CN214151125U - Optical fiber stripping, cleaning and cutting integrated machine - Google Patents
Optical fiber stripping, cleaning and cutting integrated machine Download PDFInfo
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- CN214151125U CN214151125U CN202120213258.5U CN202120213258U CN214151125U CN 214151125 U CN214151125 U CN 214151125U CN 202120213258 U CN202120213258 U CN 202120213258U CN 214151125 U CN214151125 U CN 214151125U
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- 239000013307 optical fiber Substances 0.000 title claims abstract description 120
- 238000005520 cutting process Methods 0.000 title claims abstract description 106
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
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- 238000007526 fusion splicing Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
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Abstract
The utility model discloses an optic fibre strips clean cutting all-in-one. The all-in-one machine comprises a first rotary table mechanism, a second rotary table mechanism, a clamping mechanism and a cutting mechanism, wherein the first rotary table mechanism, the second rotary table mechanism, the clamping mechanism and the cutting mechanism are connected with the bottom plate in a sliding mode. The first rotating disc mechanism and the second rotating disc mechanism are respectively provided with a stripping knife, a cleaning part and a clamping block and can respectively form stripping, cleaning and clamping stations of optical fibers. The all-in-one machine can rapidly switch different functions through rotation of the turntable, and workpiece composition is simplified. The utility model discloses a clamp piece, including the carousel, the stripping knife adopts the arc cutting edge, the clamp splice is located to correspond the middle part of carousel, through the rotation of carousel can quick adjustment arc cutting edge strip the position with the clamp splice presss from both sides the tight position of clamp optical fiber, can avoid the cutting edge of stripping knife to strip with the same position for a long time and the clamp splice presss from both sides tight optical fiber with the same position for a long time through this mode to accommodation process is convenient, consequently can reduce the wearing and tearing speed of stripping knife and clamp splice through the aforesaid setting, and the adjustment process is swift convenient.
Description
Technical Field
The utility model relates to an optical fiber processing technology field, in particular to optical fiber strips clean cutting all-in-one.
Background
The optical fibers produced in the industrial production have relatively fixed lengths, and in practical use, in order to form a continuous long-distance line, a plurality of segments of the optical fibers must be spliced end to end. Generally, the optical fiber fusion splicing generally includes the steps of stripping off the optical fiber, cutting the optical fiber, fusing the optical fiber and coating the heat shrinkable tube, wherein the stripped bare optical fiber needs to be cleaned before the optical fiber is fused or cut to ensure the fusion quality of the optical fiber.
The butt fusion of optic fibre is the comparatively loaded down with trivial details and higher operation of requirement of a step, and during complete manual operation, operating personnel generally need just can make the terminal surface of optic fibre butt fusion reach qualified standard through a large amount of training to whole work efficiency is lower, and the yield is difficult to guarantee. In order to realize industrial processing of optical fiber fusion, there are some pretreatment apparatuses for optical fiber fusion, which can continuously perform operations such as peeling off the outer jacket of an optical fiber, cleaning the surface of a bare optical fiber, and cutting the optical fiber before optical fiber fusion, thereby realizing industrial pretreatment of optical fiber fusion. However, the existing devices still have some problems, such as: the equipment is often complex in structure, more in workpieces, higher in overall production cost and inconvenient to maintain; the stripping knife for stripping the optical fiber, the clamping block for clamping the optical fiber, the cutter for cutting off the optical fiber and other workpieces are fixed in position, so that the processing parts of the stripping knife or the cutter for stripping the optical fiber or cutting the optical fiber are the same each time, the clamping block for clamping the optical fiber is fixed in position, the blade passivation speed and the clamping block abrasion speed are high, the processing parts have to be frequently replaced or adjusted, the replacement and adjustment processes are troublesome, the cost is increased, and meanwhile, the working efficiency is obviously reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome that the optical fiber fusion splicing pretreatment equipment work piece that exists among the prior art is more, the structure is complicated and broach and clamp splice damage speed is very fast, leads to influencing not enough of production efficiency and cost, provides a work piece less, clamp splice and the slow optic fibre of broach wearing and tearing speed strips clean cutting all-in-one to promote production efficiency, reduction in production cost.
