CN214153135U

CN214153135U - Full-automatic acid adding assembly line

Info

Publication number: CN214153135U
Application number: CN202022726517.2U
Authority: CN
Inventors: 樊耀辉; 汤玉英
Original assignee: JIANGSU CHILWEE POWER CO Ltd
Current assignee: JIANGSU CHILWEE POWER CO Ltd
Priority date: 2020-11-23
Filing date: 2020-11-23
Publication date: 2021-09-07
Anticipated expiration: 2030-11-23

Abstract

The utility model belongs to lead acid battery acidification assembly line field, especially a full-automatic acidification assembly line, including airtight detection machine, paint protection oil device automatically, add sour kettle device on automatically, add sour machine automatically, airtight detection machine and automatic smearing are connected with first conveyer belt device between the protection oil device, paint protection oil device automatically and go up to add and are connected with second conveyer belt device between the sour kettle device automatically, are connected with third conveyer belt device on automatically between sour kettle device and the automatic acidification machine, the utility model relates to a novelty, degree of automation is higher, has realized the automation of acidification, has promoted production efficiency, has reduced staff's intensity of labour, can effectual reduction human error, is suitable for using widely.

Description

Full-automatic acid adding assembly line

Technical Field

The utility model relates to a lead acid battery adds sour assembly line technical field, especially relates to a full-automatic acid-adding assembly line.

Background

The production process of the power lead-acid storage battery is characterized in that one process is an acid adding process, namely, electrolyte prepared according to the process requirements is injected into a semi-finished battery through an acid adding machine and then is charged to form the power lead-acid storage battery. Before adding acid, protective oil is required to be coated on a battery terminal, an acid adding pot is required to be installed, then the battery terminal is conveyed to an acid adding machine for adding acid, and after the acid is added, the battery terminal is conveyed to a formation tank for formation; the method needs a large amount of manual operation, not only is the production efficiency low, but also the appearance of the battery is easy to damage in the transportation process or batch management is difficult to be done in place.

SUMMERY OF THE UTILITY MODEL

The utility model provides a pair of full-automatic acidification assembly line has solved current lead acid battery acidification assembly line and has needed a large amount of manual works to go the operation, and not only production efficiency is low, causes the problem that battery outward appearance is damaged or batch management is hardly done the situation that targets in place easily moreover at handling.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a full-automatic acidification assembly line, includes airtight detection machine, scribbles automatically that protective oil device, automatic add sour kettle device, automatic acidification machine, airtight detection machine with scribble automatically and be connected with first conveyer belt device between the protective oil device, scribble automatically protective oil device with be connected with second conveyer belt device between the automatic sour kettle device of going up, add automatically sour kettle device with be connected with third conveyer belt device between the automatic acidification machine.

Preferably, the air tightness detector consists of a negative pressure system, an air tightness detection die, a removing cylinder, a pressure sensor, a positioning system and an automatic control system.

Preferably, the automatic protective oil smearing device consists of a negative pressure system, a mixing system, a smearing head, a positioning system and an automatic control system.

Preferably, the automatic acid adding kettle device consists of an acid kettle storage rack, a blanking system, a feeding system, a positioning system and an automatic control system.

Preferably, the automatic acid adding machine consists of a negative pressure system, an acid supply system, an acid return system, a quantitative system and an automatic positioning and automatic control system of an acid adding mold.

The utility model has the advantages that:

through airtight detection machine, automatic protective oil device of paining, add sour kettle device on the automation, automatic acid machine that adds, first conveyer belt device, the mating reaction of second conveyer belt device and third conveyer belt device, traditional acid mode that adds has been changed, by unit equipment operation, technological improvement simultaneously, link together by many acid machines, form independent acid system that adds, the automation of adding acid has been realized, production efficiency has been promoted, staff's intensity of labour has been reduced, all adopt machine operation, human error can effectually be reduced.

The utility model relates to a novelty, degree of automation is higher, has realized the automation of acidification, has promoted production efficiency, has reduced staff's intensity of labour, can effectual reduction human error, is suitable for using widely.

Drawings

Fig. 1 is the utility model provides a structural schematic diagram of a full-automatic acidification assembly line.

Reference numbers in the figures: 1. an air-tightness detector; 2. automatically coating protective oil; 3. an acid pot device is automatically added; 4. an automatic acid adding machine; 5. a first conveyor belt assembly; 6. a second conveyor belt assembly; 7. and a third conveyor means.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1, a full-automatic acid adding assembly line comprises an air tightness detector 1, an automatic protective oil smearing device 2, an automatic acid adding pot device 3 and an automatic acid adding machine 4, wherein a first conveyor belt device 5 is connected between the air tightness detector 1 and the automatic protective oil smearing device 2, a second conveyor belt device 6 is connected between the automatic protective oil smearing device 2 and the automatic acid adding pot device 3, a third conveyor belt device 7 is connected between the automatic acid adding pot device 3 and the automatic acid adding machine 4, and battery transmission can be achieved through the first conveyor belt device 5, the second conveyor belt device 6 and the third conveyor belt device 7.

