CN214160552U - Coil stock chip detects and cutting device - Google Patents
Coil stock chip detects and cutting device Download PDFInfo
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- CN214160552U CN214160552U CN202022379728.3U CN202022379728U CN214160552U CN 214160552 U CN214160552 U CN 214160552U CN 202022379728 U CN202022379728 U CN 202022379728U CN 214160552 U CN214160552 U CN 214160552U
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Abstract
The utility model relates to a coil stock chip detects and cutting device, including the platform frame, fix drop feed mechanism, first power conveying mechanism, retrieve dust absorption mechanism, second power conveying mechanism, receiving agencies on the platform frame in proper order through the support, still include detection mechanism, cutting mechanism and control assembly, the coil stock chip is derived from drop feed mechanism, is retrieved by receiving agencies behind first power conveying mechanism, the recovery dust absorption mechanism, the second power conveying mechanism, cutting mechanism passes through the support to be fixed in retrieving dust absorption mechanism top, detection mechanism passes through the support to be fixed before cutting mechanism. The utility model discloses a device can realize the defective products of automated inspection coil stock chip to cutting it, guaranteeing product quality and pollution abatement when improving work efficiency, improving the factor of safety of cutting.
Description
Technical Field
The utility model relates to a chip processing field, in particular to coil stock chip detects and cutting device.
Background
In the field of chip technicians at present, the procedures of detecting and separating defective products of coil chips are generally carried out manually, after workers load and unload the coil chips, the coil chips are inspected piece by piece, if chips of defective products are found, the chips need to be cut by a blade manually, and after the inspection is finished, the chips need to be rolled manually;
the existing mode coil stock chip is slow in processing speed and low in detection efficiency, and meanwhile, the phenomenon that the coil stock is irregular due to manual rolling caused by misjudgment due to human factors can possibly occur, in addition, the yield and the efficiency of cutting defective products by using the blade are low, the products have differences, and the potential safety hazard is large.
SUMMERY OF THE UTILITY MODEL
The utility model aims at: the utility model provides a solve coil stock chip detection efficiency low, the poor problem of manual cutting product quality coil stock chip detects and cutting device.
The technical solution of the utility model is that: a coil chip detection and cutting device is characterized by comprising a table frame, a feeding mechanism, a first power conveying mechanism, a recovery dust collection mechanism, a second power conveying mechanism and a material receiving mechanism which are sequentially fixed on the table frame through a support, and a detection mechanism, a cutting mechanism and a control assembly, wherein a coil chip is led out from the feeding mechanism and is recovered by the material receiving mechanism after passing through the first power conveying mechanism, the recovery dust collection mechanism and the second power conveying mechanism;
the discharging mechanism and the receiving mechanism are consistent in structure, and the first power conveying mechanism and the second power conveying mechanism are consistent in structure.
Preferably, the method comprises the following steps: drop feed mechanism passes through the drop feed mechanism support to be fixed on the mesa frame, drop feed mechanism is including fixing the blowing disc on the drop feed mechanism support, fixing a plurality of guide discs on the drop feed mechanism support, movable mounting tensioning roller on the drop feed mechanism support, through the transition frame of pedestal mounting on the mesa frame, drop feed mechanism is still including coil stock chip detection sensor for detect drop feed mechanism's coil stock chip continuity.
Preferably, the method comprises the following steps: the power conveying mechanism comprises a motor base fixed on the table frame, a stepping motor fixed in the motor base, a driving gear connected with an output shaft of the stepping motor in a key mode and formed with notches on two sides of a coil chip, and a motor cover fixed above the motor base, wherein the coil chip penetrates through an opening formed between the motor cover and the motor base and moves towards one side of the material receiving mechanism under the driving of the driving gear.
Preferably, the method comprises the following steps: the recycling dust collection mechanism comprises a dust collection device fixing seat fixed on the table frame, a dust collection device arranged in the dust collection device fixing seat and a dust collection device fixing cover fixedly mounted above the dust collection device fixing seat, a machining hole penetrates through the dust collection device fixing cover, the coil chip penetrates through a gap formed between the dust collection device fixing seat and the dust collection device fixing cover, and the chip of the coil chip corresponds to the machining hole.
