CN206243280U - A kind of high-strength waterproof compartment - Google Patents
A kind of high-strength waterproof compartment Download PDFInfo
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- CN206243280U CN206243280U CN201621222360.7U CN201621222360U CN206243280U CN 206243280 U CN206243280 U CN 206243280U CN 201621222360 U CN201621222360 U CN 201621222360U CN 206243280 U CN206243280 U CN 206243280U
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Abstract
The utility model belongs to auto parts machinery field, disclose a kind of high-strength waterproof compartment, including base plate, framework and five blocks of boxboards, base plate includes point plate of the polylith in in-line distribution, plate is divided to be aluminium alloy plate, the lower end of point plate is provided with the spandrel girder of aluminum alloy material, point plate and spandrel girder one extrusion forming, friction welding (FW) connection between adjacent point plate；Framework includes being collectively forming the four of rectangular-shape framework vertical beams and eight crossbeams, and vertical beam and crossbeam are aluminum alloy beams, friction welding (FW) connection between two adjacent crossbeams in four crossbeams above in framework；Every block of boxboard includes polylith cell board, and cell board is aluminium alloy plate, and the boxboard positioned at upper end is connected with adjacent crossbeam friction welding (FW), also friction welding (FW) connection between adjacent cell board in the boxboard；The inside of the inside, the inside of aluminum alloy beams and cell board of point plate is integrated the alveolate texture of extrusion forming.The high-strength waterproof compartment light weight of the utility model offer, intensity are high, good water-proof effect.
Description
Technical field
The utility model belongs to auto parts machinery field, and in particular to a kind of high-strength waterproof compartment.
Background technology
Automobile bodies are provided at automotive back includes base plate, framework and five pieces for containing the casing of goods, automobile bodies
Boxboard, three is collectively forming a rectangular-shape closed cavity for holding freight, and wherein base plate is located at the bottom of framework, five pieces of casees
Plate originally not Wei Yu framework four sides and top.
In existing automobile bodies, base plate, framework and boxboard are generally all solid steel plate or steel frame, the group of framework
The connected mode of the connection, boxboard and framework of dress, base plate and framework all uses riveting, after whole compartment is completed, the bottom of then at
Plate lower end rivets the spandrel girder of steel, for supporting whole compartment.However, above-mentioned existing carriage body construction has the following disadvantages：
1st, steel plate or steel frame are too heavy, increased the burden of automobile, can not meet the demand now to automotive light weight technology,
And if to mitigate the weight in whole compartment, only reduce its size, but the intensity in so whole compartment does not reach requirement again, especially
It is the base plate and framework for playing load-bearing, supporting role.
2nd, spandrel girder and base plate are connected by the way of riveting, when automobile is subject to larger vibration, base plate and spandrel girder
Between be susceptible to displacement, cause to connect unstable between base plate and spandrel girder, i.e., whole compartment connection is unstable；
3rd, boxboard above plays a part of to keep out wind and rain for whole compartment, it is to avoid the goods of interior because
Exposure to Sunlight drenches with rain and damages, however, whole compartment is in assembling, all using riveting, riveting can form seam to all of connected mode
Gap, for the connection between boxboard and framework above, on rainy day, rainwater rivets gap and enters easily by it
Enter to interior, although speed is relatively direct to drench with rain more slow, but the time is long long afterwards or can be complete by goods therein
Soak, cause cargo damage.In order to solve the problem, some technical staff can smear some glue in gap is riveted, to rise
To the effect of waterproof, but by after rainwash, glue easily comes off, the effect of waterproof is not still had.
Utility model content
The utility model is intended to provide a kind of high-strength waterproof compartment, and the compartment light weight, intensity are high, good water-proof effect.
The utility model provides following base case：A kind of high-strength waterproof compartment, including base plate, framework and five pieces of casees
Plate, the base plate includes point plate of the polylith in in-line distribution, and described point of plate is aluminium alloy plate, and the lower end of point plate is provided with aluminium alloy
The spandrel girder of material, point plate and spandrel girder one extrusion forming, friction welding (FW) connection between adjacent point plate；The framework is included altogether
With the four of rectangular-shape framework vertical beams and eight crossbeams are formed, four vertical beams and eight crossbeams are aluminum alloy beams, frame
Friction welding (FW) connection between two adjacent crossbeams in four crossbeams above in frame；Every block of boxboard includes many module units
Plate, cell board is aluminium alloy plate, and the boxboard positioned at upper end is connected with adjacent crossbeam by friction welding (FW), adjacent list in the boxboard
Connected also through friction welding (FW) between first plate；Described point of inside of plate, the inside of aluminum alloy beams and the inside of cell board are one
The alveolate texture of body extrusion forming.
