CN214152566U - Class sticiss special-shaped line stranded conductor single line drawing mould and conductor - Google Patents
Class sticiss special-shaped line stranded conductor single line drawing mould and conductor Download PDFInfo
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- CN214152566U CN214152566U CN202023289600.4U CN202023289600U CN214152566U CN 214152566 U CN214152566 U CN 214152566U CN 202023289600 U CN202023289600 U CN 202023289600U CN 214152566 U CN214152566 U CN 214152566U
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Abstract
The utility model relates to a class sticiss special-shaped line stranded conductor single line drawing mould and conductor, this mould includes the mould body, and the mould body is the cylinder structure, and the middle part of mould body has seted up fan-shaped through-hole; the fan-shaped through hole comprises an inlet section, a compression section and a sizing section; the intersection of the compression section and the sizing section forms an included angle of 30-31.5 degrees with the horizontal direction. The utility model discloses a compression section with the juncture of sizing section is 30 to 31.5 with the contained angle that the horizontal direction constitutes, can be fine prevent that the broken string from appearing in the drawing process in the copper line, promote production efficiency, and set up the radius angle at four end angles that foretell sizing section is close to the compression section, avoid when the stranded conductor the appearance is smooth not to go out the burr, the skin effect can not appear in the cable insulation and take place to puncture, the stranded conductor consumptive material that realizes the drawing gained is few, and the drawing process is difficult for appearing the broken string, can not influence production efficiency.
Description
Technical Field
The utility model relates to a conductor drawing die, more specifically say and sticis special-shaped line stranded conductor single line drawing die and conductor to the class.
Background
A conductor refers to a substance that has a small resistivity and easily conducts current. Most of the existing conductors are stranded conductors, as shown in fig. 1 and 2, the traditional stranded conductor is formed by twisting round single wires, gaps are formed among the single wires, between twisted layers and between the twisted layers, and in the shape of the stranded conductor, the outer diameter is large, and the traditional stranded conductor is drawn by using the existing drawing die, so that the wire breakage occurs in the drawing process, the production efficiency is influenced, and more materials are consumed for forming the stranded conductor.
Therefore, a new drawing die is needed to be designed, so that the consumption of drawn stranded conductors is low, the breakage of the drawn stranded conductors is not easy to occur, and the production efficiency is not affected.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome prior art's defect, provide the type and sticis special-shaped line stranded conductor single line drawing mould and conductor.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the single-wire drawing die for the compacted special-shaped wire stranded conductor comprises a die body, wherein the die body is of a cylindrical structure, and a fan-shaped through hole is formed in the middle of the die body; the fan-shaped through hole comprises an inlet section, a compression section and a sizing section; the intersection of the compression section and the sizing section forms an included angle of 30-31.5 degrees with the horizontal direction.
The further technical scheme is as follows: the lower end face of the sizing section is an arc-shaped face, and the arc angle of the arc-shaped face ranges from 10 degrees to 75 degrees.
The further technical scheme is as follows: the sizing section is close to two upper end angles of the compression section are respectively first fillets, and the sizing section is close to two lower end angles of the compression section and is respectively second fillets.
The further technical scheme is as follows: the radius of the first rounded corner is 1.2mm to 1.8 mm.
The further technical scheme is as follows: the radius of the first rounded corner is 1.5 mm.
The further technical scheme is as follows: the radius of the second fillet is 0.8mm to 1.2 mm.
The further technical scheme is as follows: the radius of the second fillet is 1 mm.
The further technical scheme is as follows: the radius of the lower end face of the sizing section is 3mm to 11mm, and the radius of the upper end face of the sizing section is 1mm to 9 mm.
The utility model also provides a sticis special-shaped line stranded conductor single line drawing die by foretell class and draw the conductor that gained, including a circle cross-section single line and a plurality of heterotypic cross-section single lines, heterotypic cross-section single line is equipped with 4 at least layers, a plurality of heterotypic cross-section single line encircle respectively in the outer end of circle cross-section single line.
The further technical scheme is as follows: two upper end corners of the cross section of the special-shaped section single line are respectively a third rounded corner, and two lower end corners of the cross section of the special-shaped section single line are respectively a fourth rounded corner.
