CN214113109U

CN214113109U - Bale breaker

Info

Publication number: CN214113109U
Application number: CN202022262855.5U
Authority: CN
Inventors: 蔡林刚; 宋宁; 张志红; 张兆林
Original assignee: Handan Dingzheng Heavy Machinery Co ltd
Current assignee: Handan Dingzheng Heavy Machinery Co ltd
Priority date: 2020-10-13
Filing date: 2020-10-13
Publication date: 2021-09-03
Anticipated expiration: 2030-10-13

Abstract

The utility model discloses a bale breaker for raw materials material loading. The bale breaker is positioned above the storage bin and comprises a steel support, a material beating mechanism, a dust removal mechanism and a bale breaker knife, wherein the steel support supports the material beating mechanism, the dust removal mechanism and the storage bin; the unpacking knife is positioned at a feed inlet on the upper part of the stock bin, the dedusting mechanism is positioned at the top of the feed inlet of the stock bin, and the material beating mechanisms are uniformly arranged at the upper opening of the dedusting mechanism. A material beating plate hinged support and an air cylinder hinged support of the material beating mechanism are welded and fixed on the steel support and are hinged with a material beating plate and an air cylinder respectively, and the air cylinder is hinged with the material beating plate. The lower part of the dust removing mechanism is provided with a dust removing suction port communicated with the interlayer cavity, and the interlayer cavity is communicated with the dust remover through the dust removing port. The reinforcing plate and the square steel play a reinforcing role in the unpacking knife. The bale breaker solves the problems of deformation and breakage of the bale breaker, raised dust during blanking, unclean blanking and the like.

Description

Bale breaker

Technical Field

The utility model discloses be applied to the machine-building field, concretely relates to dismantles bale breaker of ton package material bag.

Background

Bulk materials are mostly transported by ton package, and although the ton package increases the packaging cost, the advantages of the ton package are multifaceted, firstly, the bulk materials can be prevented from being lost during transportation, the environment is protected, secondly, the bulk materials are convenient to load and unload, and only universal cranes and travelling cranes are used, and thirdly, the bulk materials can be prevented from being lost during transportation. However, the raw materials packaged by ton bags are difficult to feed, cannot be directly poured into the storage bin, and need to enter the storage bin after being unpacked by the unpacking machine.

In the process of disassembling the ton bag by the bale breaker, the bulk material blanking can cause dust raising, which not only pollutes the workshop environment, but also influences the health of operators. When the ton bag is hung into the bale breaker by a travelling crane and is disassembled, the bag can rock in the bale breaker due to inertia, so that the bale breaker bears large impact and is easy to deform or break. For part of loose materials which are easy to damp and harden, when the loose materials are unpacked, the materials adhered to the inner surface of the material package are difficult to discharge, the discharged materials are not clean, and in general, the materials need to be manually cleaned by operators or directly discarded, so that the manual or material waste is caused, and the production cost is increased.

Disclosure of Invention

The utility model provides a technical problem be: the utility model provides a bale breaker increases at bale breaking blanking mouth and claps material mechanism and dust removal mechanism for the blanking is smooth and easy, and no raise dust adopts enhancement mode bale breaking sword, increases life.

The utility model adopts the technical proposal that: the bale breaker is positioned above the storage bin and comprises a steel support, a material beating mechanism, a dust removal mechanism and a bale breaker knife, and the steel support supports the material beating mechanism, the dust removal mechanism and the storage bin; the unpacking knife is positioned at the feeding port on the upper part of the storage bin, the dedusting mechanism is positioned at the top of the feeding port of the storage bin, and the material beating mechanism is positioned at the upper opening of the dedusting mechanism and is uniformly arranged.

Further, clap the material mechanism and include clapping flitch, cylinder, clap flitch hinged-support and cylinder hinged-support welded fastening on the steel support, respectively with clapping flitch and cylinder hinged joint, the cylinder with clap flitch hinged joint.

Furthermore, the dust removal mechanism comprises a dust removal suction port, an interlayer cavity and a dust removal port, the dust removal suction port is positioned at the lower part of the dust removal mechanism and is communicated with the interlayer cavity, the interlayer cavity is communicated with the dust removal port, and the dust removal port is communicated with the dust remover through a dust removal pipeline.

