CN214109092U - Gear grinding mistake proofing turnover line - Google Patents
Gear grinding mistake proofing turnover line Download PDFInfo
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- CN214109092U CN214109092U CN202023271704.2U CN202023271704U CN214109092U CN 214109092 U CN214109092 U CN 214109092U CN 202023271704 U CN202023271704 U CN 202023271704U CN 214109092 U CN214109092 U CN 214109092U
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- guide rail
- gear grinding
- boss
- grinding
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Abstract
The utility model provides a wrong turnover line of gear grinding mistake proofing, including operation platform, operation platform is fixed to be set up on a supporting bench, be equipped with the guide rail on operation platform's the mesa, the gear grinding work piece has been placed on the guide rail, the quantity of gear grinding work piece is a plurality of, the one end tip of guide rail is equipped with pushing mechanism, pushing mechanism is fixed to be set up on operation platform, one side of guide rail is equipped with first detection mechanism, second detection mechanism and third detection mechanism respectively, first detection mechanism is used for detecting the guide rail front end and has placed the gear grinding work piece, the second detection mechanism is used for detecting the top height of gear grinding work piece, the third detection mechanism is used for detecting the guide rail end and has placed the gear grinding work piece; the pushing mechanism, the first detection mechanism, the second detection mechanism and the third detection mechanism are respectively electrically connected with the PLC control system. The utility model discloses can effectively solve and leak the phenomenon that grinds and processing gear grinding work piece size is unqualified, the effectual product that promotes qualified rate that dispatches from the factory.
Description
Technical Field
The utility model belongs to the mechanical gear processing field especially relates to a wrong turnover line of gear grinding mistake proofing.
Background
In the field of mechanical gear machining, gear machining has strict technological requirements, gear grinding is the most important process of gears, in the existing batch production machining, a machine tool ensures the gear grinding precision and the process stability, but due to the fact that the gear grinding precision and the process stability are occasionally not machined to the size or not ground due to abrasion in the using process and equipment faults, the gear surface of a gear is detected by an operator in a visual inspection mode by 100% or a detection piece is used for detecting in workshop production, and a grinding gear unqualified piece still flows out and is sent to a client; therefore, a need exists for a tooth grinding anti-slip turnaround line.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a wrong turnover line of gear grinding mistake proofing to solve the gear and leak the problem that grinds, reach the unqualified processing size.
In order to achieve the above purpose, the technical scheme of the utility model is realized like this:
a grinding tooth mistake proofing turnover line comprises an operation platform, wherein the operation platform is fixedly arranged on a support table, a guide rail is arranged on the table top of the operation platform, grinding tooth workpieces are placed on the guide rail, the number of the grinding tooth workpieces is a plurality, a pushing mechanism is arranged at one end part of the guide rail and fixedly arranged on the operation platform, a first detection mechanism, a second detection mechanism and a third detection mechanism are respectively arranged on one side of the guide rail, the first detection mechanism is used for detecting whether the grinding tooth workpieces are placed at the front end of the guide rail, the second detection mechanism is used for detecting the top height of the grinding tooth workpieces, and the third detection mechanism is used for detecting whether the grinding tooth workpieces are placed at the tail end of the guide rail;
the pushing mechanism, the first detection mechanism, the second detection mechanism and the third detection mechanism are respectively electrically connected with the PLC control system.
Further, the guide rail includes first support pedestal and second support pedestal, leave the space that is used for placing the gerar grinding work piece between first support pedestal and the second support pedestal, one side that first support pedestal is close to second support pedestal upwards extends and is equipped with first boss, one side that second support pedestal is close to first support pedestal upwards extends and is equipped with the second boss, the gerar grinding work piece corresponds the setting on first boss and second boss.
Furthermore, the first boss and the second boss are both arranged corresponding to the gear grinding workpiece, and the width between the first boss and the second boss is equal to the common normal line of the gear grinding workpiece.
Furthermore, the first detection mechanism is arranged at the front end of the guide rail, and a first sensor for detecting the position of the gear grinding workpiece is arranged on the first detection mechanism;
the third detection mechanism is arranged at the tail end of the guide rail, and a second sensor for detecting the position of the gear grinding workpiece is arranged on the second detection mechanism;
the second detection mechanism is arranged between the first detection mechanism and the second detection mechanism, and a third sensor used for detecting the height of the top end of the gear grinding workpiece is arranged at the top end of the third detection mechanism.
