CN214083146U - One-box one-code jet printing system for two-dimensional codes of corrugated cartons - Google Patents
One-box one-code jet printing system for two-dimensional codes of corrugated cartons Download PDFInfo
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- CN214083146U CN214083146U CN202022698595.6U CN202022698595U CN214083146U CN 214083146 U CN214083146 U CN 214083146U CN 202022698595 U CN202022698595 U CN 202022698595U CN 214083146 U CN214083146 U CN 214083146U
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Abstract
The utility model discloses a corrugated box two-dimensional code one case sign indicating number spouts seal system, including central controller, the detection module that skids, printing ink detection module, execution module, alarm module, human-computer interaction module, state the detection module that skids and include first pressure sensor, second pressure sensor, printing ink detection module includes printing ink flow detection module, printing ink speed detection module, printing ink temperature detection module, printing ink humidity detection module, printing ink viscosity detection module, oil mass detection module, execution module includes seal roll motor driver, anilox roller motor driver, agitator pump driver, relay, seal roll motor, anilox roller motor, agitator pump, medicament pipe control valve. The utility model discloses an automatically regulated of printing ink characteristic, automatic control and the autoalarm of seal roller, reticulation roller drive value have greatly improved the quality of spouting the seal for the two-dimensional code spouts seal clearly, easily discernment.
Description
Technical Field
The utility model relates to a corrugated paper production technical field especially relates to a printing system is spouted to a corrugated box two-dimensional code case sign indicating number.
Background
Corrugated box ink-water printing machine includes transmission portion and printing part, transmission portion is used for leading into corrugated paper or spreads the printing machine outward, printing part includes a plurality of color portions, every color portion all includes the ink horn, the anilox roller, seal roll and impression roller, be equipped with slight recess on the anilox roller, can save the ink, the anilox roller passes through scraper or even ink roller and attaches to in the recess with the ink in the ink horn, along with rotating, the ink is attached to on the printing offset of seal roll again, the corrugated paper that waits to print passes between seal roll and the impression roller, under the pressure effect of impression roller and seal roll, glue on the printing offset will be printed on the corrugated paper, different color portions are used for printing different colours, and then realize the color printing.
The utility model discloses be CN201920839738.5 based on the patent number, the patent name is a watermark carton printing colour automatic control system, through carrying out colour scanning and colour extraction to the printing finished product to carry out the colour tolerance through central controller, obtain the colour correction volume that corresponds, thereby control the colour of printing ink, in addition, still control printing colour from angles such as printing ink viscosity, machine speed, printing pressure. The utility model discloses a technical scheme that provides can be from many angle control carton printing colours, guarantees that the product colour is qualified.
Above-mentioned scheme still has some problems, the characteristic of printing ink plays crucial effect in the printing, the factor that influences printing quality is not only limited to the printing ink viscosity among the prior art, still include factors such as printing ink temperature, humidity, in addition, equipment always can take place wearing and tearing after operation a period, and always can produce various vibrations at high-speed operation in-process, cause the operation of whole seal roll unstable, make anilox roller and compression roller take place relative motion, the phenomenon of skidding appears, the printing is unclear, phenomenons such as foaming, the quality of influence jet printing.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a printing system is spouted to corrugated box two-dimensional code case one sign indicating number, a technical problem who exists among the solution prior art, the characteristic of printing ink plays crucial effect in the printing, the factor that influences the printing quality is not only limited to the printing ink viscosity among the prior art, still include printing ink temperature, factors such as humidity, in addition, equipment is in operation a period back gear always can take place wearing and tearing, and always can produce the vibration of various kinds at high-speed operation in-process, cause the operation of whole seal roller unstable, make relative motion take place for anilox roller and compression roller, the phenomenon of skidding appears, the printing is unclear, phenomenons such as foaming, the quality of seal is spouted in the influence.
The two-dimensional code one-box one-code jet printing system for the corrugated cartons comprises a central controller, a slip detection module, an ink detection module, an execution module, an alarm module and a human-computer interaction module;
the slippage detection module comprises a first pressure sensor and a second pressure sensor, the first pressure sensor and the second pressure sensor are respectively connected with the central processing unit, the first pressure sensor is arranged on the anilox roller, and the second pressure sensor is arranged on the printing roller;
the ink flow detection module, the ink speed detection module, the ink temperature detection module, the ink humidity detection module, the ink viscosity detection module and the oil mass detection module are respectively connected with the central processing unit;
the execution module comprises a printing roller motor driver, an anilox roller motor driver, a stirring pump driver, a relay, a printing roller motor, an anilox roller motor, a stirring pump and a medicament tube control valve, wherein the printing roller motor is connected with the printing roller motor driver, the anilox roller motor is connected with the anilox roller motor driver, the stirring pump is connected with the stirring pump driver, the relay is connected with the medicament tube control valve, and the printing roller motor driver, the anilox roller motor driver, the stirring pump driver and the relay are respectively connected with the central control unit;
the alarm module and the man-machine interaction module are respectively connected with the central controller.