Compared with the prior art, the utility model beneficial effect be: the utility model discloses a set up fan-shaped through-hole at the middle part of mould body, fan-shaped through-hole includes entry section, compression section and sizing section, and the compression section with the juncture of sizing section is 30 to 31.5 with the contained angle that the horizontal direction constitutes, can be fine prevent that the broken string from appearing in the drawing process in the copper line, promote production efficiency, and set up the radius angle at foretell four end angles that sizing section is close to the compression section, avoid when the stranded conductor appearance is smooth not go out the burr, the skin effect can not appear in the cable insulation and take place to puncture, the stranded conductor consumptive material that realizes the drawing gained is few, and the drawing process is difficult for appearing the broken string, can not influence production efficiency.
The invention is further described with reference to the accompanying drawings and specific embodiments.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.
FIG. 1 shows a prior art total diameter of 300mm2Cross-sectional view of the stranded conductor of (a);
FIG. 2 shows a prior art total diameter of 400mm2Cross-sectional view of the stranded conductor of (a);
fig. 3 is a left side view structural schematic diagram of a single-wire drawing die for a stranded conductor of a similar-compression special-shaped wire according to an embodiment of the present invention;
fig. 4 is a left side view structural schematic diagram of a single-wire drawing die of a similar-compression special-shaped wire stranded conductor provided in the embodiment of the present invention;
FIG. 5 shows an embodiment of the present invention with a total diameter of 300mm2Cross-sectional views of the conductors of (a);
FIG. 6 shows an embodiment of the present invention with a total diameter of 400mm2Cross-sectional views of the conductors of (a);
fig. 7 is a cross-sectional view of a single line with a special-shaped section according to an embodiment of the present invention;
fig. 8 is a cross-sectional view of a copper wire having a circular cross-section according to an embodiment of the present invention;
FIG. 9 is a cross-sectional view of a single line formed by a first draw according to an embodiment of the present invention;
FIG. 10 is a cross-sectional view of a single line formed by a second draw according to an embodiment of the present invention;
fig. 11 is a cross-sectional view of a single wire formed by a third drawing according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and the following detailed description.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "secured" are to be construed broadly and can, for example, be connected or detachably connected or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
As shown in the specific embodiments of fig. 3 to 11, the single-wire drawing die for the compacted special-shaped wire stranded conductor provided in this embodiment can be applied to a process of drawing a compacted special-shaped wire stranded conductor, so that the drawn stranded conductor has less material consumption, and the wire breakage does not easily occur in the drawing process, and the production efficiency is not affected.
Referring to fig. 3, the die for drawing the single stranded conductor wire of the pressed special-shaped wire comprises a die body 10, wherein the die body 10 is of a cylindrical structure, and a fan-shaped through hole is formed in the middle of the die body 10; the fan-shaped through hole comprises an inlet section 20, a compression section 30 and a sizing section 40; the intersection of the compression section 30 and the sizing section 40 forms an included angle of 30-31.5 degrees with the horizontal direction.
Copper line is circular cross section before getting into compression section 30, gets into compression section 30 under the effect of pulling force and compresses into the preliminary rudiment of dysmorphism with circular compression, because of tensile and compression in-process copper line and mould can produce the friction, spray lubricated liquid to copper line and compression zone in tensile, the copper line moves forward under the effect of pulling force, brings lubricated liquid into the compression zone and plays the lubrication action. The key that can satisfy foretell two effects is the compression angle, this compression angle be compression section 30 with the contained angle that juncture and horizontal direction of sizing section 40 constitute, the compression angle is too big, and compression holds the line district and can be short excessively, easy broken string, compression angle undersize, and compression holds the line district overlength, can increase the friction in copper line and compression district, is unfavorable for lubricating, and the mould can generate heat, can the broken string when sizing section 40 is crossed to the copper line, and the too big and undersize of compression angle can all break the line promptly to influence production.
In this embodiment, an included angle formed by the junction of the compression section 30 and the sizing section 40 and the horizontal direction is 30 ° to 31.5 °, so that a copper wire can be well prevented from being broken in the drawing process, and the production efficiency is improved.
In an embodiment, referring to fig. 3, the lower end surface of the sizing section 40 is an arc surface, the arc angle of the arc surface is 10 ° to 75 °, i.e., an angle α in fig. 4, and an angle α 1 in fig. 4 represents twice an included angle formed by the intersection of the inlet section 20 and the compression section 30 and the horizontal direction.