Furthermore, the PLC control system is arranged in the control box, and an alarm lamp and an alarm horn are arranged on the control box.
Further, the pushing mechanism is not limited to a cylinder.
Compared with the prior art, a gear grinding mistake proofing turnover line have following advantage:
(1) the grinding tooth mistake proofing turnover line of the utility model can solve the phenomena of missing grinding and unqualified size of a processed grinding tooth workpiece, and effectively improves the ex-factory pass rate of products;
(2) a gear grinding mistake proofing turnover line improved operating personnel's detection efficiency, the operating personnel's that alleviates working strength.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:
fig. 1 is a schematic view of a tooth grinding mistake proofing turnaround line structure according to an embodiment of the present invention;
fig. 2 is a right side view of the tooth grinding mistake proofing turnover line according to the embodiment of the present invention.
Description of reference numerals:
1-an operation platform; 2-a guide rail; 3-grinding the gear workpiece; 4-a pushing mechanism; 5-a first detection mechanism; 6-a second detection mechanism; 7-a third detection mechanism; 8-a control box; 9-support table.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Referring to fig. 1 and 2, a grinding tooth mistake proofing turnaround line comprises an operation platform 1, wherein the operation platform 1 is fixedly arranged on a support table 9, a guide rail 2 is arranged on a table top of the operation platform 1, a plurality of grinding tooth workpieces 3 are arranged on the guide rail 2, a pushing mechanism 4 is arranged at one end of the guide rail 2, the pushing mechanism 4 is fixedly arranged on the operation platform 1, a first detection mechanism 5, a second detection mechanism 6 and a third detection mechanism 7 are respectively arranged at one side of the guide rail 2, the first detection mechanism 5 is used for detecting whether the grinding tooth workpieces 3 are arranged at the front end of the guide rail 2, the second detection mechanism 6 is used for detecting the height of the top end of the grinding tooth workpieces 3, and the third detection mechanism 7 is used for detecting whether the grinding tooth workpieces 3 are arranged at the tail end of the guide rail 2;
the pushing mechanism 4, the first detection mechanism 5, the second detection mechanism 6 and the third detection mechanism 7 are electrically connected with the PLC control system respectively.
The guide rail 2 comprises a first supporting base and a second supporting base, a gap for placing the grinding tooth workpiece 3 is reserved between the first supporting base and the second supporting base, a first boss is arranged on one side, close to the second supporting base, of the first supporting base in an upward extending mode, a second boss is arranged on one side, close to the first supporting base, of the second supporting base in an upward extending mode, and the grinding tooth workpiece 3 is correspondingly arranged on the first boss and the second boss.
The first boss and the second boss are both arranged corresponding to the gear grinding workpiece 3, and the width between the first boss and the second boss is equal to the common normal line of the gear grinding workpiece 3.
The first detection mechanism 5 is arranged at the front end of the guide rail 2, and a first sensor for detecting the position of the gear grinding workpiece 3 is arranged on the first detection mechanism 5;
the third detection mechanism 7 is arranged at the tail end of the guide rail 2, the second detection mechanism 6 is provided with a second sensor for detecting the position of the gear grinding workpiece 3, and the second sensor adopted in the patent application is a Delwey CDJ10 proximity switch;
the second detection mechanism 6 is arranged between the first detection mechanism 5 and the second detection mechanism 6, and a third sensor for detecting the height of the top end of the gear grinding workpiece 3 is arranged at the top end of the third detection mechanism 7; the first sensor and the third sensor adopted by the application are LM18-3020 distance switches.
The PLC control system is arranged in the control box 8, and an alarm lamp and an alarm horn are arranged on the control box 8.
The pushing mechanism 4 is, but not limited to, a cylinder.