In order to realize the purpose of the utility model, the utility model provides a following technical scheme:
an optical fiber stripping, cleaning and cutting integrated machine comprises a driving system, a control system, a clamping mechanism cutting mechanism and a bottom plate, wherein the control system controls the driving system, the clamping mechanism comprises a clamp used for clamping optical fibers, the cutting mechanism comprises a cutter used for cutting off the optical fibers, and the optical fiber stripping, cleaning and cutting integrated machine is characterized by further comprising a first rotary table mechanism and a second rotary table mechanism, the first rotary table mechanism comprises a first rotary table, the first rotary table is provided with a first stripping knife, a first cleaning part and a first clamping block, the second rotary table mechanism comprises a second rotary table, the second rotary table is provided with a second stripping knife, a second cleaning part and a second clamping block,
the driving system can respectively drive the first rotating disc mechanism and the second rotating disc mechanism to slide close to or away from the optical fiber, and one of the following functions is realized after the first rotating disc mechanism and the second rotating disc mechanism are close to each other each time: the driving system can respectively drive the first rotating disc and the second rotating disc to rotate, so that the first stripping knife and the second stripping knife form stripping stations for stripping the outer skins of the optical fibers; the driving system can respectively drive the first rotating disc and the second rotating disc to rotate, so that the first cleaning part and the second cleaning part form a cleaning station for cleaning the optical fiber stripped from the outer skin; the driving system can respectively drive the first rotating disc and the second rotating disc to rotate, so that the first clamping block and the second clamping block form a clamping station for clamping optical fibers,
the first peeling knife and the second peeling knife are both arc-shaped peeling knives, and arc-shaped cutting edges of the arc-shaped peeling knives are arranged by taking a rotating central shaft of the first turntable or the second turntable as an axis;
the first rotary table and the second rotary table are respectively arranged at two sides of the slide way of the clamping mechanism oppositely, the first clamping block and the second clamping block are arranged between the first rotary table and the second rotary table, the first clamping block is arranged at the middle part of the first rotary table, the second clamping block is arranged at the middle part of the second rotary table, the first peeling knife and the first cleaning part are circumferentially distributed along the first rotary table, the second peeling knife and the second cleaning part are circumferentially distributed along the second rotary table, and when the first cleaning part and the second cleaning part form a cleaning station, the first peeling knife and the second peeling knife are arranged in a staggered way,
the distance between the first cleaning part and the second cleaning part is larger than the distance between the first clamping block and the second clamping block; and the distance between the first peeling knife and the second peeling knife is larger than the distance between the first clamping block and the second clamping block.
The technical scheme provides an optical fiber stripping, cleaning and cutting integrated machine, wherein the integrated machine is inserted into an outer skin of an optical fiber through a first stripping knife and a second stripping knife, and a clamping mechanism slides to enable the outer skin of the optical fiber to be stripped by the stripping knives; the rotating disc rotates to enable the first cleaning part and the second cleaning part to be matched with each other to form a cleaning station, and the first cleaning part and the second cleaning part are matched with the clamping mechanism to effectively clean the optical fiber stripped of the outer skin; the first clamping block and the second clamping block are matched with each other to form a clamping station for clamping the optical fiber stripped from the outer skin, the clamping mechanism is far away from the clamping station to enable the optical fiber to be tensioned, and the cutting mechanism cuts off the tensioned optical fiber. Two stripping knives, two cleaning parts and two clamping blocks of the all-in-one machine are respectively integrated on the two turntables, and the conversion of optical fiber stripping, cleaning and clamping functions is realized through the rotation of the two turntables. Through the arrangement, the workpiece composition and the structure of the all-in-one machine can be greatly simplified, the structure is more compact, and meanwhile, the manufacturing cost of the all-in-one machine is reduced, and the post-maintenance is convenient. The control system controls the driving system to drive the mechanisms and the components to move so that the mechanisms and the components cooperate to perform corresponding functions, the specific arrangement mode of the control system and the driving system is common knowledge in the field of mechanical automation, and a person skilled in the art can specifically and correspondingly arrange the driving system and the control system by referring to the technical scheme and combining the common knowledge. The first stripping knife and the second stripping knife adopt arc-shaped stripping knives, and the cutting edges at all positions on the arc-shaped stripping knives can be used as cutting edges, and the cutting edges are cutting edges which are in contact with the optical fiber outer skins and play a role in stripping the optical fiber outer skins. After long-term use, the cutting edge of the peeling knife is passivated, and the rotating position of the rotary disc is simply and quickly adjusted, so that the cutting edge of the first peeling knife and/or the new position on the second peeling knife becomes the cutting edge, the adjustment is quickly and effectively completed, the peeling quality is guaranteed, the working efficiency is hardly influenced, meanwhile, all the cutting edges of the arc-shaped peeling knife are utilized to the maximum extent, and the use cost is reduced.
The first clamping block and the second clamping block are respectively positioned in the middle of the first rotating disc and the second rotating disc, wherein the middle is understood as the position of the rotation center of the first rotating disc and the second rotating disc. The first and second clamp blocks may be circular in shape and larger than the fiber size. Based on the above arrangement, by rotating the first rotating disc and the second rotating disc, the clamping position of the first clamping block and/or the second clamping block for clamping the optical fiber can be changed, namely the clamping position is adjustable, the adjustment is very convenient, and the production efficiency is not affected, so that the technical effect of prolonging the service life of the first clamping block and the second clamping block can be achieved by adjusting the rotating positions of the first rotating disc and the second rotating disc in the long-term use process. In combination with the foregoing, in the technical scheme, the cutting edge position where the peeling knife strips the outer skin of the optical fiber and the clamping position where the clamping block clamps the optical fiber can be changed rapidly by adjusting the rotating positions of the first rotating disc and the second rotating disc, so that the peeling knife and the clamping block can be adjusted in time, the wear speed of the peeling knife and the clamping block is reduced, the service life of the peeling knife and the clamping block is remarkably prolonged, the use cost is reduced, meanwhile, the adjustment process can be completed by depending on the rotation of the rotating discs, the production process is hardly affected, the production efficiency is not affected, and the conventional pretreatment equipment of parts needs to be adjusted or replaced frequently relatively.