In an embodiment, referring to fig. 4, the radius of the lower end surface of the sizing section 40 is 3mm to 11mm, and the radius of the upper end surface of the sizing section 40 is 1mm to 9 mm.
The sizing section 40 is primarily a shaped area for the profiled section single line 60. The compression section 30 and the sizing section 40 are connected excessively, the round copper wire enters the sizing section 40 after the compression section 30 compresses the preliminary prototype of the special shape, and the sizing section 40 presses the copper wire into the required special-shaped wire under the action of tension.
When the total diameter of the cross section of the conductor to be drawn is 300mm2For the conductor shown in fig. 5, according to the difference in the number of layers of the special-shaped section element wire 60, the special-shaped section element wire 60 of each layer is manufactured by using a single drawing die, and the drawing dies of the different layers are mainly used for forming an included angle between the junction of the compression section 30 and the sizing section 40 and the horizontal direction, and for forming the diameters of the lower end surface and the upper end surface of the sizing section 40.
Referring to FIG. 5, for a total diameter of 300mm2For the conductor, the central layer is a circular section single line 50, four layers outside the central layer are all formed by special-shaped section single lines 60 obtained by drawing through a drawing die, and a first layer of special-shaped section single line 60, a second layer of special-shaped section single line 60, a third layer of special-shaped section single line 60 and a fourth layer of special-shaped section single line 60 are sequentially arranged in the direction from the central layer to the direction far away from the central layer, wherein the arc angle of the lower end face of a diameter fixing section 40 of the drawing die for drawing the first layer of special-shaped section single line 60 is 72 degrees, the radius of the upper end face of the diameter fixing section 40 is 1.28mm, and the radius of the lower end face of the diameter fixing section 40 is 3.3 mm; the arc angle of the lower end face of the sizing section 40 of the drawing die for drawing the second layer of the single line 60 with the special-shaped section is 32 degrees, the radius of the lower end face of the sizing section 40 is 3.3mm, and the radius of the lower end face of the sizing section 40 is 5.45 mm; the arc angle of the lower end face of the sizing section 40 of the drawing die for drawing the third layer of the special-shaped section single line 60 is 26 degrees, the radius of the lower end face of the sizing section 40 is 5.45mm, and the radius of the lower end face of the sizing section 40 is 7.6 mm;the arc angle of the lower end face of the sizing section 40 of the drawing die for drawing the fourth layer of the single line 60 with the special-shaped section is 20 degrees, the radius of the lower end face of the sizing section 40 is 7.6mm, and the radius of the lower end face of the sizing section 40 is 9.8 mm.
Referring to FIG. 6, for an overall diameter of 400mm2The distribution and total diameter of the conductors are 300mm2Like the conductors described above, will not be described in detail herein. Wherein, the arc angle of the lower end surface of the sizing section 40 of the drawing die for drawing the first layer of the special-shaped section single line 60 is 60 degrees, the radius of the upper end surface of the sizing section 40 is 1.28mm, and the radius of the lower end surface of the sizing section 40 is 3.8 mm; the arc angle of the lower end face of the sizing section 40 of the drawing die for drawing the second layer of the single line 60 with the special-shaped section is 30 degrees, the radius of the lower end face of the sizing section 40 is 3.8mm, and the radius of the lower end face of the sizing section 40 is 6.1 mm; the arc angle of the lower end face of the sizing section 40 of the drawing die for drawing the third layer of the special-shaped section single line 60 is 23 degrees, the radius of the lower end face of the sizing section 40 is 6.1mm, and the radius of the lower end face of the sizing section 40 is 8.7 mm; the arc angle of the lower end face of the sizing section 40 of the drawing die for drawing the fourth layer of the single line 60 with the special-shaped section is 15 degrees, the radius of the lower end face of the sizing section 40 is 8.7mm, and the radius of the lower end face of the sizing section 40 is 11 mm.
In an embodiment, two upper corners of the sizing section 40 close to the compressing section 30 are respectively a first rounded corner 41, and two lower corners of the sizing section 40 close to the compressing section 30 are respectively a second rounded corner 42. The first fillet 41 and the second fillet 42 are arranged to ensure that the single wire 60 with the special-shaped section can be fully lubricated in the drawing process, the appearance is smooth without burrs when the conductor is stranded, and the cable insulation cannot be punctured due to skin effect.