The know-why and technique effect in a kind of high-strength waterproof compartment of the utility model be：
1st, base plate, framework and boxboard are aluminum alloy material, and for the compartment of steel, the compartment of this programme is lighter
Just, the demand now to automotive light weight technology can be met.
2nd, base plate, framework, boxboard are alveolate texture, and alveolate texture refers to intensive loose structure, similar to honeybee
The structure of nest；Under square one, for common solid slab or solid frame, inside is strong for the plate or frame of alveolate texture
Du Genggao, therefore, meet it is light-weighted in the case of, the compartment in this programme can also meet intensity requirement high.
3rd, all of alveolate texture is integrated extrusion forming, under square one, compared to more logical
Cross for the alveolate texture of bonding way formation, intensity is higher.
4th, the boxboard positioned at upper end is connected with adjacent crossbeam by friction welding (FW), in the boxboard between adjacent cell board also
Connected by friction welding (FW), for riveting, weld the weld seam for being formed and be not easily caused rainwater immersion, good water-proof effect；And rub
For weldering is wiped compared to common thermofussion welding, arc-welding, its loss of strength is small, the defect such as bubble-free pin hole, weld strength in weld seam
Good, waterproof effect is further strengthened.
The following is the preferred scheme based on above-mentioned base case：
Preferred scheme one：Based on base case, the cross section of four vertical beams and eight crossbeams is L-shaped, L-shaped it is straight
Angle towards the inner side of cuboid, boxboard with and the side of its close crossbeam or vertical beam on the inside of offset.Eight crossbeams it is transversal
Face is L-shaped, is easy to carry out friction welding (FW) with the boxboard of compartment upper end and the base plate of compartment lower end to be connected, and the connected mode is on the one hand
The waterproof effect of compartment upper end can be strengthened, on the other hand can strengthen the bonding strength of base plate, so as to strengthen its bearing capacity.
The cross section of four vertical beams is L-shaped, and the crossbeam that cross section can be coordinated to be L-shaped plays the work of stop to the boxboard of compartment side together
With, i.e., boxboard with and the side of its close crossbeam or vertical beam on the inside of offset, be easy to the connection between the boxboard and each beam.
Preferred scheme two：Based on base case or preferred scheme one, riveted between the vertical beam and crossbeam, be located in framework
Riveted between two adjacent crossbeams in four crossbeams of lower section, riveted between boxboard and adjacent crossbeam and vertical beam.Ensureing
It is easy to assembly below compartment top by the way of riveting in the case of car body top preferable waterproof effect, and into
This is low.
Preferred scheme three：Based on preferred scheme two, described point of plate is 180mm, load-bearing along the width of in-line length direction
The width of beam is 80mm.Width ratio so is relatively adapted to.
Preferred scheme four：Based on base case, preferred scheme one or three, it is provided with inclined between adjacent crossbeam and vertical beam
Buttress brace.Buttress brace can increase the intensity of framework, further increase the intensity in compartment.
Preferred scheme five：Based on preferred scheme four, it is provided with many between two crossbeams of the cuboid same side
The support beam of the T-shaped that root is parallel to each other, the montant of the T-shaped is towards the inner side of the cuboid.The support beam of T-shaped includes cross bar
And montant, cross bar and montant be mutually perpendicular to, and the joining of cross bar and montant is located at the center of cross bar.The support beam of T-shaped can
Supported with being formed to cell board, be easy to connection, the assembling of cell board.
Preferred scheme six：Based on preferred scheme five, the honeycomb hole in the alveolate texture is circle.Simple structure, by force
Degree is high, and bearing capacity is strong.
Preferred scheme seven：Based on preferred scheme five, the honeycomb hole in the alveolate texture is ellipse.Simple structure,
Intensity is high, and bearing capacity is strong.
Preferred scheme eight：Based on preferred scheme five, the honeycomb hole in the alveolate texture is triangle.Simple structure,
Intensity is high, and bearing capacity is strong.
Preferred scheme nine：Based on preferred scheme five, the honeycomb hole in the alveolate texture is regular hexagon.Structure letter
Single, intensity is high, and bearing capacity is strong.