The technical scheme further limits the position relation of the first stripping knife, the second stripping knife, the first cleaning part, the second cleaning part, the first clamping block and the second clamping block. Generally speaking, the shared space of the dead knife is less than the space occupied by the cleaning part, therefore, when the first dead knife and the second dead knife form the stripping station, if the first dead knife and the second dead knife are also in the same rotating position, this can lead to the dead knife or the cleaning part to extrude each other and cause the damage, in order to avoid the space interference, this technical scheme sets up when the first dead knife and the second dead knife form the cleaning station, the first dead knife and the second dead knife are in dislocation set between the first carousel and the second carousel, also mean simultaneously, the first dead knife with when the second dead knife forms the stripping station, the first dead knife and the second dead knife are in the first carousel and the second carousel both sides also dislocation set. Meanwhile, in order to avoid the formation of steric hindrance of the first clamping block and the second clamping block when a cleaning station or a stripping station is formed, the distance between the first cleaning part and the second cleaning part is further set to be larger than the distance between the first clamping block and the second clamping block; and the distance between the first peeling knife and the second peeling knife is larger than the distance between the first clamping block and the second clamping block.
It should be noted that, for convenience of description, the terms "first", "second" or the like used in this application are intended to distinguish mechanisms, components and the like in different parts or states, and do not necessarily mean that the mechanisms, components and the like are different in structure, for example, the first peeling knife and the second peeling knife are different in the connected position, and in actual arrangement, the first peeling knife and the second peeling knife may be the same in structure or type.
As the utility model discloses a preferred technical scheme, actuating system includes servo motor, control system includes sensor and singlechip, sensor and singlechip communication are connected, the sensor includes photoelectric sensor and force sensor, photoelectric sensor is used for detecting first carousel mechanism, second carousel mechanism, fixture and cutting mechanism's position, force sensor is used for detecting the pulling force that optic fibre received. This technical scheme provides a drive arrangement of actuating system and setting of controller, actuating system adopts servo motor as drive arrangement, servo motor can export power linearly, makes the slip process of each mechanism more smooth, especially when peeling the optic fibre crust, can promote to peel the quality, in addition when clean bare fiber of cleaning department, also can clean more cleanly and even. This technical scheme adopts the singlechip as machine controller to the cooperation adopts photoelectric sensor in order to control the slip direction and the stroke of each mechanism, the cost of singlechip and sensor is lower, the special adaptation such structure of all-in-one and action comparatively simple equipment, tension sensor can detect the pulling force that bare fiber received when cutting off bare fiber to cooperate singlechip control cutter to cut off bare fiber under fixed pulling force, through this setting, we can press from both sides tight bare fiber through anchor clamps and stripping station, and cut bare fiber under fixed pulling force, the benefit of setting like this can promote the terminal surface quality of cutting bare fiber.
As the utility model discloses an optimized technical scheme, first clean portion with the clean portion middle part of second all is equipped with the pivot, actuating system can drive the pivot is rotatory and then drives first clean portion with the clean portion of second is rotatory along the pivot. Through setting up the pivot, can make the cleaning performance of first cleaning portion with the second cleaning portion is better.
As the utility model discloses an optimal technical scheme, actuating system can drive cutting mechanism slides and is close to the cutting off station or slides and keep away from that are used for cutting off optic fibre cutting off the station, actuating system can drive fixture slides to stripping the station, pressing from both sides tight station, clean station or cutting off the station.
As the utility model discloses an optimized technical scheme, first carousel seat of first carousel mechanism the second carousel seat of second carousel mechanism fixture's anchor clamps seat and all be equipped with the rack on cutting mechanism's the cutter seat, actuating system can make respectively through corresponding the drive wheel with correspond the rack drive first carousel mechanism, second carousel mechanism, fixture and cutting mechanism are along locating corresponding slide rail on the bottom plate slides. This technical scheme provides a driving system drive first carousel mechanism, second carousel mechanism, fixture and the gliding transmission mode of cutting mechanism, this transmission mode structure is comparatively simple, easily production and maintenance to occupy less space.
As the utility model discloses a preferred technical scheme, first clean portion with the clean portion of second is clean sponge, the cutter is the disc blade. The first cleaning part and the second cleaning part are cleaning sponges, and can absorb alcohol to enhance the cleaning effect during cleaning. The cutter is a disc blade, the smooth machined end face can be obtained by cutting the optical fiber through the rotation of the disc blade, and meanwhile, the disc blade does not have a fixed cutting position, so that the cutter is more durable and can improve the production efficiency.
