CN214189637U - Aluminum roof structure of urban rail vehicle - Google Patents

Aluminum roof structure of urban rail vehicle Download PDF

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Publication number
CN214189637U
CN214189637U CN202120014182.3U CN202120014182U CN214189637U CN 214189637 U CN214189637 U CN 214189637U CN 202120014182 U CN202120014182 U CN 202120014182U CN 214189637 U CN214189637 U CN 214189637U
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China
Prior art keywords
top cover
roof structure
beams
urban rail
bottom beam
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CN202120014182.3U
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Chinese (zh)
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崔洵铭
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Changchun Tianrui Mechanical Co ltd
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Changchun Tianrui Mechanical Co ltd
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Abstract

An aluminum roof structure for an urban rail vehicle, comprising: the top cover is internally fixedly provided with a top beam with an arc-shaped section; the bottom beams are distributed right below the top cover, and both the bottom beams and the top beams can be formed by welding a plurality of aluminum alloy sections; the top cover edge beam is used for erecting the top cover and the bottom beam and is welded with the top cover and the bottom beam; and an air conditioning platform fitted into an area formed between the top cover and the bottom beam; the technical key points are that the double-layer roof structure design is adopted, the thickness of the roof is increased, and the middle of the section bar is provided with the cavity, so that the heat preservation and sound insulation performance of the whole car body can be improved, the strength and the rigidity of the roof are improved, the weight of the car body is reduced, the speed of the urban rail car is improved, and the service life of the car is prolonged; with back timber and floorbar frame dress to the top of top cap boundary beam, utilize card post and cardboard can realize preliminary rigidity, also can be according to the group to the size before welding simultaneously, the reasonable selection predeformation volume carries out predeformation control.

Description

Aluminum roof structure of urban rail vehicle
Technical Field
The utility model belongs to the technical field of the railcar, specifically a city railcar aluminium system roof structure.
Background
The rail car is a main transport tool for performing tasks by construction departments such as railway equipment maintenance, overhaul, capital construction and the like. The rail car is divided into a heavy type rail car and a light type rail car, and can be withdrawn from a line at any time by passengers, so that the rail car is called a light rail car; the railway car is called a heavy-duty railway car, and passengers cannot withdraw the railway at any time;
the roof of current railcar adopts solid plate body structure mostly, can appear following technical problem when assembling whole roof structure: firstly, the solid structure increases the weight of the whole vehicle body, and the running speed of the vehicle rail is influenced; secondly, when the car roof is assembled, the car roof is directly welded, and the deformation phenomenon of the car roof can be caused, so that the workload of adjusting and repairing after welding is increased.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's defect, provide a city railcar aluminium system roof structure.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an aluminum roof structure for an urban rail vehicle, comprising:
the top cover is internally fixedly provided with a top beam with an arc-shaped section;
the bottom beams are distributed right below the top cover, and both the bottom beams and the top beams can be formed by welding a plurality of aluminum alloy sections;
the top cover edge beam is used for erecting the top cover and the bottom beam and is welded with the top cover and the bottom beam; and
and an air conditioning platform assembled in an area formed between the top cover and the bottom beam.
Preferably, the middle parts of the sectional materials forming the top beam are provided with a plurality of cavities, and a single sectional material is of a double-layer aluminum alloy plate structure.
Preferably, a plurality of reinforcing cross beams are arranged below the top cover, are positioned in an area between the top cover and the bottom beam and penetrate through the shell of the air-conditioning platform.
Preferably, the frame plate surface of top cap boundary beam one end all welds the card post, the both ends of floorbar and back timber all can weld the cardboard that is used for clamping the card post, and the cardboard can weld with the card post.
Preferably, the lower surface of the bottom beam is parallel to the ground of the carriage, and a groove body formed between the bottom beam and the top cover side beam can be used for assembling the lighting lamp.
Compared with the prior art, the utility model provides a city rail car aluminium system roof structure has following beneficial effect:
firstly, the double-layer roof structure design is adopted, the thickness of the roof is increased, and the middle of the section bar is provided with the cavity, so that the heat preservation and sound insulation performance of the whole car body can be improved, meanwhile, the strength and rigidity of the roof are also improved, and the weight of the car body is reduced, thereby improving the speed of the urban rail car and prolonging the service life of the car;
secondly, the top beam and the bottom beam are arranged at the top end of the top cover side beam, primary position fixing can be realized by utilizing the clamping columns and the clamping plates, and simultaneously the pre-deformation amount can be reasonably selected according to the group size before welding to perform pre-deformation control;
the adjustment and repair amount after welding is reduced, the residual stress of the vehicle body is reduced, and the control of the quality of the vehicle body is realized; and the vehicle body with larger diagonal difference can adopt a prefabricated anti-deformation design to ensure that the welded vehicle body meets the design requirements of products.
Drawings
Fig. 1 is a top view of the overall structure of the present invention;
FIG. 2 is a schematic view of the middle top beam of the present invention after being connected to the roof side beam;
FIG. 3 is a front sectional view of the overall structure of the present invention;
fig. 4 is an enlarged view of the partial structure a of fig. 2 according to the present invention;
fig. 5 is an enlarged view of the partial structure B of fig. 3 according to the present invention;
fig. 6 is a schematic view of a partial structure of the clip board of the present invention.
Reference numerals: 1. a top cover; 101. a top beam; 2. a roof side rail; 3. a bottom beam; 4. an air conditioning platform; 5. clamping the column; 6. and (4) clamping the board.
Detailed Description
The following further describes a specific embodiment of the aluminum roof structure of the urban rail vehicle according to the present invention with reference to fig. 1. The utility model relates to a city rail car aluminium system roof structure is not limited to the description of following embodiment.
The present embodiment provides a specific structure of an aluminum roof structure of an urban rail vehicle, as shown in fig. 1 to 6, the aluminum roof structure of the urban rail vehicle includes:
a top cover 1, wherein a top beam 101 with an arc-shaped section is fixedly assembled in the top cover 1;
the bottom beams 3 are distributed right below the top cover 1, and both the bottom beams 3 and the top beams 101 can be formed by welding a plurality of aluminum alloy sections;
the top cover edge beam 2 is used for erecting the top cover 1 and the bottom beam 3 and is welded with the top cover 1 and the bottom beam 3; and
and an air conditioning platform 4 fitted into an area formed between the top cover 1 and the bottom beam 3.
Specifically, the assembly adjustment is carried out on the car roof before welding, and in order to enable the car roof to reach the expected size after welding, the influence of welding deformation is reduced to a reasonable tolerance range by using a tool. The influence of welding deformation is reduced to the minimum by reasonably adjusting and using the tools of all parts;
when an aluminum alloy vehicle body is welded, the trend that the width size of the vehicle body becomes larger and the height size becomes smaller is presented, a verification process method is selected according to actual conditions to control the size before welding, and if the difference value between the size of the vehicle body before welding and the theoretical size is larger, the pre-deformation amount is reasonably selected according to the group size before welding to control the pre-deformation, so that the size after welding is within a qualified range.
As shown in fig. 2 and 3, the middle parts of the profiles forming the top beam 101 are provided with a plurality of cavities, and a single profile is a double-layer aluminum alloy plate structure.
By adopting the technical scheme:
by adopting the double-layer roof structural design, the thickness of the roof is increased, and the middle of the section bar is provided with the cavity, so that the heat preservation and sound insulation performance of the whole car body can be improved, meanwhile, the strength and rigidity of the roof are also improved, the weight of the car body is reduced, the speed of the urban rail car is improved, and the service life of the car is also prolonged.
As shown in fig. 3, a plurality of reinforcing beams are arranged below the top cover 1, and the reinforcing beams are positioned in the area between the top cover 1 and the bottom beam 3 and penetrate through the shell of the air-conditioning platform 4.
As shown in fig. 4-6, the clamping columns 5 are welded on the surface of the frame plate at one end of the top cover edge beam 2, the clamping plates 6 for clamping the clamping columns 5 can be welded on both ends of the bottom beam 3 and the top beam 101, and the clamping plates 6 can be welded with the clamping columns 5.
As shown in fig. 3, the lower surface of the bottom beam 3 is parallel to the floor of the carriage, and the groove formed between the bottom beam 3 and the roof side beam 2 can be used for assembling the lighting fixture.
By adopting the technical scheme:
the top beam 101 and the bottom beam 3 are erected at the top end of the top cover side beam 2, the top cover 1 or the bottom beam 3 can be preliminarily fixed by using the clamping columns 5 and the clamping plates 6, and meanwhile, the pre-deformation amount can be reasonably selected according to the group size before welding to perform pre-deformation control;
the adjustment and repair amount after welding is reduced, the residual stress of the vehicle body is reduced, and the control of the quality of the vehicle body is realized; and the vehicle body with larger diagonal difference can adopt a prefabricated anti-deformation design to ensure that the welded vehicle body meets the design requirements of products.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.