Brief description of the drawings
Fig. 1 is a kind of structural representation in high-strength waterproof compartment of the utility model embodiment；
Fig. 2 is the structural representation of base plate；
Fig. 3 is the structural representation of point plate；
Fig. 4 is the structural representation of framework；
Fig. 5 is the structural representation of aluminum alloy beams.
Specific embodiment
The utility model is described in further detail below by specific embodiment：
Embodiment one：
Reference in Figure of description includes：Framework 1, boxboard 2, buttress brace 3, base plate 4, spandrel girder 5, upper plate 6,
One gusset 7, lower plate 8, sheet frame 9, the second gusset 10, crossbeam 11, vertical beam 12.
As shown in figure 1, a kind of high-strength waterproof compartment, including base plate 4, framework 1 and five blocks of boxboards 2, three is collectively forming
One rectangular-shape closed cavity of holding freight, wherein base plate 4 are located at the bottom of framework 1, and five blocks of boxboards 2 are located at framework respectively
1 four sides and top.
As shown in Fig. 2 base plate 4 includes 20 pieces of points of plates, 20 pieces of points of plates are aluminium alloy plate, and 20 pieces of points of plates are length
Cube shape, the width of point plate is 180mm, and 20 pieces of points of plates are distributed along its width in in-line.As shown in figure 3, each
Block point plate includes upper plate 6 and lower plate 8, and the first gusset 7 of polylith connection upper plate 6 and lower plate 8 is provided between upper plate 6 and lower plate 8,
The first gusset of polylith 7 is collectively forming alveolate texture with upper plate 6 and lower plate 8, and the honeycomb hole in alveolate texture is regular hexagon,
The distance between upper plate 6 and lower plate 8 are 15mm, and the thickness of upper plate 6 and the thickness of lower plate 8 are 2mm.The lower end of lower plate 8 also sets
There is solid spandrel girder 5, spandrel girder 5 is aluminium alloy spandrel girder 5, and the two ends of spandrel girder 5 all extend to the edge of base plate 4, it is to avoid
The end of spandrel girder 5 is hanging positioned at the middle part of base plate 4, so that support baseboard 4 cannot be played a part of, in the present embodiment,
The axis of spandrel girder 5 is vertical with the length direction of foregoing in-line, and the height of spandrel girder 5 is 3mm.Upper plate in same point plate
6th, lower plate 8, spandrel girder 5 and the one extrusion forming of all first gussets 7.
For monoblock base plate 4, one piece of first contiguous block of aluminium alloy, the first connection are equipped between adjacent point plate
The thickness of block is 6mm, and the both sides of the first contiguous block are equipped with multiple projections, and raised length is 11mm, it is raised with and its is adjacent
The honeycomb hole of point plate coordinate, i.e., projection is inserted into honeycomb hole, and gap between raised and honeycomb hole is 0.1mm, direction
Each honeycomb hole of connecting plate has a projection to coordinate with it, and two pieces of points of adjacent plates pass through foregoing first connecting block structure
Friction welding (FW) is connected.
As shown in figure 4, framework 1 includes four vertical beams 12 and eight crossbeams 11, four vertical beams 12 and eight crossbeams 11 are common
A framework for rectangular-shape 1 is formed, wherein 11 points of eight crossbeams are two groups, every group four, one group is located at four vertical beams 12
Top, another group is located at four lower sections of vertical beam 12.Inclined buttress brace 3 is provided between adjacent crossbeam 11 and vertical beam 12.
The cross section of four vertical beams 12 and eight crossbeams 11 is L-shaped, and the right angle of L-shaped is towards the inner side of cuboid.Four
Vertical beam 12 and eight crossbeams 11 are aluminum alloy beams, as shown in figure 5, each aluminum alloy beams include that internal is hollow structure
Deckle board, and the second gusset of polylith 10 in the hollow structure, deckle board and the second gusset of polylith 10 are collectively forming cellular
Structure, the honeycomb hole in the alveolate texture is regular hexagon, deckle board and the one extrusion forming of the second gusset of polylith 10.
One block the of aluminium alloy is equipped with four crossbeams 11 above in framework 1 between two adjacent crossbeams 11
Two contiguous blocks, the thickness of the second contiguous block is 4mm, and the side of the second contiguous block is provided with multiple projections, and raised length is 10mm,
Second contiguous block is brought into close contact away from the flat end face of raised side with the side of a wherein crossbeam 11, raised another with adjacent
A piece honeycomb hole for the end of crossbeam 11 coordinates, i.e., projection is inserted into honeycomb hole, and the gap between raised and honeycomb hole is
0.1mm, the end face of the second contiguous block projection side offsets with the end of the crossbeam 11 near the end face, two adjacent crossbeams 11
Connected by foregoing second connecting block structure friction welding (FW).In addition, being riveted between all adjacent vertical beams 12 and crossbeam 11, framework 1
In rivet between two crossbeams 11 adjacent in underlying four crossbeams 11.