The application provides an optic fibre strips clean cutting all-in-one, it possesses following beneficial effect at least:
1) through the coordinated movement of the mechanisms, the all-in-one machine can independently complete the operations of stripping the outer skin of the optical fiber, cleaning the bare fiber and cutting the bare fiber, and compared with manual operation, the all-in-one machine has higher efficiency and more stable quality of finished products;
2) the all-in-one machine is provided with the first turntable mechanism and the second turntable mechanism, so that corresponding workpieces for stripping optical fibers and cleaning are gathered together, and function switching is completed through rotation of the first turntable and the second turntable, and through the arrangement, the all-in-one machine is simpler and more compact in structure, less in workpiece quantity, low in manufacturing cost and convenient to maintain;
3) the peeling knife is an arc-shaped peeling knife, when the blade is passivated, the rotating positions of the first rotating disc and the second rotating disc are simply adjusted, the position of the edge which is not passivated on the peeling knife can be used as a cutting edge to replace a passivated cutting edge, the peeling knife can be quickly adjusted without influencing the production efficiency, and meanwhile, the cutting edge can be adjusted in advance before being passivated to eliminate the adverse effect of metal fatigue on accelerating the passivation of the cutting edge, so that the service life of the peeling knife can be obviously prolonged by adjusting the position of the peeling knife in advance;
4) the clamp splice is located the carousel middle part, through the adjustment the rotational position of carousel can swiftly be adjusted the position that the clamp splice presss from both sides tight optic fibre can be through constantly adjusting in process of production the position that the clamp splice pressed from both sides tight optic fibre can effectively reduce the wearing and tearing speed of clamp splice to promote the life of clamp splice, simultaneously, this kind of regulative mode is comparatively swift, hardly influences production efficiency.
Description of the drawings:
FIG. 1 is a schematic perspective view of the integrated machine;
fig. 2 is a schematic perspective view of the first turntable mechanism and the second turntable mechanism;
fig. 3 is a schematic perspective view of the first turntable mechanism;
FIG. 4 is a schematic perspective view of the cutting mechanism;
FIG. 5 is a first operation diagram of the all-in-one machine in step S1;
FIG. 6 is a second detailed operation diagram of the all-in-one machine at step S1 in a top view;
FIG. 7 is an enlarged view taken at A in FIG. 6;
fig. 8 is a third view of the detailed operation of the all-in-one machine in step S1 from the top view;
FIG. 9 is a first operation diagram of the all-in-one machine in step S2;
FIG. 10 is a second view of the sub-division operation of the all-in-one machine at step S2;
FIG. 11 is an enlarged view at B of FIG. 10;
fig. 12 is a third view of the detailed operation of the all-in-one machine at step S2 in a top view;
FIG. 13 is a first operation diagram of the combo in step S3 in a top view;
fig. 14 is a second view of the division operation of the multifunction device in step S3 in a plan view.
The labels in the figure are: 1-a first turntable mechanism, 11-a first turntable, 12-a first stripping tool, 13-a first cleaning part, 14-a first turntable seat, 15-a first clamping block, 2-a second turntable mechanism, 21-a second turntable, 22-a second stripping tool, 23-a second cleaning part, 24-a second turntable seat, 25-a second clamping block, 3-a clamping mechanism, 31-a clamp, 32-a clamp seat, 4-a cutting mechanism, 41-a cutter, 42-a cutter seat, 5-a bottom plate, 6-an optical fiber, 7-a transmission wheel and 8-a clamp seat sliding rail.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments. However, it should not be understood that the scope of the above-mentioned subject matter is limited to the following embodiments, and all the technologies realized based on the present invention are within the scope of the present invention.
Example 1
As shown in fig. 1, the embodiment provides an optical fiber stripping, cleaning and cutting all-in-one machine, the all-in-one machine is provided with the bottom plate 5, and the all-in-one machine further comprises a driving system, a control system, a first rotating disc mechanism 1, a second rotating disc mechanism 2, a clamping mechanism 3 and a cutting mechanism 4, which are installed on the bottom plate 5. The clamping mechanism 3 is provided with a clamp 31 for clamping the optical fiber 6 and a clamp holder 32. The control system controls the driving system to drive other mechanisms to move.
As shown in fig. 2 and 3, the first turntable mechanism 1 includes a first turntable 11, a first peeling blade 12, a first cleaning portion 13, a first turntable base 14, and a first clamp 15. The first turntable 11 is provided with the first peeling knife 12, a first cleaning portion 13, and a first clamp 15. The first cleaning part 13 is a cleaning sponge, and can absorb a small amount of alcohol for use. The first clamping block 15 is disposed at a rotation center of the first turntable base 14. The first rotary table 11 rotates around the center of the rotary table under the driving of the driving system. The first rotary table 11 is arranged on the first rotary table seat 14, a rack is arranged on the first rotary table seat 14, and a sliding rail is arranged on the bottom plate 5 in a matching mode. The corresponding transmission wheel 7 of the driving system is in transmission connection with the rack of the first turntable seat 14. The driving system drives the first turntable mechanism 1 to slide on the bottom plate 5 along the corresponding slide rail.