When the scheme is implemented, a power supply is powered on, a gear grinding workpiece 3 with well-ground teeth is placed at the front end of a guide rail 2, a first detection mechanism detects 5 the gear grinding workpiece, a pushing mechanism 4 operates to push the gear grinding workpiece 3 to the position of a second detection mechanism 6, the second detection mechanism 6 detects the height of the top end of the gear grinding workpiece 3, if the detection is qualified, an alarm lamp on a control box 8 is a green lamp, an operator sequentially places the gear grinding workpiece 3 at the front end of the guide rail 2, the pushing mechanism 4 pushes the gear grinding workpieces 3 to be sequentially arranged, and when the first gear grinding workpiece 3 is pushed to the position of a third detection mechanism 7, the device does not continue to operate any more, an alarm horn rings, and the operator is informed to place the arranged gear grinding workpiece 3 into a turnover vehicle; if the detection is unqualified, the alarm lamp of the control box 8 is red, the alarm horn rings at the moment, an operator is informed to take out the unqualified gear grinding workpiece 3, and the detection of the gear grinding workpiece 3 is finished.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a wrong turnover line of gerar grinding, its characterized in that: comprises an operating platform (1), the operating platform (1) is fixedly arranged on a supporting platform (9), a guide rail (2) is arranged on the table-board of the operating platform (1), a gear grinding workpiece (3) is placed on the guide rail (2), the number of the gear grinding workpieces (3) is a plurality, a pushing mechanism (4) is arranged at one end part of the guide rail (2), the pushing mechanism (4) is fixedly arranged on the operating platform (1), one side of the guide rail (2) is respectively provided with a first detection mechanism (5), a second detection mechanism (6) and a third detection mechanism (7), the first detection mechanism (5) is used for detecting whether a gear grinding workpiece (3) is placed at the front end of the guide rail (2), the second detection mechanism (6) is used for detecting the height of the top end of the gear grinding workpiece (3), the third detection mechanism (7) is used for detecting whether the tail end of the guide rail (2) is provided with the gear grinding workpiece (3) or not;
the pushing mechanism (4), the first detection mechanism (5), the second detection mechanism (6) and the third detection mechanism (7) are electrically connected with the PLC control system respectively.
2. A tooth grinding mistake proofing turnaround line as defined in claim 1, further comprising: guide rail (2) are including first support pedestal and second support pedestal, leave the space that is used for placing gerar grinding work piece (3) between first support pedestal and the second support pedestal, one side that first support pedestal is close to second support pedestal upwards extends and is equipped with first boss, one side that second support pedestal is close to first support pedestal upwards extends and is equipped with the second boss, gerar grinding work piece (3) correspond and set up on first boss and second boss.
3. A tooth grinding mistake proofing turnaround line as defined in claim 2, wherein: the first boss and the second boss are both arranged corresponding to the gear grinding workpiece (3), and the width between the first boss and the second boss is equal to the common normal line of the gear grinding workpiece (3).
4. A tooth grinding mistake proofing turnaround line as defined in claim 1, further comprising: the first detection mechanism (5) is arranged at the front end of the guide rail (2), and a first sensor for detecting the position of the gear grinding workpiece (3) is arranged on the first detection mechanism (5);
the third detection mechanism (7) is arranged at the tail end of the guide rail (2), and the second detection mechanism (6) is provided with a second sensor for detecting the position of the gear grinding workpiece (3);
the second detection mechanism (6) is arranged between the first detection mechanism (5) and the second detection mechanism (6), and a third sensor used for detecting the height of the top end of the gear grinding workpiece (3) is arranged at the top end of the third detection mechanism (7).
5. A tooth grinding mistake proofing turnaround line as defined in claim 1, further comprising: the PLC control system is arranged in the control box (8), and an alarm lamp and an alarm horn are arranged on the control box (8).
6. A tooth grinding mistake proofing turnaround line as defined in claim 1, further comprising: the pushing mechanism (4) is a cylinder but not limited to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023271704.2U CN214109092U (en) | 2020-12-29 | 2020-12-29 | Gear grinding mistake proofing turnover line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023271704.2U CN214109092U (en) | 2020-12-29 | 2020-12-29 | Gear grinding mistake proofing turnover line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214109092U true CN214109092U (en) | 2021-09-03 |
Family
ID=77486081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023271704.2U Active CN214109092U (en) | 2020-12-29 | 2020-12-29 | Gear grinding mistake proofing turnover line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214109092U (en) |
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2020
- 2020-12-29 CN CN202023271704.2U patent/CN214109092U/en active Active
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