Every block of boxboard 2 includes polylith cell board, and cell board is aluminium alloy plate, and the structure of cell board is with point hardened structure not
It is with part：Spandrel girder 5 is not provided with cell board.Connected by friction welding (FW) between adjacent cell board in same boxboard 2,
Its connected mode is similar to the connection between two pieces of points of plates adjacent in base plate 4；Positioned at the boxboard 2 and adjacent crossbeam 11 of upper end
Connected by friction welding (FW), its connected mode is similar to the company between two crossbeams 11 adjacent in four crossbeams 11 above
Connect.
The preparation method in the utility model high-strength waterproof compartment is as follows：
1st, above-mentioned point plate, cell board, crossbeam 11, vertical beam 12 containing alveolate texture are made by the way of extruding；
2nd, above-mentioned first contiguous block and the second contiguous block are made by the way of extruding；
3rd, by all points of plates along its width be in rods arranged in horizontal line, the first contiguous block is edge-on, be positioned over two pieces it is adjacent
Point plate between, and its projection is engaged with corresponding honeycomb hole, and the first contiguous block is brought into close contact with the plate that divides of both sides；
The mixing needle of friction stir welding machine is inserted in connecting sewing of first contiguous block with point plate from upper end and is stirred friction welding, i.e.,
The connection between two pieces of points of adjacent plates is realized, base plate 4 is consequently formed；
4th, all crossbeams 11 and vertical beam 12 are preliminarily formed into a framework for rectangular-shape according to said structure permutation and combination
1, will be riveted between two crossbeams 11 adjacent in underlying four crossbeams 11, by adjacent vertical beam 12 and crossbeam 11
Between riveted；Four piece of second contiguous block is taken, it is that its is edge-on, and it is respectively placed in two pieces of adjacent crossbeams above
Between 11, the second contiguous block is set to be brought into close contact with the side of a wherein crossbeam 11 away from the flat end face of raised side, it is raised
Be inserted into another adjacent honeycomb hole of the end face of crossbeam 11, and the second contiguous block projection side end face and the end of crossbeam 11
Portion is brought into close contact；The mixing needle of friction stir welding machine is inserted the connecting sewing of the second contiguous block and both sides crossbeam 11 respectively from upper end
In be stirred friction welding, that is, realize the connection between two adjacent crossbeams 11, then in riveting at corresponding position plus
Brutal 3, thus forms constitutionally stable car frame 1；
5th, five blocks of boxboards 2 are formed by the way of such as step 3；
6th, by the aluminum alloy beams riveting in four blocks of boxboards 2 therein and framework 1, four sides in compartment are formed；
7th, using the friction welding mode of such as step 4 respectively by base plate 4 and remaining one block of boxboard 2 and the friction welding (FW) of framework 1
Connect, form final high-strength waterproof compartment.
Embodiment two：
The present embodiment is with the difference of embodiment one：Also include many support beams, support beam is located at described rectangular
Between two crossbeams of body same side, it is parallel to each other between support beam, the cross section of support beam is T-shaped, the montant direction of T-shaped
The inner side of the cuboid.
Embodiment three：
The present embodiment is with the difference of embodiment one：Honeycomb hole in alveolate texture is circle.
Example IV：
The present embodiment is with the difference of embodiment one：Honeycomb hole in alveolate texture is ellipse.
Embodiment five：
The present embodiment is with the difference of embodiment one：Honeycomb hole in alveolate texture is triangle.
For a person skilled in the art, on the premise of the utility model structure is not departed from, if can also make
Dry deformation and improvement, these should also be considered as protection domain of the present utility model, and these are implemented all without influence the utility model
Effect and practical applicability.
Claims (10)
1. a kind of high-strength waterproof compartment, including base plate, framework and five blocks of boxboards, it is characterised in that：The base plate includes polylith
In point plate that in-line is distributed, described point of plate is aluminium alloy plate, and the lower end of point plate is provided with the spandrel girder of aluminum alloy material, point plate and
Spandrel girder one extrusion forming, friction welding (FW) connection between adjacent point plate；The framework includes being collectively forming a rectangular-shape
Four vertical beams and eight crossbeams of framework, four vertical beams and eight crossbeams are aluminum alloy beams, above four in framework
Friction welding (FW) connection between two crossbeams adjacent in crossbeam；Every block of boxboard includes polylith cell board, and cell board is aluminium alloy plate,
Boxboard positioned at upper end is connected with adjacent crossbeam by friction welding (FW), also through friction welding (FW) between adjacent cell board in the boxboard
Connection；The inside of described point of inside of plate, the inside of aluminum alloy beams and cell board is integrated the cellular knot of extrusion forming
Structure.