The air tightness detector 1 consists of a negative pressure system, an air tightness detection die, a removing cylinder, a pressure sensor, a positioning system and an automatic control system, wherein the negative pressure system provides negative pressure to the air tightness detection die, and the air tightness detection die is used for communicating the interior of the battery with the pressure sensor; the rejection system is responsible for rejecting unqualified batteries; the positioning system is responsible for detecting the battery and positioning the battery to the bottom of the airtight detection mould, and all actions are coordinated and process parameter output is coordinated by the automatic control system.

The automatic protective oil smearing device 2 comprises a negative pressure system, a mixing system, a smearing head, a positioning system and an automatic control system, wherein the negative pressure system is used for sucking all components of protective oil into the mixing system in proportion, the mixing system is used for uniformly mixing all the components into the protective oil, the smearing head is used for smearing the mixed protective oil to a battery terminal, the positioning system is used for detecting a battery and positioning the battery to the position below the smearing head, and all the actions are coordinated, and the process parameter output is coordinated by the automatic control system.

The automatic acid adding kettle device 3 consists of an acid kettle storage rack, a blanking system, a loading system, a positioning system and an automatic control system, wherein the acid kettle storage rack is responsible for storing an acid adding kettle to be installed; the blanking system is responsible for taking out the acid pot from the storage rack; the feeding system is responsible for mounting the acid pot taken down by the discharging system on the battery, the positioning system is responsible for detecting the battery and positioning the battery under the feeding system, and all actions are coordinated and the process parameter output is coordinated by the automatic control system.

The automatic acid adding machine 4 consists of a negative pressure system, an acid supply system, an acid return system, a quantitative system and an automatic positioning and automatic control system of an acid adding mold, wherein the acid supply system supplies the prepared electrolyte to the quantitative system of the acid adding machine, the quantitative system accurately quantifies the adding amount of the electrolyte according to the process requirements, redundant motors are recovered by the acid return system, the quantified electrolyte is added into the battery through the acid adding mold, the negative pressure system is matched with the acid adding mold, the interior of the battery is vacuumized, and the electrolyte is ensured to be rapidly added into the battery; the positioning system is responsible for detecting the battery and positioning the battery to the bottom of the acid adding mold, and all actions and process parameter outputs are coordinated by the automatic control system.

The working principle is as follows: firstly, processing the battery by an air tightness detector 1, after the air tightness detector 1 finishes processing the battery, transmitting the battery to an automatic protective oil smearing device 2 by a first conveying belt device 5, then processing the battery by the automatic protective oil smearing device 2, after the battery is processed by the automatic protective oil smearing device 2, transmitting the battery to an automatic acid adding pot device 3 by a second conveying belt device 6, then processing the battery by the automatic acid adding pot device 3, after the battery is processed by the automatic acid adding pot device 3, transmitting the battery to an automatic acid adding machine 4 by a third conveying belt device 7, and then processing the battery by the automatic acid adding machine 4, thus completing the acid adding process of the lead-acid storage battery, wherein the acid adding production line changes the traditional acid adding mode, the technical improvement is that a plurality of acid adding machines are connected together to form an independent acid adding system, the automatic acidification device has the advantages that the automation of acidification is realized, the production efficiency is improved, the labor intensity of workers is reduced, and meanwhile, the manual errors are reduced due to the fact that the machine operation is adopted.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a full-automatic acidification assembly line, includes airtight detection machine (1), paints automatically protective oil device (2), adds sour kettle device (3), adds sour machine (4) automatically, its characterized in that, airtight detection machine (1) with automatically paint and be connected with first conveyer belt device (5) between protective oil device (2), paint automatically protective oil device (2) with automatically on add and be connected with second conveyer belt device (6) between sour kettle device (3), add sour kettle device (3) automatically with be connected with third conveyer belt device (7) between automatic acidification machine (4).

2. The full-automatic acid adding assembly line of claim 1, wherein the air tightness detection machine (1) is composed of a negative pressure system, an air tightness detection die, a removing cylinder, a pressure sensor, a positioning system and an automatic control system.

3. The full-automatic acid adding assembly line of claim 1, wherein the automatic protective oil coating device (2) comprises a negative pressure system, a mixing system, a coating head, a positioning system and an automatic control system.

4. The full-automatic acid adding assembly line of claim 1, wherein the automatic acid adding kettle device (3) consists of an acid kettle storage rack, a blanking system, a feeding system, a positioning system and an automatic control system.

5. The full-automatic acid adding assembly line of claim 1, wherein the automatic acid adding machine (4) comprises a negative pressure system, an acid supply system, an acid return system, a quantitative system, an acid adding mold automatic positioning and automatic control system.