Claims (5)

1. The utility model provides a city rail car aluminium system roof structure which characterized in that includes:
a top cover (1) which is internally fixedly provided with a top beam (101) with an arc-shaped section;
the bottom beams (3) are distributed under the top cover (1), and the bottom beams (3) and the top beams (101) can be formed by welding a plurality of aluminum alloy sections;
the top cover edge beam (2) is used for erecting the top cover (1) and the bottom beam (3) and is welded with the top cover (1) and the bottom beam (3); and
an air conditioning platform (4) fitted into the area formed between the top cover (1) and the bottom beam (3).
2. The aluminum roof structure of an urban rail vehicle as claimed in claim 1, wherein: the middle parts of the sectional materials forming the top beam (101) are provided with a plurality of cavities, and the single sectional material is of a double-layer aluminum alloy plate structure.
3. The aluminum roof structure of an urban rail vehicle as claimed in claim 1, wherein: a plurality of reinforcing cross beams are arranged below the top cover (1), are positioned in an area between the top cover (1) and the bottom beam (3) and penetrate through a shell of the air-conditioning platform (4).
4. The aluminum roof structure of an urban rail vehicle as claimed in claim 1, wherein: the frame plate surface of top cap boundary beam (2) one end all welds card post (5), the both ends of floorbar (3) and back timber (101) all can weld cardboard (6) that are used for clamping card post (5), and cardboard (6) can weld with card post (5).
5. The aluminum roof structure of an urban rail vehicle as claimed in claim 1, wherein: the lower surface of the bottom beam (3) is parallel to the ground of the carriage, and a groove body formed between the bottom beam (3) and the top cover side beam (2) can be used for assembling the lighting lamp.
CN202120014182.3U 2021-01-05 2021-01-05 Aluminum roof structure of urban rail vehicle Active CN214189637U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120014182.3U CN214189637U (en) 2021-01-05 2021-01-05 Aluminum roof structure of urban rail vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120014182.3U CN214189637U (en) 2021-01-05 2021-01-05 Aluminum roof structure of urban rail vehicle

Publications (1)

Publication Number Publication Date
CN214189637U true CN214189637U (en) 2021-09-14

Family

ID=77633266

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120014182.3U Active CN214189637U (en) 2021-01-05 2021-01-05 Aluminum roof structure of urban rail vehicle

Country Status (1)

Country Link
CN (1) CN214189637U (en)

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