The speed control module comprises a speed detection module, a speed difference calculation module and a PID control module, wherein the speed detection module is connected with the speed difference calculation module, and the speed difference calculation module and the PID control module are respectively connected with the central controller.
Furthermore, the human-computer interaction module is an LCD touch screen, the LCD touch screen comprises a parameter setting module, a state display module, an alarm display module and a system tool module, and the parameter setting module, the state display module, the alarm display module and the system tool module are respectively connected with the control processor.
Further, still include environment detection module, environment detection module includes temperature sensor, humidity transducer, temperature sensor, humidity transducer are connected with central processing unit respectively.
Further, the system also comprises a scanner, and the scanner is connected with the central controller.
Furthermore, the alarm unit comprises a voice control chip and a loudspeaker, wherein the loudspeaker is connected with the voice control chip, and the voice control chip is connected with the central controller.
Furthermore, the power supply module is connected with the central processing unit.
Further, the central processing unit adopts a programmable logic controller, and the programmable logic controller is S7-300.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses a sign indicating number spouts seal system is once quick-witted case to corrugated box two-dimensional code, through the design of the detection module that skids, has realized the accurate control to seal roll pressure, reticulation pressure, has still realized the detection of skidding to reticulation roller, seal roll, has improved and has spouted the seal quality.
2. The utility model discloses corrugated box two-dimensional code one case sign indicating number spouts seal system, through printing ink detection module's design, realized printing ink flow, inkjet speed, printing ink temperature, printing ink humidity, printing ink viscosity and oil tank residual oil mass and detect to through agitating unit, the design of medicament interpolation device, realized the regulation and control to the printing ink characteristic, prevent that the ink film from easily coming off, appearing the unreal image, be stained with the phenomenon such as china ink is many, thereby guarantee the high viscosity of printing ink, the low permeability, and then improve the quality of spouting the sign indicating number.
3. The utility model discloses a corrugated box two-dimensional code case a sign indicating number spouts seal system through alarm module's design, has realized the automatic alarm of the abnormity such as skidding, pressure abnormity, voltage abnormity, oil mass abnormity.
Drawings
Fig. 1 is an overall system diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The two-dimensional code one-box one-code jet printing system for the corrugated cartons comprises a central controller, a slip detection module, an ink detection module, an execution module, an alarm module and a human-computer interaction module;
the slippage detection module comprises a first pressure sensor and a second pressure sensor, the first pressure sensor and the second pressure sensor are respectively connected with the central processing unit, the first pressure sensor is arranged on the anilox roller, and the second pressure sensor is arranged on the printing roller;
the ink flow detection module, the ink speed detection module, the ink temperature detection module, the ink humidity detection module, the ink viscosity detection module and the oil mass detection module are respectively connected with the central processing unit;
the execution module comprises a printing roller motor driver, an anilox roller motor driver, a stirring pump driver, a relay, a printing roller motor, an anilox roller motor, a stirring pump and a medicament tube control valve, wherein the printing roller motor is connected with the printing roller motor driver, the anilox roller motor is connected with the anilox roller motor driver, the stirring pump is connected with the stirring pump driver, the relay is connected with the medicament tube control valve, and the printing roller motor driver, the anilox roller motor driver, the stirring pump driver and the relay are respectively connected with the central control unit;
the alarm module and the man-machine interaction module are respectively connected with the central controller.
