CN214219236U - Measuring device for detecting empty hanging value between rail and sleeper and ballast - Google Patents

Measuring device for detecting empty hanging value between rail and sleeper and ballast Download PDF

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Publication number
CN214219236U
CN214219236U CN202120022790.9U CN202120022790U CN214219236U CN 214219236 U CN214219236 U CN 214219236U CN 202120022790 U CN202120022790 U CN 202120022790U CN 214219236 U CN214219236 U CN 214219236U
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rail
value
base
empty
ballast
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刘胜勇
王子国
赵成宇
吴艳春
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Abstract

A measuring device for detecting an empty hanging value between a rail and sleepers and ballast stones relates to the field of railway and urban rail transit. The method aims to solve the problems that the error of the obtained empty hoisting value is large by adopting manual visual estimation in the conventional method for detecting the empty hoisting value of the railway, so that the accurate empty hoisting value cannot be obtained, whether the rail needs to be repaired or not cannot be accurately judged, and the running safety of the train cannot be ensured. The one end of base upper surface is equipped with the count display element, and the side middle part of base is equipped with rectangular shape and leads to the groove, and the one end of moving the chi inserts the rectangular shape that leads to on the base inside the groove, and moves chi and rectangular shape and lead to groove sliding connection, and the other end middle part of moving the chi is equipped with the probe, and the both sides of base are equipped with a fixed unit respectively, and two fixed units set up for the axis symmetry of base. The utility model is suitable for a detect empty value of hanging between rail end and the sleeper rail supporting groove, between sleeper end and the ballast stone.