As shown in fig. 2, the second turntable mechanism 2 includes a second turntable 21, a second peeling blade 22, a second cleaning portion 23, a second turntable base 24, and a second clamp block 25. The second turntable 21 is provided with the second peeling blade 22, a second cleaning portion 23, and a second clamp 25. The second cleaning part 23 is a cleaning sponge, and can absorb a small amount of alcohol for use. The second clamping block 25 is arranged at the rotation center position of the second turntable base 24. The second rotary table 21 rotates around the center of the rotary table under the driving of the driving system. The second turntable 21 is arranged on the second turntable seat 24, a rack is arranged on the second turntable seat 24, and a sliding rail is arranged on the bottom plate 5 in a matching manner. The corresponding transmission wheel 7 of the driving system is in transmission connection with the rack of the second turntable seat 24. The driving system drives the second turntable mechanism 2 to slide on the bottom plate 5 along the corresponding slide rail.
In this embodiment, the first rotary table 11 and the second rotary table 21 are respectively disposed on two sides of the slide path of the clamping mechanism 3 and are opposite to each other. The slide rail route of the clamping mechanism 3 refers to a slide rail route corresponding to the clamping mechanism 3. When the first rotary table 11 and the second rotary table 21 are close to each other, because the volumes of the first cleaning portion 13 and the second cleaning portion 23 are larger than those of the first peeling knife 12 and the second peeling knife 22, in order to avoid generating spatial interference, the first peeling knife 12 and the first cleaning portion 13 are circumferentially distributed along the first rotary table 11, and the second peeling knife 22 and the second cleaning portion 23 are circumferentially distributed along the second rotary table 21. In addition, in order to prevent the first cleaning portion 13 and the second cleaning portion 23 from being pressed against each other when the first peeling blade 12 and the second peeling blade 22 form the peeling station, the first peeling blade 12 and the second peeling blade 22 are disposed in a staggered manner when the first cleaning portion 13 and the second cleaning portion 23 are further provided to form the cleaning station. The first peeling knife 12 and the second peeling knife 22 are both arc-shaped peeling knives, and arc-shaped cutting edges of the arc-shaped peeling knives are arranged by taking a rotating central shaft of the first rotating disc 11 or the second rotating disc 21 as an axis. When the stripping knife is used for a long time, if the stripping knife uses a fixed blade position as a cutting blade to cut the optical fiber 6, the cutting blade can be passivated quickly, and in order to solve the problem, the blade position of the stripping knife which is not passivated can be used as a new cutting position by adjusting the position of the stripping knife.
Through the arrangement of this embodiment, if the cutting edge of the first peeling knife 12 or the second peeling knife 22 is blunted, the rotation position of the first turntable 11 or the second turntable 21 can be directly adjusted, so that the new position of the first peeling knife 12 or the second peeling knife 22 is used as the cutting edge. The process only needs to simply adjust the rotation angle of the first rotating disc 11 or the second rotating disc 21, so that the adjustment of the peeling knife can be quickly completed without influencing the production efficiency. Based on the above arrangement, after a certain number of times of cutting, the first rotary disc 11 or the second rotary disc 21 can be directly set to automatically adjust the cutting position of the first peeling knife 12 or the second peeling knife 22, so that the situation that metal fatigue occurs to the peeling knife and the abrasion of a blade is accelerated due to continuous operation can be avoided, the service life of the peeling knife can be obviously prolonged, the production efficiency is further improved, and particularly, the continuous operation is realized for the integrated machine.
In this embodiment, the method for reducing the wear rate of the first clamping block 15 and the second clamping block 25 is the same as the method for reducing the blade wear of the first peeling knife 12 or the second peeling knife 22, and the description thereof is omitted here.
As shown in fig. 1, the clamping mechanism 3 includes a clamp 31 and a clamp seat 32 for clamping the optical fiber, the clamp seat 32 is provided with a rack, and the bottom plate 5 is matched with a clamp seat slide rail 8. The corresponding transmission wheel 7 of the driving system is in transmission connection with the rack of the clamp seat 32. The driving system drives the clamping mechanism 3 to slide on the bottom plate 5 along the clamp seat slide rail 8, namely, the optical fiber 6 is driven to move along the axial direction of the optical fiber.
As shown in fig. 1 and 4, the cutting mechanism 4 includes a cutter 41 and a cutter holder 42, the cutter 41 is a disk blade, and the driving system drives the cutter 41 to rotate to cut the optical fiber 6. The cutter seat 42 is provided with a rack, and the bottom of the cutter seat is provided with a slide rail on the bottom plate 5. The corresponding transmission wheel 7 of the driving system is in transmission connection with the rack of the cutter seat 42. The driving system drives the cutter mechanism 4 to slide on the bottom plate 5 along the corresponding slide rail so as to control the cutter 41 to cut the optical fiber 6 at the cutting station or to be far away from the cutting station.
In fig. 1-4, some structures such as the rack and the corresponding slide rail disposed on the first turntable mechanism 1, the second turntable mechanism 2, etc. are conventional structures and inconvenient in view angle representation, and therefore are not shown in the drawings, but do not affect the implementation of the technical solution described in the embodiment by those skilled in the art.