Further, the bale breaking sword is sharp toper by 3-6 cutting edges of equipartition welded and reinforcing plate welding, most advanced welding saw blade steel band piece, the reinforcing plate is located bale breaking sword's upper portion, and is in the same place with the cutting edge welding, plays the additional strengthening, the cutting edge is formed by steel sheet and square steel welding, and the cutting part welding saw blade steel band, the square steel welding is in the side of steel sheet, plays the additional strengthening equally. The square steel can also be replaced by angle steel, channel steel, I-steel or other section steel, and the effect of reinforcing the steel plate can be achieved. The optimum number of the cutting edges is four.

The utility model discloses the beneficial effect who gains is: this bale breaker has solved the deformation and the rupture problem of bale breaker through the enhancement to the bale breaker, adopts dust removal mechanism to solve raise dust environmental pollution problem, through clapping the patting of material mechanism to ton package, has solved the unclean problem of material adhesion blanking. The automatic blanking machine has the advantages of realizing small maintenance, clean environment and clean blanking, reducing labor intensity, saving production cost and improving labor efficiency.

Drawings

FIG. 1 is a schematic view of the structure of the present invention;

FIG. 2 is a top view of FIG. 1;

1-ton bag, 2-material beating mechanism, 3-dust removing mechanism, 4-steel bracket, 5-unpacking knife and 6-stock bin;

21-slapping plate, 22-cylinder, 23-slapping plate hinged support and 24-cylinder hinged support;

31-dust removal suction port, 32-interlayer cavity and 33-dust removal port;

51-steel plate, 52-square steel and 53-reinforcing plate.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings, which are the top and bottom of the front view of fig. 1, and the top and bottom of the normal operation.

The utility model discloses the structure is shown as attached figure 1 and attached figure 2, and the bale breaker is located the top of feed bin 6, and with feed bin 6 intercommunication, the material after the bale breaker can freely fall into in the feed bin. As shown in the attached drawing 1, the bale breaker comprises a steel support 4, a material beating mechanism 2, a dust removal mechanism 3 and a bale breaker knife 5, wherein the steel support 4 supports the material beating mechanism 2, the dust removal mechanism 3 and a storage bin 6. Unpacking cutter 5 is located in stock bin 6, and fixed welding is at the feed inlet on stock bin upper portion, and dust removal mechanism 3 welded fastening is on steel support 4, is located the top surface of 6 upper portion feed inlets in stock bin, claps the both sides that material mechanism 2 is located dust removal mechanism 3 upper shed, and the symmetrical arrangement is as shown in figure 2.

The material beating mechanism 2 comprises a material beating plate 21, an air cylinder 22, a material beating plate hinged support 23 and an air cylinder hinged support 24, the material beating plate hinged support 23 is fixedly welded on the steel support 4 and hinged with the material beating plate 21, the air cylinder hinged support 24 is fixedly welded on the steel support 4 and hinged with the air cylinder 22, and the air cylinder 22 is hinged with the material beating plate 21. Thus, when the cylinder 22 moves telescopically, the material-beating plate 21 can rotate around the material-beating plate hinged support 23, and the material-beating operation of the ton bag 1 is realized. Clap the material operation and make the material that bonds in the ton package receive the impact after, impel its and ton separation of package for the material that wets in the ton package or the material blanking that hardens is smooth and easy, clean, has avoided artifical clearance or material extravagant.

The dust removing mechanism 3 comprises a dust removing suction port 31, an interlayer cavity 32 and a dust removing port 33, the dust removing mechanism is of a cavity structure welded by steel plates, the cavity is the interlayer cavity 32, the lower part of the dust removing mechanism is provided with a plurality of dust removing suction ports 31, the dust removing suction ports 31 are processed into a square shape or other shapes by punching and are communicated with the interlayer cavity 32, the interlayer cavity 32 is communicated with the dust removing port 33, and the dust removing port 33 is communicated with a dust remover through a dust removing pipeline. When the motor of the dust remover is started, the dust at the feed inlet of the storage bin can enter the dust remover through the dust removal suction port 31, the interlayer cavity 32 and the dust removal port 33, so that the dust removal operation is realized, the dust is eliminated, the working environment is improved, and the dust pollution is avoided.