Description

Measuring device for detecting empty hanging value between rail and sleeper and ballast
Technical Field
The utility model relates to a railway and urban rail transit field, concretely relates to detect empty measuring device who hangs value between rail and sleeper and ballast stone.
Background
Nowadays, rails are mainly composed of rails, sleepers (wooden, concrete and steel), track beds, switches and connecting fasteners. Meanwhile, the connecting fastener system is generally composed of an iron backing plate, an elastic strip, an elastic backing plate, an anchoring system, etc., and the fastener having the iron backing plate is generally referred to as a base plate type fastener, and the iron backing plate used therefor may be referred to as a base plate. The double layer fastener typically includes an upper iron backing plate, which may also be referred to as a rail plate, and a lower iron backing plate, which may be referred to as a base plate. While a single layer fastener comprises only one layer of iron backing plate, which may be referred to as a rail plate or a baseplate. The rail bearing plate has four sides, the two sides of the rail bearing plate corresponding to the two sides can be called as the left side and the right side of the rail bearing plate, and the two sides perpendicular to the laying direction of the steel rail are the front side and the back side. The elastic strip mounting seat is connected to the rail bearing plate or integrally formed with the rail bearing plate. When the iron base plate and the gasket are worn or the torque force of a connecting part is insufficient and fails, after the train wheel presses the rail, a hanging plate can be generated between the bottom of the rail and a rail bearing groove of the sleeper, ballast stones at the bottom of the sleeper are not tamped in real time, a gap can be generated between the bottom of the sleeper and the ballast stones, and the height of the gap and the hanging plate and the air-to-air hanging value are obtained. Accurate empty distance of hanging is mastered in actual measurement, just can be timely carry out better maintenance to the track frame, guarantees the train safety of traveling. Currently, no special measuring instrument can measure the empty hoisting value of the sleeper after the train passes by, and workers usually carry out visual estimation through experience, so that the obtained empty hoisting value is inaccurate, the maintenance of a track frame is influenced, and the running safety of the train is endangered.
In the field of railway track maintenance, when the empty hoisting value is greater than 6mm, the empty hoisting value reaches the railway maintenance standard, and maintenance personnel are required to maintain the track; when the empty hoisting value is more than 9mm, the railway repair standard is met, and maintenance personnel need to repair the rail in time so as to ensure the running safety of the train.
Because the rail frame fixing parts with different structures are possible to be hung in an empty mode, the condition of the empty hanging plate needs to be checked by the existing geometrical size of the engineering, the method which is usually adopted only can be a manual estimation mode, the density of ballast stones is required to be improved when the hanging plate exceeds a specified allowable value, the stability of rail coupling parts is increased, a failure base plate is replaced, and the rail fittings of the line are recovered to the requirements specified in the line design standard and the line maintenance rule so as to ensure the safe operation of the train.
In conclusion, the existing method for detecting the railway empty hoisting value adopts manual visual estimation, the error of the obtained empty hoisting value is large, and the accurate empty hoisting value cannot be obtained, so that whether the rail needs to be repaired or not cannot be accurately judged, and the running safety of a train cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve the empty method of hanging value of current detection railway and adopt artifical range estimation to estimate, the empty value error of hanging that obtains is great, leads to unable accurate empty value of hanging to whether unable accurate judgement rail need repair, can't guarantee the problem of train safety of traveling, and provide a measuring device who detects empty value of hanging between rail and sleeper and the ballast.
The utility model relates to a measuring device for detecting the empty hanging value between a rail and a sleeper as well as ballast stones, which comprises a counting display unit, a measuring movable ruler, a base, a fixed unit and a probe;
one end of the upper surface of the base is provided with a counting display unit, the middle part of the side surface of the base is provided with a long strip-shaped through groove, one end of the measuring movable ruler is inserted into the long strip-shaped through groove on the base and is in sliding connection with the long strip-shaped through groove, the middle part of the other end of the measuring movable ruler is provided with a probe, two sides of the base are respectively provided with a fixing unit, and the two fixing units are symmetrically arranged relative to the axis of the base;
furthermore, the counting display unit comprises a shell, a display screen, a battery compartment, a switch button and a zero setting button, wherein the display screen is arranged in the middle of the upper surface of the shell, the battery compartment is arranged at one end of the upper surface of the shell, and the switch button and the zero setting button are sequentially arranged on the lower part of the upper surface of the shell from left to right;
furthermore, a grating sensor is arranged at the bottom of the counting display unit, and the detection end of the grating sensor is arranged at the top end inside the long strip-shaped through groove on the base;
furthermore, the outer surface of the battery compartment is provided with anti-skid grains;
furthermore, the fixing unit comprises a fixing plate, a bolt, a magnetic buckle, a nut and a gasket; the upper surface of the fixing plate is provided with a through hole, and the bottom end of the bolt sequentially penetrates through the through hole, the magnetic button and the gasket on the upper surface of the fixing plate and then is in threaded connection with the nut;
furthermore, the side surface of the fixing plate is fixedly connected with the side surface of the base;
furthermore, the fixing plate is in a right-angle trapezoid shape;
furthermore, when the device is used, firstly, a switch button on the counting display unit is pressed, then the two magnetic buttons are adsorbed below the bottom of the steel rail iron, the detection needle is attached to the edge of the bottom of the steel rail iron to push the detection needle, a detection head of the movable ruler for measurement is in contact with ballast stones at the bottom of the rail, a zero setting button on the counting display unit is pressed to enable the counting display unit to return to zero, after a train passes through, a numerical value in a display screen on the measuring device is read, the numerical value is the sleeper empty hanging numerical value, the sleeper empty hanging value is compared with a specified empty hanging value range, and if the sleeper empty hanging value is not in the specified empty hanging value range, the track frame needs to be maintained.
Compared with the prior art, the utility model following beneficial effect has:
