sliding guide rail and a sliding block, the sliding block is arranged on the ground of the feeding plate and matched with the feeding guide rail, the sliding guide rail is vertically arranged in the middle of the feeding plate, the sheet shaping block is embedded in the sliding plate, the sliding plate is connected with the sliding guide rail through a sliding guide ring and installed between the feeding plate and the down-pressing cylinder on two sides of the sliding plate, the down-pressing cylinder is fixedly installed below the feeding plate, the top of the sheet shaping block is connected with the punching cylinder, a shaping groove is formed in the sheet shaping block, and the sheet shaping block is matched with the material carrying block and the slide carrying block.

9. The full-automatic assembling machine according to claim 1, wherein the compacting mechanism comprises a stamping bracket, a stamping cylinder and a compacting block, the compacting block is connected and arranged below the stamping cylinder, and the upper end part of the stamping cylinder is connected and combined with the stamping bracket.

10. The full-automatic assembling machine according to claim 1, wherein the feeding mechanism, the glue spraying mechanism, the sizing press-fitting mechanism and the compacting mechanism are arranged on a frame, and a control mechanism is displayed on the frame.

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