The unified machine is further limited in this embodiment in order to match the respective mechanisms to complete the pre-fusion processing operation of the optical fiber 6. The first rotary table mechanism 1 and the second rotary table mechanism 2 are respectively arranged at two sides of the optical fiber 6, and the first rotary table mechanism 1 and the second rotary table mechanism 2 slide along the radial direction of the optical fiber 6. The first turntable mechanism 1 and the second turntable mechanism 2 are close to each other, and the driving system can respectively drive the first turntable 11 and the second turntable 21 to rotate, so that the first stripping knife 12 and the second stripping knife 22 form a stripping station for stripping the outer skin of the optical fiber 6; or, the first turntable mechanism 1 and the second turntable mechanism 2 are close to a cleaning station which can enable the first cleaning part 13 and the second cleaning part 23 to form an optical fiber 6 for cleaning the peeled optical fiber; alternatively, the first and second turntable mechanisms 1 and 2 are close to each other so that the first and second clamping blocks 15 and 25 form a clamping station for clamping the optical fiber 6. When the first rotary table 11 and the second rotary table 21 rotate to enable the first rotary table mechanism 1 and the second rotary table mechanism 2 to approach, the matched workpieces form the stripping station, the cleaning station or the clamping station. That is, the first rotary table 11 and the second rotary table 21 rotate to different rotation positions, so that the first rotary table mechanism 1 and the second rotary table mechanism 2 realize different functions. The cutting mechanism 4 is arranged on one radial side of the optical fiber 6, and the cutting mechanism 4 corresponds to a cutting station. The drive system can drive the cutting mechanism 4 to slide close to or away from a cutting station for cutting the optical fiber 6. When the cutting mechanism 4 slides to be close to the cutting station, the driving mechanism drives the cutter 41 to cut off the optical fiber 6. The clamp 31 of the clamping mechanism 3 clamps one end of the optical fiber 6 and sets the clamping mechanism 3 to move along the axial direction of the optical fiber 6. The driving system can drive the clamping mechanism 3 to slide to a stripping station, a cleaning station or a cutting station.
In this embodiment, the driving system includes a motor and a plurality of conventional driving members, and the control system is a single chip microcomputer and a plurality of sensors. The motor adopts a servo motor, the output of the servo motor is stable, the uniform motion of each mechanism can be ensured, and the pretreatment quality of the optical fiber 6 is further improved. The sensor comprises a photoelectric sensor, the photoelectric sensor detects the position of each mechanism, the single chip microcomputer controls the movement of each mechanism of the all-in-one machine through signals of the photoelectric sensor, the cost is low, and the all-in-one machine is suitable for the all-in-one machine. The control system controls the driving system, so that the mechanisms can be controlled to perform corresponding actions at corresponding positions, and finally stripping, cleaning and cutting operations of the optical fiber 6 are finished. The coupling operation mode of the photoelectric sensor, the single chip microcomputer and the motor is a conventional means in the technical field, and a person skilled in the art can specifically set the photoelectric sensor according to the prior art, which is not specifically described herein.
The embodiment also provides a use method of the all-in-one machine, namely a stripping, cleaning and cutting method of the optical fiber 6 is provided, and by applying the all-in-one machine, the optical fiber 6 is firstly placed in the clamp 31 to be clamped, and then the method comprises the following steps:
s1 stripping: as shown in fig. 5, the gripping mechanism 3 grips the optical fiber 6 and slides to the stripping station; as shown in fig. 6 and 7, the first turntable mechanism 1 and the second turntable mechanism 2 slide close to each other to form a stripping station by the first stripping knife 12 and the second stripping knife 22 and clamp the optical fiber 6; then, as shown in fig. 8, the gripping mechanism 3 is moved away from the stripping station in the axial direction of the optical fiber 6 to cause the first stripping blade 12 and the second stripping blade 22 to strip the outer sheath of the optical fiber 6;
s2 cleaning: as shown in fig. 9, the first turntable mechanism 1 and the second turntable mechanism 2 slide apart in the radial direction, and the clamping mechanism 3 slides to the cleaning station; as shown in fig. 10 and 11, the first rotary table 11 and the second rotary table 21 rotate and the first rotary table mechanism 1 and the second rotary table mechanism 2 slide close to form the first cleaning portion 13 and the second cleaning portion 23 into a cleaning station and clamp the optical fiber 6 from which the outer shell has been stripped; as shown in fig. 12, the gripping mechanism 3 slides away from the optical fiber 6 in the axial direction to complete the cleaning of the stripped optical fiber 6 by the first cleaning part 13 and the second cleaning part 23;
s3 cutting: as shown in fig. 13, the first rotary table mechanism 1 and the second rotary table mechanism 2 slide apart to two sides, and the clamping mechanism 3 slides axially along the optical fiber 6 to the clamping station; as shown in fig. 14, the first rotary table 11 and the second rotary table 21 rotate and the first rotary table mechanism 1 and the second rotary table mechanism 2 slide close to each other to form a clamping station by the first clamping block 15 and the second clamping block 25 and clamp the stripped and cleaned optical fiber 6, and then the clamping mechanism 3 slides axially along the optical fiber 6 away from the clamping station to pull the stripped optical fiber 6, and the cutting mechanism 4 cuts the optical fiber 6 at the cutting station to obtain a finished product.