2. a kind of high-strength waterproof compartment according to claim 1, it is characterised in that：Four vertical beams and eight crossbeams
Cross section be L-shaped, the right angle of L-shaped towards the inner side of cuboid, boxboard with and its close crossbeam or vertical beam side
Inner side offsets.
3. a kind of high-strength waterproof compartment according to claim 1 and 2, it is characterised in that：Between the vertical beam and crossbeam
Riveting, rivets, boxboard and adjacent crossbeam and vertical beam in framework between two crossbeams adjacent in underlying four crossbeams
Between rivet.
4. a kind of high-strength waterproof compartment according to claim 3, it is characterised in that：Described point of plate is along in-line length side
To width be 180mm, the width of spandrel girder is 80mm.
5. a kind of high-strength waterproof compartment according to claim 1 or 2 or 4, it is characterised in that：Adjacent crossbeam and vertical beam
Between be provided with inclined buttress brace.
6. a kind of high-strength waterproof compartment according to claim 5, it is characterised in that：Positioned at the cuboid same side
Two crossbeams between be provided with many support beams of the T-shaped being parallel to each other, the montant of the T-shaped is towards in the cuboid
Side.
7. a kind of high-strength waterproof compartment according to claim 6, it is characterised in that：Honeycomb in the alveolate texture
Hole is circle.
8. a kind of high-strength waterproof compartment according to claim 6, it is characterised in that：Honeycomb in the alveolate texture
Hole is ellipse.
9. a kind of high-strength waterproof compartment according to claim 6, it is characterised in that：Honeycomb in the alveolate texture
Hole is triangle.
10. a kind of high-strength waterproof compartment according to claim 6, it is characterised in that：Honeybee in the alveolate texture
Socket bore is regular hexagon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621222360.7U CN206243280U (en) | 2016-11-14 | 2016-11-14 | A kind of high-strength waterproof compartment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621222360.7U CN206243280U (en) | 2016-11-14 | 2016-11-14 | A kind of high-strength waterproof compartment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206243280U true CN206243280U (en) | 2017-06-13 |
Family
ID=59000197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621222360.7U Active CN206243280U (en) | 2016-11-14 | 2016-11-14 | A kind of high-strength waterproof compartment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206243280U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110254329A (en) * | 2019-07-19 | 2019-09-20 | 重庆铝器时代科技有限公司 | A kind of self-discharging carriage with bottom plate reinforcement, foot guard and reinforcement subframe |
| CN110294024A (en) * | 2018-03-22 | 2019-10-01 | 湖南晟通天力汽车有限公司 | Single tire structure carries closed-type semitrailer entirely |
| CN113942760A (en) * | 2021-09-28 | 2022-01-18 | 山东三星机械制造有限公司 | Floor beam integrated city distribution box and assembly method |
-
2016
- 2016-11-14 CN CN201621222360.7U patent/CN206243280U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110294024A (en) * | 2018-03-22 | 2019-10-01 | 湖南晟通天力汽车有限公司 | Single tire structure carries closed-type semitrailer entirely |
| CN110254329A (en) * | 2019-07-19 | 2019-09-20 | 重庆铝器时代科技有限公司 | A kind of self-discharging carriage with bottom plate reinforcement, foot guard and reinforcement subframe |
| CN110254329B (en) * | 2019-07-19 | 2024-02-13 | 重庆铝器时代科技有限公司 | Self-unloading carriage with bottom plate reinforcement, bottom protection and reinforcement auxiliary frame |
| CN113942760A (en) * | 2021-09-28 | 2022-01-18 | 山东三星机械制造有限公司 | Floor beam integrated city distribution box and assembly method |
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Address after: 408000 Chongqing city Fuling District Longqiao Stone Industrial Park Group building two floor Patentee after: Chongqing new aluminum times Technology Co., Ltd Address before: 408000 Chongqing city Fuling District Longqiao Stone Industrial Park Group building two floor Patentee before: CHONGQING NANFULV TECHNOLOGY Co.,Ltd. |