Preferably, the method comprises the following steps: detection mechanism passes through the detection mechanism support to be fixed on the platform frame, detection mechanism includes the camera mounting bracket of movable mounting on the detection mechanism support, fixes the camera on the camera mounting bracket, installs the camera lens on the camera, fixes on the detection mechanism support and is located the light source mounting bracket of camera lens below, installs the light source on the light source mounting bracket, light source mounting bracket and light source center run through there is the inspection hole, the axis of camera, camera lens and inspection hole all is located same light passageway for whether take a picture and transmit signal to control module and judge the current detection chip and be the defective products to the coil stock chip.
Preferably, the method comprises the following steps: the cutting mechanism comprises a laser fixed on the table seat through a support and a refraction mechanism located at the light-emitting position of the laser, and cutting laser emitted by the laser penetrates through a machining hole after being refracted by a vibrating mirror, a scene and a beam expanding mirror which are arranged in the refraction mechanism and is used for cutting a chip film section which is judged to be a defective product by the control module.
Preferably, the method comprises the following steps: the control module comprises a PLC controller which is installed on the table seat through a support, a coil material chip detection sensor and a detection mechanism are in control connection with the PLC controller, and the PLC controller is in control connection with the stepping motor, the dust collection device and the cutting mechanism respectively.
Compared with the prior art, the beneficial effects of the utility model are that:
the unwinding mechanism and the winding mechanism are wound and unwound by using the circular discs, so that winding chips are collected more neatly and quickly;
the cooperation among the detection mechanism, the control assembly, the cutting mechanism and the stepping motor is utilized to realize real-time detection and accurate cutting of the quality of the chip, and the safety coefficient of chip cutting is high;
the driving gear connected with the output shaft of the stepping motor is matched with the gaps penetrating through the two sides of the coil chip, so that the coil chip is stably conveyed, and the cutting precision is ensured;
the cutting assembly uses laser to cut, ensures the quality of chip cutting, improves cutting efficiency and reduces pollution, and dust pelletizing system is retrieved in cooperation simultaneously, the coil stock after further the clearance cutting.
Drawings
FIG. 1 is a schematic structural view of a coil chip detecting and cutting device according to the present invention;
FIG. 2 is a flow chart of the device for detecting and cutting defective chips
Description of the main Components
| 1 table |
11 |
21 drop |
22 |
| 23 |
24 |
25 |
251 |
| 26 coil stock chip detection sensor | 3 |
31 |
32 |
| 33 |
41 dust suction |
42 dust suction |
421 |
| 51 receiving agencies support | 52 receive |
53 |
54 |
| 55 |
56 coil stock |
61 |
62 |
| 63 |
64 |
65 light |
66 light source |
| 71 |
72 refracting mechanism | 8PLC controller | 9 coil material chip |
Detailed Description
The utility model discloses the following will make further detail with the accompanying drawing:
the following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be clearly and clearly defined. In the present invention, directional terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc. refer to directions of the attached drawings only. Accordingly, the directional terms used are used for describing and understanding the present invention, and are not used for limiting the present invention.
Referring to fig. 1, a coil chip detecting and cutting device comprises a table frame 1, a feeding mechanism, a first power conveying mechanism 3, a recycling dust suction mechanism, a second power conveying mechanism 3 and a material receiving mechanism which are sequentially fixed on the table frame 1 from left to right through a support, a detecting mechanism 6, a cutting mechanism 7 and a control assembly 8, wherein a coil chip 10 is led out from the feeding mechanism and is recycled by the material receiving mechanism after passing through the first power conveying mechanism, the recycling dust suction mechanism and the second power conveying mechanism, the cutting mechanism is fixed above the recycling dust suction mechanism through the support, and the detecting mechanism is fixed in front of the cutting mechanism through the support;
the discharging mechanism and the receiving mechanism are consistent in structure, and the first power conveying mechanism and the second power conveying mechanism are consistent in structure.
The discharging mechanism is fixed on the table frame 1 through a discharging mechanism support 21, the discharging mechanism comprises a discharging disc 22 fixed on the discharging mechanism support 21, a plurality of guide discs 23 fixed on the discharging mechanism support 21, a tensioning roller 24 movably installed on the discharging mechanism support 21 and a transition frame 25 installed on the table frame 1 through a base 251, and a coil chip detection sensor 26 is fixedly arranged on the table frame 1 right below the tensioning roller 24 and used for detecting the continuity of coil chips 9 output by the discharging mechanism;
the coil chip detection sensor 26 may also be fixed to the drop-off mechanism support 21.
And a coil chip detection sensor 26 is fixedly arranged on the table board machine 1 between the discharging mechanism and the first power conveying mechanism and used for detecting the continuity of the coil chips 10 entering the first power conveying mechanism.