The embodiment provides an optical fiber stripping, cleaning and cutting all-in-one machine and a method for performing optical fiber pretreatment by using the optical fiber stripping, cleaning and cutting all-in-one machine. The all-in-one machine completes the stripping, cleaning and cutting work of the optical fiber 6 through the motion coordination of the control system, the driving system, the first rotating disc mechanism 1, the second rotating disc mechanism 2, the clamping mechanism 3, the cutting mechanism 4 and other systems and mechanisms. The utility model discloses an all-in-one machine, including the all-in-one machine, the stripping tool of all-in-one machine, cleaning portion and clamp splice are integrated on two carousels correspondingly to realize the conversion of optic fibre strip, optic fibre cleanness and optic fibre clamping function through the rotation of two carousels, consequently, this embodiment all-in-one machine total work piece is less, and low and the later maintenance of being convenient for of manufacturing cost.
Example 2
On the basis of embodiment 1, this embodiment also provides an optical fiber stripping, cleaning and cutting all-in-one machine.
Compared with the all-in-one machine in embodiment 1, the all-in-one machine in the embodiment is different in that: the sensors of the control system further comprise a tension sensor. The tension sensor detects the tension to which the optical fiber 6 is subjected. On the basis of the tension sensor, in the step S3 cutting: the first clamping block 15 and the second clamping block 25 form a clamping station and clamp the optical fiber 6, then the clamping mechanism 3 slides away from the clamping station, the optical fiber 6 is gradually tensioned, meanwhile, the tension sensor detects the tension applied to the optical fiber 6, and the clamping mechanism 3 slides away from the clamping station until the tension detected by the tension sensor reaches a preset tension threshold value. According to the optic fibre 6 of different types or size, can correspond and set up different predetermined pulling force threshold values to match different optic fibre 6 and receive different pulling forces when the cutting, further promote the incision section quality of different optic fibre 6.
The other parts of the all-in-one machine and the using method thereof are the same as those of the embodiment 1.
Example 3
On the basis of embodiment 1, this embodiment also provides an optical fiber stripping, cleaning and cutting all-in-one machine.
Compared with the all-in-one machine in embodiment 1, the all-in-one machine in the embodiment is different in that: first clean portion 13 with the clean portion 23 middle part of second all is equipped with the pivot, actuating system can drive the pivot is rotatory and then drives first clean portion 13 with the clean portion 23 of second is rotatory along the pivot.
In step S2 cleaning: when the first cleaning part 13 and the second cleaning part 23 clean the optical fiber 6 stripped of the outer skin, the driving device drives the rotating shaft to rotate, and the first cleaning part 13 and the second cleaning part 23 clean the optical fiber 6 in a rotating manner along the rotating shaft. This approach may improve the cleaning effect of the stripped optical fiber 6, but is relatively complicated in structure. The other parts of the all-in-one machine and the using method thereof are the same as those of the embodiment 1.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. An optical fiber stripping, cleaning and cutting integrated machine comprises a driving system, a control system, a clamping mechanism (3), a cutting mechanism (4) and a bottom plate (5), wherein the control system controls the driving system, the clamping mechanism (3) comprises a clamp (31) used for clamping an optical fiber (6), the cutting mechanism (4) comprises a cutter (41) used for cutting off the optical fiber (6), the optical fiber stripping, cleaning and cutting integrated machine is characterized by further comprising a first rotary table mechanism (1) and a second rotary table mechanism (2), the first rotary table mechanism (1) comprises a first rotary table (11), the first rotary table (11) is provided with a first stripping knife (12), a first cleaning part (13) and a first clamping block (15), the second rotary table mechanism (2) comprises a second rotary table (21), the second rotary table (21) is provided with a second stripping knife (22), a second cleaning part (23) and a second clamping block (25),
the driving system can respectively drive the first rotary table mechanism (1) and the second rotary table mechanism (2) to slide close to or far away from the optical fiber (6), the first rotary table mechanism (1) and the second rotary table mechanism (2) are close to the optical fiber (6), and the driving system can respectively drive the first rotary table (11) and the second rotary table (21) to rotate, so that the first stripping knife (12) and the second stripping knife (22) form a stripping station for stripping the outer skin of the optical fiber (6); the driving system can respectively drive the first rotating disc (11) and the second rotating disc (21) to rotate, so that the first cleaning part (13) and the second cleaning part (23) form a cleaning station for cleaning the optical fiber (6); the driving system can respectively drive the first rotating disc (11) and the second rotating disc (21) to rotate, so that the first clamping block (15) and the second clamping block (25) form a clamping station for clamping the optical fiber (6),
the first peeling knife (12) and the second peeling knife (22) are both arc-shaped peeling knives, and arc-shaped cutting edges of the arc-shaped peeling knives are arranged by taking a rotating central shaft of the first turntable (11) or the second turntable (21) as an axis;
the first rotary table (11) and the second rotary table (21) are respectively located on two sides of a slide way of the clamping mechanism (3) and are oppositely arranged, the first clamping block (15) and the second clamping block (25) are arranged between the first rotary table (11) and the second rotary table (21), the first clamping block (15) is arranged in the middle of the first rotary table (11), the second clamping block (25) is arranged in the middle of the second rotary table (21), the first peeling knife (12) and the first cleaning part (13) are circumferentially distributed along the first rotary table (11), the second peeling knife (22) and the second cleaning part (23) are circumferentially distributed along the second rotary table (21), and when the first cleaning part (13) and the second cleaning part (23) form a cleaning station, the first peeling knife (12) and the second peeling knife (22) are arranged in a staggered mode,
the distance between the first cleaning part (13) and the second cleaning part (23) is larger than the distance between the first clamping block (15) and the second clamping block (25); and the distance between the first peeling knife (12) and the second peeling knife (22) is larger than the distance between the first clamping block (15) and the second clamping block (25).