The unpacking knife 5 is in a sharp cone shape formed by welding a knife edge and a reinforcing plate 53, and the saw blade steel strip sheet is welded at the sharp end, so that the unpacking knife is high in hardness and sharp and is convenient to unpack. Each cutting edge is formed by welding a steel plate 51 and square steel 52, the square steel 52 is welded on the side surface of the steel plate 51, the steel plate 51 is reinforced, the strength and the rigidity of the steel plate are improved, and meanwhile, a saw blade steel belt is welded on the cutting edge of each cutting edge, so that the ton bag is convenient to tear. The unpacking knives 5 are uniformly welded by 3-6 cutting edges, the number of the cutting edges is small, the overall strength of the unpacking knives is low, the number of the cutting edges is large, the space occupied by the unpacking knives is large, and large resistance is brought to blanking. The reinforcing plate 53 is positioned at the upper part of the unpacking knife 5 and is welded with the four knife edges to play a role in reinforcing the knife edges. The reinforcing plate 53, together with the square steel 52, increases the overall impact resistance and strength of the unpacking knife 5, prevents deformation or breakage thereof, increases the service life thereof, and avoids frequent maintenance.

The utility model discloses during the use, hang ton package 1 into the last mouthful of bale breaker, start cylinder 22, clap flitch 21 and pat ton package, at the in-process of ton package 1 whereabouts gradually, the ton package 1 is disassembled to the saw blade steel band of the most advanced and the cutting part of bale breaker 5, and the material in ton package 1 falls into feed bin 6, and the raise dust is collected by dust removal mechanism 3, removes dust and handles.

If the material bonding area is large, the problem of ton package material bonding cannot be solved by the two material beating mechanisms, 3-6 material beating mechanisms can be added, and the material beating structures are uniformly distributed on the upper opening of the dust removal mechanism.

In the present embodiment, the steel plate 51 is reinforced by the square steel 52, and may be replaced by a steel profile such as an angle steel, a channel steel, or an i-steel, and the steel plate 51 may be similarly reinforced to prevent the steel plate 51 from being deformed or broken.

The utility model discloses a reinforcing plate 53 has solved the deformation and the rupture problem of unpacking sword 5 with the additional strengthening of square steel 52, adopts dust removal mechanism 3 to solve the raise dust environmental pollution problem, through patting material mechanism 2 to the patting of ton package, has solved the material adhesion problem. The automatic blanking machine has the advantages of reducing maintenance, being clean and tidy in environment, reducing labor intensity, saving production cost and improving labor efficiency.

Claims

1. A bale breaker is located the top of feed bin (6), its characterized in that: the bag unpacking machine comprises a steel support (4), a material beating mechanism (2), a dust removing mechanism (3) and an unpacking knife (5), wherein the steel support (4) supports the material beating mechanism (2), the dust removing mechanism (3) and a storage bin (6); unpacking sword (5) are located the feed inlet on feed bin (6) upper portion, dust removal mechanism (3) are located the top of feed bin (6) feed inlet, clap material mechanism (2) and be located dust removal mechanism (3) upper portion and evenly arrange.

2. A bale breaker as claimed in claim 1, wherein: clap material mechanism (2) including clapping flitch (21), cylinder (22), clapping flitch hinged-support (23) and cylinder hinged-support (24), clap flitch hinged-support (23) and cylinder hinged-support (24) welded fastening on steel support (4), respectively with clapping flitch (21) and cylinder (22) hinged joint, cylinder (22) with clap flitch (21) hinged joint.

3. A bale breaker as claimed in claim 1, wherein: the dust removing mechanism (3) comprises a dust removing suction port (31), an interlayer cavity (32) and a dust removing port (33), the dust removing suction port (31) is positioned at the lower part of the dust removing mechanism and communicated with the interlayer cavity (32), and the interlayer cavity (32) is communicated with the dust removing port (33).

4. A bale breaker as claimed in claim 1, wherein: bale breaking sword (5) are by equipartition welded cutting edge, reinforcing plate (53) welding formation point toper, most advanced welding saw blade steel band piece, reinforcing plate (53) are located the upper portion of bale breaking sword (5), and are in the same place with the cutting edge welding, the cutting edge is formed by steel sheet (51) and square steel (52) welding, cutting part welding saw blade steel band, the side at steel sheet (51) is welded in square steel (52).

5. A bale breaker as claimed in claim 4, wherein: the square steel (52) is replaced by angle steel, channel steel or I-shaped steel.

6. A bale breaker as claimed in claim 4, wherein: the number of the blades is four.