the utility model makes up the defects of the prior art, one end of the upper surface of the base is provided with a counting display unit, the middle part of the side surface of the base is provided with a long strip-shaped through groove, one end of the measuring movable ruler is inserted into the long strip-shaped through groove on the base and is connected with the long strip-shaped through groove in a sliding way, the middle part of the other end of the movable ruler is provided with a probe, two sides of the base are respectively provided with a fixing unit, two fixing units are symmetrically arranged relative to the axis of the base, the measuring device is fixed with the side surface of the steel rail by utilizing magnetic buckles on the two fixing units, the probe is close to the iron bottom edge of the steel rail to push the probe, a probe of the measuring movable ruler is contacted with ballast under the rail, a zero setting button on the counting display unit is pressed to return to zero, after the train passes through, the value in a display screen on the measuring device is read, and the value is the value of the empty suspension of the sleeper, the device is compared with a specified empty hanging value range, and if the device is not in the specified empty hanging value range, the line needs to be maintained.
Drawings
Fig. 1 is a front view of a measuring device for detecting an empty hanging value between a rail and a sleeper and ballast stones according to the present invention;
fig. 2 is a front view of a technical display unit in the measuring device for detecting the empty hanging value between the rail and the sleeper and the ballast stones according to the present invention;
fig. 3 is a cross-sectional view of a fixing unit in the measuring device for detecting the empty hanging value between the rail and the sleeper and the ballast stones according to the present invention.
Detailed Description
The first embodiment is as follows: the embodiment is described with reference to fig. 1 to 3, and the measuring device for detecting the empty hanging value between the rail and the sleeper and the ballast stone according to the embodiment comprises a counting display unit 1, a measuring movable ruler 2, a base 3, a fixing unit 4 and a probe needle 5;
one end of the upper surface of the base 3 is provided with a counting display unit 1, the middle part of the side surface of the base 3 is provided with a strip-shaped through groove, one end of the measuring movable ruler 2 is inserted into the strip-shaped through groove on the base 3, the measuring movable ruler 2 is connected with the strip-shaped through groove in a sliding manner, the middle part of the other end of the measuring movable ruler 2 is provided with a probe 5, two sides of the base 3 are respectively provided with a fixing unit 4, and the two fixing units 4 are symmetrically arranged relative to the axis of the base 3;
in the specific embodiment, when the device is used, firstly, the switch button 1-4 on the counting display unit 1 is pressed, then the two magnetic buttons 4-3 are adsorbed below the bottom of a steel rail, the detection needle 5 is attached to the bottom edge of the steel rail, the detection needle 5 is pushed to enable a measuring head of the measuring movable ruler 2 to be in contact with ballast stones at the bottom of the rail, the zeroing button 1-3 on the counting display unit 1 is pressed to enable the counting display unit 1 to be zeroed, after a train passes through, a numerical value in the display screen 1-1 on the measuring device is read, the numerical value is a sleeper empty hanging numerical value at the position, the sleeper empty hanging value is compared with a specified empty hanging value range, and if the sleeper empty hanging value is not in the specified empty hanging value range, the track frame needs to be maintained.
The second embodiment is as follows: the embodiment is described with reference to fig. 2, and the embodiment is a further limitation of the braking device described in the first embodiment, and the measuring device for detecting the empty hanging value between the rail and the sleeper and the ballast stone described in the embodiment includes a housing, a display screen 1-1, a battery compartment 1-2, a switch button 1-4 and a zero setting button 1-3, the display screen 1-1 is disposed in the middle of the upper surface of the housing, the battery compartment 1-2 is disposed at one end of the upper surface of the housing, and the switch button 1-4 and the zero setting button 1-3 are sequentially disposed at the lower portion of the upper surface of the housing from left to right.
The third concrete implementation mode: the present embodiment is described with reference to fig. 2, and is a further limitation to the braking device according to the first embodiment, in the measuring device for detecting the empty hanging value between the rail and the sleeper and the ballast stone according to the present embodiment, the bottom of the counting and displaying unit 1 is provided with a grating sensor, and the detecting end of the grating sensor is arranged at the top end inside the long strip-shaped through groove on the base 3;
this embodiment adopts 1 bottom of count display element to be equipped with the grating sensor, and the grating sensor setting is led to the inslot portion top of slot on base 3, utilizes the grating sensor to detect the removal length of measuring movable ruler 2, improves measuring device's precision.
The fourth concrete implementation mode: the present embodiment is described with reference to fig. 2, and is a further limitation to the braking device according to the second embodiment, and the measuring device for detecting the empty hanging value between the rail and the sleeper and the ballast stone according to the present embodiment is provided with the anti-skid pattern on the outer surface of the battery compartment 1-2;
in the specific embodiment, the anti-slip lines are arranged on the outer surface of the battery bin 1-2, so that the battery bin is convenient for a measurer to hold and avoid slipping in the using process.
The fifth concrete implementation mode: the embodiment is described with reference to fig. 3, which is a further limitation of the braking device according to the first embodiment, and the measuring device for detecting the empty hanging value between the rail and the sleeper and the ballast stones according to the embodiment, wherein the fixing unit 4 comprises a fixing plate 4-2, a bolt 4-1, a magnetic button 4-3, a nut 4-4 and a gasket 4-5; the upper surface of the fixing plate 4-2 is provided with a through hole, and the bottom end of the bolt 4-1 is connected with the nut 4-4 through threads after sequentially passing through the through hole on the upper surface of the fixing plate 4-2, the magnetic button 4-3 and the gasket 4-5.
The sixth specific implementation mode: the present embodiment will be described with reference to fig. 3, which is a further limitation of the braking device according to the fifth embodiment, and the measuring device for detecting the value of the empty suspension between the rail and the sleepers and the ballast stones according to the present embodiment is characterized in that the side surface of the fixing plate 4-2 is fixedly connected to the side surface of the base 3.
The seventh embodiment: the present embodiment will be described with reference to fig. 3, which is a further limitation of the braking device according to the fifth embodiment, and in the measuring device for detecting the empty hanging value between the rail and the sleepers and the ballast stones according to the present embodiment, the fixing plate 4-2 has a right trapezoid shape.
Principle of operation
When the device is used, firstly, a switch button 1-4 on a counting display unit 1 is pressed, then two magnetic buttons 4-3 are adsorbed below the bottom of a steel rail, a detection needle 5 is attached to the edge of the bottom of the steel rail to push the detection needle 5, a measuring head of a measuring movable ruler 2 is in contact with ballast stones at the bottom of the rail, a zero setting button 1-3 on the counting display unit 1 is pressed to enable the counting display unit 1 to be reset to zero, after a train passes through, a numerical value in a display screen 1-1 on a measuring device is read, the numerical value is a sleeper empty hanging numerical value, the sleeper empty hanging value is compared with a specified empty hanging value range, and if the sleeper empty hanging value is not in the specified empty hanging value range, the track frame needs to be maintained.