2. The integrated optical fiber stripping, cleaning and cutting machine as claimed in claim 1, wherein the driving system comprises a servo motor, the control system comprises a sensor and a single chip microcomputer, the sensor is in communication connection with the single chip microcomputer, the sensor comprises a photoelectric sensor and a tension sensor, the photoelectric sensor is used for detecting the positions of the first rotating disc mechanism (1), the second rotating disc mechanism (2), the clamping mechanism (3) and the cutting mechanism (4), and the tension sensor is used for detecting the tension applied to the optical fiber (6).
3. The optical fiber stripping, cleaning and cutting all-in-one machine as claimed in claim 1, wherein rotating shafts are arranged in the middle of the first cleaning portion (13) and the second cleaning portion (23), and the driving system can drive the rotating shafts to rotate so as to drive the first cleaning portion (13) and the second cleaning portion (23) to rotate along the rotating shafts.
4. The integrated optical fiber stripping, cleaning and cutting machine according to claim 1, wherein the driving system can drive the cutting mechanism (4) to slide close to a cutting station for cutting the optical fiber (6) or slide away from the cutting station, and the driving system can drive the clamping mechanism (3) to slide to a stripping station, a clamping station, a cleaning station or a cutting station.
5. The optical fiber stripping, cleaning and cutting all-in-one machine according to any one of claims 1 to 4, wherein racks (9) are respectively arranged on the first turntable seat (14) of the first turntable mechanism (1), the second turntable seat (24) of the second turntable mechanism (2), the fixture seat (32) of the clamping mechanism (3) and the cutter seat (42) of the cutting mechanism (4), and the driving system can respectively enable the first turntable mechanism (1), the second turntable mechanism (2), the clamping mechanism (3) and the cutting mechanism (4) to slide along corresponding slide rails arranged on the base plate (5) through transmission of corresponding transmission wheels (7) and corresponding racks (9).
6. The optical fiber stripping, cleaning and cutting all-in-one machine as claimed in any one of claims 1 to 4, wherein the first cleaning part (13) and the second cleaning part (23) are both cleaning sponges, and the cutter (41) is a disc blade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120213258.5U CN214151125U (en) | 2021-01-26 | 2021-01-26 | Optical fiber stripping, cleaning and cutting integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120213258.5U CN214151125U (en) | 2021-01-26 | 2021-01-26 | Optical fiber stripping, cleaning and cutting integrated machine |
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| Publication Number | Publication Date |
|---|---|
| CN214151125U true CN214151125U (en) | 2021-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120213258.5U Withdrawn - After Issue CN214151125U (en) | 2021-01-26 | 2021-01-26 | Optical fiber stripping, cleaning and cutting integrated machine |
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| Country | Link |
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| CN (1) | CN214151125U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112731591A (en) * | 2021-01-26 | 2021-04-30 | 四川灼识科技股份有限公司 | Optical fiber stripping, cleaning and cutting integrated machine and optical fiber stripping, cleaning and cutting method |
| CN114217382A (en) * | 2021-12-13 | 2022-03-22 | 武汉凌云光电科技有限责任公司 | Jig for optical fiber rotation and optical fiber fixing method |
-
2021
- 2021-01-26 CN CN202120213258.5U patent/CN214151125U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112731591A (en) * | 2021-01-26 | 2021-04-30 | 四川灼识科技股份有限公司 | Optical fiber stripping, cleaning and cutting integrated machine and optical fiber stripping, cleaning and cutting method |
| CN112731591B (en) * | 2021-01-26 | 2024-05-07 | 四川灼识科技股份有限公司 | Optical fiber stripping, cleaning and cutting integrated machine and optical fiber stripping, cleaning and cutting method |
| CN114217382A (en) * | 2021-12-13 | 2022-03-22 | 武汉凌云光电科技有限责任公司 | Jig for optical fiber rotation and optical fiber fixing method |
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