The power conveying mechanism comprises a motor base 31 fixed on the table frame 1, a stepping motor 32 fixed in the motor base 31, a driving gear (not shown in the figure) connected with an output shaft of the stepping motor 32 in a key mode and notches on two sides of a coil chip, and a motor cover 33 fixed above the motor base 31, wherein the coil chip penetrates through a gap formed between the motor cover 33 and the motor base 31 and moves to one side of the material receiving mechanism 6 under the driving of the driving gear.
And a material carrying plate 11 is further arranged between the first power conveying mechanism and the recovery dust collection mechanism and between the recovery dust collection mechanism and the second power conveying mechanism, and the material carrying plate 11 is fixedly arranged on the table frame 1 through a support and is used for carrying the coil material chip 9.
The recycling dust collection mechanism comprises a dust collection device fixing seat 41 fixed on the table frame 1, a dust collection device arranged in the dust collection device fixing seat 41, and a dust collection device fixing cover 42 fixedly installed above the dust collection device fixing seat 41, a machining hole 421 penetrates through the dust collection device fixing cover 42, a coil chip penetrates through a gap formed between the dust collection device fixing seat 41 and the dust collection device fixing cover 42, the chip of the coil chip corresponds to the machining hole, and the size of the machining hole is larger than that of the chip.
The receiving mechanism is fixed on the table frame 1 through a receiving mechanism support 51 and comprises a receiving disc 52 fixed on the receiving mechanism support 51, a plurality of guide discs 53 fixed on the receiving mechanism support 51, a tensioning roller 54 fixed on the receiving mechanism support 51, a leveling frame 55 fixed on the table frame 1 through a base, and a coil chip detection sensor 56 fixed on the table frame 1 and located right below a coil chip, wherein the leveling frame is used for leveling the detected coil chip and preventing the situation that the coiling is poor;
the coil chip detection sensor 56 may also be mounted on the receiving mechanism support 51.
Detection mechanism passes through detection mechanism support 61 to be fixed on mesa frame 1, detection mechanism includes camera mounting bracket 62 of movable mounting on detection mechanism support 61, fixes camera 63 on camera mounting bracket 62, installs camera lens 64 on camera 63, fixes on detection mechanism support 61 and is located the light source mounting bracket 65 of camera lens 64 below, installs the light source 66 on light source mounting bracket 65, light source mounting bracket 65 and light source 66 center run through there is the inspection hole, camera 63, camera lens 64 all are located same light channel with the axis of inspection hole for whether take a picture and transmit signal to control module judge the current detection chip and be defective products to the coil stock chip.
The cutting mechanism comprises a laser 71 fixed on the table board seat 1 through a support and a refraction mechanism 72 located at the light emitting part of the laser 71, and cutting laser emitted by the laser 71 penetrates through the processing hole 421 after being refracted by a vibrating mirror, a scene and a beam expanding mirror arranged in the refraction mechanism 72 and is used for cutting a chip film section which is judged to be a defective product by the control module.
The control module comprises a PLC (programmable logic controller) 8 which is arranged on the table seat 1 through a support, a coil stock chip detection sensor 26 and 56, a camera 63 of the detection mechanism and the PLC 8, wherein the PLC 8 is in control connection with the stepping motor of the power conveying mechanism, a dust suction device of the dust suction device and a laser 71 of the cutting mechanism respectively.
The web chip detection sensor 26(56) is either an infrared sensor or a photoelectric sensor.
Referring to fig. 1 and 2, the specific work flow of the coil chip detecting and cutting device provided by the present invention specifically includes the following steps:
the method includes the steps that a coil material chip is mounted and fixed on a device, and good product data of the chip is preset in a PLC;
the device is started, and the coil material chip is driven by the stepping motor to move from one side of the discharging mechanism to one side of the receiving mechanism;
thirdly, detecting whether the coil chip is broken by the coil chip detection sensor, if yes, transmitting a signal to the PLC, and stopping the PLC control device; otherwise, entering a fourth step;
the camera of the detection mechanism shoots the coil material chip and outputs a signal to the PLC for judgment and detection;
the PLC judges whether the chip detected currently is a defective product or not, and if not, the self-skin test method enters the step of self-skin care; if yes, entering the step sixteenth;
sixthly, outputting a signal to the stepping motor by the PLC, controlling the stepping motor to work for 10s and then stopping the stepping motor, wherein the defective chip is just positioned at the processing hole;
the laser of the cutting mechanism is controlled to start by the PLC controller, and the current chip film section is cut by cutting laser;
the defective product chips fall into the recovery mechanism, the PLC controls the dust collection device to start, and the roll material film is subjected to dust removal treatment to complete the cutting of the defective product chips;
the self-supporting PLC controller controls the stepping motor to start, and drives the coil material chip to continue to move towards one side of the material receiving mechanism for recovery.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made according to the scope of the claims of the present invention should be covered by the claims of the present invention.