In the present embodiment, the radius of the first rounded corner 41 is 1.2mm to 1.8 mm.
Preferably, the radius of the first rounded corner 41 is 1.5 mm.
In the present embodiment, the radius of the second rounded corner 42 is 0.8mm to 1.2 mm.
Preferably, the radius of the second rounded corner 42 is 1 mm.
The single-wire drawing die for the tightly-pressed special-shaped wire stranded conductor is characterized in that a fan-shaped through hole is formed in the middle of the die body 10 and comprises an inlet section 20, a compression section 30 and a sizing section 40, an included angle formed by the junction of the compression section 30 and the sizing section 40 and the horizontal direction is 30-31.5 degrees, the copper wire can be well prevented from being broken in the drawing process, the production efficiency is improved, rounded corners are arranged at four end corners of the sizing section 40 close to the compression section 30, the phenomenon that burrs cannot be generated due to the smooth appearance of the stranded conductor is avoided, the cable insulation cannot be broken due to the skin effect, the few consumable materials of the drawn stranded conductor are achieved, the drawing process is not prone to breakage, and the production efficiency is not affected.
Referring to fig. 5 to 7, the conductor obtained by drawing the drawing die for the single wire of the compacted special-shaped stranded conductor further includes a round-section single wire 50 and a plurality of special-shaped section single wires 60, the special-shaped section single wires 60 are provided with at least 4 layers, and the plurality of special-shaped section single wires 60 respectively surround the outer end of the round-section single wire 50.
In order to enable the similar compact conductor to be twisted tightly, the shape of the cross section of the special-shaped cross section single line 60 is important, please refer to fig. 7, the radius of the lower end surface of the special-shaped cross section single line 60 is 3mm to 11mm, and the radius of the upper end surface of the special-shaped cross section single line 60 is 1mm to 9 mm. The lower end surface of the special-shaped section single line 60 is an arc surface, the arc angle of the arc surface is 10-75 degrees, namely, the angle α in fig. 7, specifically, the cross section of the special-shaped section single line is consistent with the cross section of the sizing section 40, and when the special-shaped section single line forms conductors with different total diameters, the corresponding parameters can be consistent with the sizing section 40 of the used drawing die.
In an embodiment, referring to fig. 7, two upper corners of the cross section of the special-shaped section single line 60 are respectively third rounded corners 61, and two lower corners of the cross section of the special-shaped section single line 60 are respectively fourth rounded corners 62. The third fillet 61 and the fourth fillet 62 are provided to function as: the conductor is smooth in appearance and free of burrs when being twisted, and the cable insulation is not broken down due to the skin effect.
In the present embodiment, the radius of the third rounded corner 61 is 1.2mm to 1.8 mm.
Preferably, the third rounded corner 61 has a radius of 1.5 mm.
In the present embodiment, the radius of the fourth rounded corner 62 is 0.8mm to 1.2 mm.
Preferably, the fourth rounded corner 62 has a radius of 1 mm.
The compacted special-shaped wire-like stranded conductor is a non-compacted conductor, has a structure and an appearance similar to those of a compacted conductor, and is characterized in that conductor single wires are formed by stranding special-shaped single wires (noncircular), as shown in fig. 5 and 6, the conductor single wires are compacted without compaction, no gaps exist between the single wires and between layers, the appearance is round and neat, the outer diameter of the conductor is small, and the appearance is round and neat. The conductor adopting the single line with the special-shaped section has no gap between the twisted layer and between the single line and the single line, the structure is very compact, and the appearance is smooth and round. After insulation, the cable is not easy to generate skin effect to damage the insulating layer of the cable. The outer diameter of the conductor twisted by the single wires with the special-shaped cross section is 13-14% smaller than that of the conductor twisted by the round single wires, so that the insulating material can be saved by 11-13% when insulation is performed, and the economic benefit and the influence on the environment can be reduced. Under the condition of conductor resistance meeting the national standard requirement, such as 300mm2The conductor resistance is less than or equal to 0.0601 omega/km and 400mm at the temperature of 20 DEG C2The conductor resistance can save copper materials by 1 to 2 percent under the condition that the conductor resistance is less than or equal to 0.0470 omega/km at the temperature of 20 ℃.