Claims (7)

1. A measuring device for detecting the empty hanging value between a rail and sleepers and ballast stones is characterized in that: comprises a counting display unit (1), a measuring movable ruler (2), a base (3), a fixing unit (4) and a probe (5);
the one end of base (3) upper surface is equipped with count display element (1), the side middle part of base (3) is equipped with rectangular shape and leads to the groove, the one end of measuring movable ruler (2) is inserted the rectangular shape that base (3) was gone up and is led to inside the groove, and measure movable ruler (2) and rectangular shape and lead to groove sliding connection, the other end middle part of measuring movable ruler (2) is equipped with probe (5), the both sides of base (3) are equipped with one fixed unit (4) respectively, and two fixed unit (4) are for the axis symmetry setting of base (3).
2. A measuring device for detecting the value of empty suspension between a rail and sleepers and ballast as claimed in claim 1, wherein: the counting display unit (1) comprises a shell, a display screen (1-1), a battery bin (1-2), a switch button (1-4) and a zero setting button (1-3), wherein the display screen (1-1) is arranged in the middle of the upper surface of the shell, the battery bin (1-2) is arranged at one end of the upper surface of the shell, and the switch button (1-4) and the zero setting button (1-3) are sequentially arranged on the lower portion of the upper surface of the shell from left to right.
3. A measuring device for detecting the value of empty suspension between a rail and sleepers and ballast as claimed in claim 1, wherein: the bottom of the counting display unit (1) is provided with a grating sensor, and the detection end of the grating sensor is arranged at the top end inside the long strip-shaped through groove on the base (3).
4. A measuring device for detecting the value of empty suspension between a rail and sleepers and ballast as claimed in claim 2, wherein: the outer surface of the battery bin (1-2) is provided with anti-skid grains.
5. A measuring device for detecting the value of empty suspension between a rail and sleepers and ballast as claimed in claim 1, wherein: the fixing unit (4) comprises a fixing plate (4-2), a bolt (4-1), a magnetic buckle (4-3), a nut (4-4) and a gasket (4-5); the upper surface of the fixing plate (4-2) is provided with a through hole, and the bottom end of the bolt (4-1) sequentially penetrates through the through hole on the upper surface of the fixing plate (4-2), the magnetic button (4-3) and the gasket (4-5) and then is in threaded connection with the nut (4-4).
6. A measuring device for detecting the value of empty suspension between a rail and sleepers and ballast as claimed in claim 5, wherein: the side surface of the fixed plate (4-2) is fixedly connected with the side surface of the base (3).
7. A measuring device for detecting the value of empty suspension between a rail and sleepers and ballast as claimed in claim 5, wherein: the fixing plate (4-2) is in a right-angle trapezoid shape.
CN202120022790.9U 2021-01-06 2021-01-06 Measuring device for detecting empty hanging value between rail and sleeper and ballast Active CN214219236U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120022790.9U CN214219236U (en) 2021-01-06 2021-01-06 Measuring device for detecting empty hanging value between rail and sleeper and ballast

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120022790.9U CN214219236U (en) 2021-01-06 2021-01-06 Measuring device for detecting empty hanging value between rail and sleeper and ballast

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CN214219236U true CN214219236U (en) 2021-09-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2950208A1 (en) * 2023-05-04 2023-10-05 Univ Madrid Politecnica DEVICE FOR DETERMINING THE PROFILE OF A BALLAST BANK (Machine-translation by Google Translate, not legally binding)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2950208A1 (en) * 2023-05-04 2023-10-05 Univ Madrid Politecnica DEVICE FOR DETERMINING THE PROFILE OF A BALLAST BANK (Machine-translation by Google Translate, not legally binding)

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Inventor after: Liu Shengyong

Inventor after: Wang Ziguo

Inventor after: Zhao Chengyu

Inventor after: Wu Yanchun

Inventor before: Liu Shengyong

Inventor before: Wang Ziguo

Inventor before: Zhao Chengyu

Inventor before: Wu Yanchun

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