Claims (7)
1. A coil chip detection and cutting device is characterized by comprising a table frame, a feeding mechanism, a first power conveying mechanism, a recovery dust collection mechanism, a second power conveying mechanism and a material receiving mechanism which are sequentially fixed on the table frame through a support, and a detection mechanism, a cutting mechanism and a control assembly, wherein a coil chip is led out from the feeding mechanism and is recovered by the material receiving mechanism after passing through the first power conveying mechanism, the recovery dust collection mechanism and the second power conveying mechanism;
the discharging mechanism and the receiving mechanism are consistent in structure, and the first power conveying mechanism and the second power conveying mechanism are consistent in structure.
2. The coil stock chip detecting and cutting device according to claim 1, wherein the discharging mechanism is fixed on the table rack through a discharging mechanism support, the discharging mechanism comprises a discharging disc fixed on the discharging mechanism support, a plurality of guide discs fixed on the discharging mechanism support, a tensioning roller movably mounted on the discharging mechanism support, and a transition rack mounted on the table rack through a base, and the discharging mechanism further comprises a coil stock chip detecting sensor for detecting the continuity of the coil stock chip of the discharging mechanism.
3. The coil chip detecting and cutting device according to claim 1, wherein the power transmission mechanism comprises a motor base fixed on the table frame, a stepping motor fixed in the motor base, a driving gear connected with an output shaft of the stepping motor and in key connection with notches at two sides of the coil chip, and a motor cover fixed above the motor base, and the coil chip passes through a gap formed between the motor cover and the motor base and moves to one side of the material receiving mechanism under the driving of the driving gear.
4. The coil material chip detecting and cutting device according to claim 1, wherein the dust collecting and collecting mechanism comprises a dust collecting device fixing seat fixed on the table frame, a dust collecting device built in the dust collecting device fixing seat, and a dust collecting device fixing cover fixedly installed above the dust collecting device fixing seat, a processing hole is formed in the dust collecting device fixing cover in a penetrating mode, the coil material chip penetrates through a gap formed between the dust collecting device fixing seat and the dust collecting device fixing cover, and the chip of the coil material chip corresponds to the processing hole in position.
5. The coil stock chip detects and cutting device of claim 1, characterized in that, detection mechanism passes through detection mechanism support to be fixed on the platform frame, detection mechanism includes camera mounting bracket of movable mounting on detection mechanism support, fixes the camera on the camera mounting bracket, installs the camera lens on the camera, fixes on detection mechanism support and is located the light source mounting bracket of camera lens below, installs the light source on the light source mounting bracket, the inspection hole has run through at the light source center, camera lens and inspection hole all are located same light passageway for detect the conveyer belt, and transmit signal to control module and judge whether current detection chip is the defective products.
6. The coil stock chip detecting and cutting device according to claim 1, wherein the cutting mechanism includes a laser fixed on the table base through a support and a refraction mechanism located at a light emitting portion of the laser, and cutting laser emitted by the laser passes through the processing hole after being refracted by a vibrating mirror, a scene and a beam expanding mirror which are arranged in the refraction mechanism, and is used for cutting a chip film segment which is judged to be a defective product by the control module.
7. The coil stock chip detection and cutting device according to any one of claims 5 or 6, wherein the control module comprises a PLC controller which is installed on the table seat through a bracket, the coil stock chip detection sensor and the detection mechanism are in control connection with the PLC controller, and the PLC controller is in control connection with the stepping motor, the dust suction device and the cutting mechanism respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022379728.3U CN214160552U (en) | 2020-10-23 | 2020-10-23 | Coil stock chip detects and cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022379728.3U CN214160552U (en) | 2020-10-23 | 2020-10-23 | Coil stock chip detects and cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214160552U true CN214160552U (en) | 2021-09-10 |
Family
ID=77597853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022379728.3U Active CN214160552U (en) | 2020-10-23 | 2020-10-23 | Coil stock chip detects and cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214160552U (en) |
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2020
- 2020-10-23 CN CN202022379728.3U patent/CN214160552U/en active Active
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