Specifically, referring to fig. 8 to 11, the conductor is processed as follows:
carrying out first drawing on a copper wire with a circular section through a similar-pressing special-shaped wire stranded conductor single wire drawing die, and compressing the copper wire into a single wire with a fan-shaped section;
drawing the single wire with the sector section for the second time through a similar-pressing special-shaped wire stranded conductor single wire drawing die;
and drawing the single wire drawn for the second time for the third time by a similar-pressing special-shaped wire stranded conductor single wire drawing die to form a special-shaped section single wire 60, and assembling the special-shaped section single wire 60 and a round section single wire 50 to form the conductor.
In which, fig. 8 to 11 show the process of forming the special-shaped section single wire 60 after the copper wire with the circular section is drawn by the special-shaped compacted twisted conductor single wire drawing die.
The conductor obtained by drawing the single-wire drawing die of the pressed special-shaped stranded conductor has less material consumption.
It should be noted that, as will be clear to those skilled in the art, the specific implementation process of the conductor may refer to the corresponding description in the embodiment of the single-wire drawing die for the pressed special-shaped stranded conductor, and for convenience and brevity of description, no further description is provided herein.
The technical content of the present invention is further described by the embodiments only, so that the reader can understand it more easily, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation according to the present invention is protected by the present invention. The protection scope of the present invention is subject to the claims.
Claims (10)
1. The single-wire drawing die for the compacted special-shaped wire stranded conductor is characterized by comprising a die body, wherein the die body is of a cylindrical structure, and a fan-shaped through hole is formed in the middle of the die body; the fan-shaped through hole comprises an inlet section, a compression section and a sizing section; the intersection of the compression section and the sizing section forms an included angle of 30-31.5 degrees with the horizontal direction.
2. The die as claimed in claim 1, wherein the lower end surface of the sizing section is an arc surface, and the arc angle of the arc surface is 10 ° to 75 °.
3. The die as claimed in claim 2, wherein the two upper corners of the sizing section adjacent to the compression section are respectively first rounded corners, and the two lower corners of the sizing section adjacent to the compression section are respectively second rounded corners.
4. The die as claimed in claim 3, wherein the radius of the first rounded corner is 1.2mm to 1.8 mm.
5. The die as claimed in claim 4, wherein the radius of the first rounded corner is 1.5 mm.
6. The die as claimed in claim 3, wherein the radius of the second rounded corner is 0.8mm to 1.2 mm.
7. The die as claimed in claim 6, wherein the radius of the second rounded corner is 1 mm.
8. The die as claimed in claim 1, wherein the radius of the lower end surface of the sizing section is 3mm to 11mm, and the radius of the upper end surface of the sizing section is 1mm to 9 mm.
9. A conductor obtained by drawing through the drawing die for the single stranded conductor similar to the compacted special-shaped wire according to any one of claims 1 to 7, wherein the conductor comprises a round-section single wire and a plurality of special-shaped-section single wires, the special-shaped-section single wires are provided with at least 4 layers, and the plurality of special-shaped-section single wires are respectively wound around the outer ends of the round-section single wires.
10. The conductor according to claim 9, wherein two upper corners of the cross section of the special-shaped section element line are respectively third rounded corners, and two lower corners of the cross section of the special-shaped section element line are respectively fourth rounded corners.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023289600.4U CN214152566U (en) | 2020-12-30 | 2020-12-30 | Class sticiss special-shaped line stranded conductor single line drawing mould and conductor |
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| CN202023289600.4U CN214152566U (en) | 2020-12-30 | 2020-12-30 | Class sticiss special-shaped line stranded conductor single line drawing mould and conductor |
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| CN214152566U true CN214152566U (en) | 2021-09-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114822996A (en) * | 2022-04-15 | 2022-07-29 | 江苏上上电缆集团有限公司 | Composite special-shaped stranded conductor manufacturing method and conductor |
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2020
- 2020-12-30 CN CN202023289600.4U patent/CN214152566U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114822996A (en) * | 2022-04-15 | 2022-07-29 | 江苏上上电缆集团有限公司 | Composite special-shaped stranded conductor manufacturing method and conductor |
| CN114822996B (en) * | 2022-04-15 | 2023-08-22 | 江苏上上电缆集团有限公司 | Manufacturing method of composite special-shaped stranded conductor and conductor |
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