The working principle of the scheme is briefly described as follows:
the central processing unit is the core of the packer system, the central processing unit is a PLC, and the PLC can be Siemens S7-300;
the power supply module provides electric energy for the jet printing system;
the slip detection module comprises a first pressure sensor and a second pressure sensor, the first pressure sensor is circumferentially and uniformly distributed on the anilox roller, the second pressure sensor is circumferentially and uniformly distributed on the printing roller, the second pressure sensor detects the printing pressure between the printing plate and the paperboard, and sending the working pressure and the printing pressure to the central controller, when the central controller detects that the pressure exceeds a preset range, the central controller stops signals to stop the compression roller and the anilox roller from working, in addition, the central controller module can also compare and analyze the time of the pressure signals sent by the first pressure sensor and the second pressure sensor, calculate the time difference, thereby judging whether relative slip exists between the anilox roller and the printing roller, and when the slip phenomenon occurs, the central controller controls the alarm device to give an alarm;
the ink detection module comprises an ink flow detection module, an ink speed detection module, an ink temperature detection module, an ink humidity detection module, an ink viscosity detection module and an oil quantity detection module, wherein the ink temperature detection module, the ink humidity detection module and the ink viscosity detection module detect the temperature, the humidity and the viscosity of ink in real time, when the detected viscosity is smaller, the temperature is lower and the humidity is higher, the central controller controls the stirring motor driver to drive the stirring motor to work, the improvement of the viscosity of the ink is facilitated, the fluidity of the ink is improved, the phenomena that an ink film is easy to fall off, a phantom appears and ink is stained more and the like are prevented, the ink jet flow detection module and the ink jet speed detection module are used for detecting the flow of the ink and the ink transmission speed in the jet printing process in real time, when the flow is detected to be too large and the speed is too fast, the central controller controls the mesh roller motor driver to reduce the rotation speed of the motor, when the residual amount is lower than the minimum value, the operation controller controls the alarm module to alarm to remind the user, so that the ink is sufficient, the medicine adding device is additionally arranged, the medicine adding device comprises a medicine box, a plurality of groups of medicines are arranged in the medicine box, the medicine box is arranged on one side of the ink box and connected with the ink box through a medicine pipe, a control valve is arranged on the medicine pipe and can control the on-off of the medicine pipe, the on-off of the medicine pipe can be controlled through a central controller, the medicines are added into the ink box, the medicines comprise common medicines such as a connecting agent and a defoaming agent, after the medicines are added, a stirring motor is controlled by the central controller to be started, so that the medicines are uniformly mixed with the ink, thereby changing the characteristics of the ink and improving the jet printing quality. Therefore, high viscosity and low permeability of the printing ink are guaranteed, and the quality of code spraying is improved.
Further, the printing roller speed control device comprises a speed control module, wherein the speed control module comprises a speed detection module, a speed difference calculation module and a PID control module, the speed detection module is connected with the speed difference calculation module, the speed difference calculation module and the PID control module are respectively connected with the central controller, the speed control module comprises a speed detection module, a speed difference calculation module and a speed PID control module, the speed detection module is used for detecting the rotating speed of a motor of the printing roller, the speed difference calculation module is used for calculating the target speed of the printing roller and calculating the current speed of the motor of the printing roller and the speed difference of the target speed, and the speed PID control module is used for generating the motor speed regulating quantity according to the current speed, the target speed and the speed difference of the motor of the printing roller. And the running rotating speed of the printing roller is accurately regulated and controlled through the speed PID closed-loop control.
Furthermore, the human-computer interaction module is an LCD touch screen, the LCD touch screen comprises a parameter setting module, a state display module, an alarm display module and a system tool module, the parameter setting module, the state display module, the alarm display module and the system tool module are respectively connected with the control processor, and the operation interface displays fault information on the touch screen according to alarm prompt of the alarm module. A user or maintenance personnel can directly carry out corresponding maintenance work according to fault information displayed on the man-machine interaction interface, the machine does not need to be stopped for diagnosis, and labor and time for user maintenance are saved. After the control parameters are set, all parts of the packaging machine operate according to the set control parameters, and meanwhile, a system working module is arranged, so that the system has strong operability, and the state display module is used for displaying parameter information of the ink, such as temperature, humidity and viscosity, and driving value information of a compression roller and an anilox roller.
Further, still include the environment detection module, the environment detection module includes temperature sensor, humidity transducer, temperature sensor, humidity transducer are connected with central processing unit, because the humiture of environment also can influence the humiture of ink to influence the ink characteristic, consequently the environmental factor also is more important factor, and the user can the numerical value that environmental temperature sensor, humidity transducer detected, can adjust the environment humiture through equipment such as air conditioner, dehumidifier.
And the central controller controls the alarm module to alarm to remind a worker that the product quality is unqualified.
Further, the alarm unit includes voice control chip, speaker, the speaker is connected with voice control chip, voice control chip is connected with central controller, and voice control chip internal storage has predetermined voice command, broadcasts alarm voice through the speaker, is convenient for remind the staff, the speaker adopts electrostatic speaker, and electrostatic speaker's advantage is whole vibrating diaphragm cophase vibration, and the vibrating diaphragm is light, and the distortion is little, can replay splendid sound, has fine analytic power, the detail is reduced well, sound is lifelike.
Further, still include power module, power module is connected with central processing unit, power module is the entire system power supply, is provided with electric power data acquisition module at power module in addition for gather electric current, the voltage when spouting the seal equipment operation, unusual voltage can lead to the seal roller unstable, influences the ink-jet process, and when above-mentioned data appear unusually, alarm module can audio alert and remind staff's voltage, electric current unusual.
Furthermore, the core of the central processing unit is a PLC (programmable logic controller), the PLC is S7-300, and a PLC control program is adopted, so that the central processing unit has the advantages of convenience in installation, easiness in programming, high reliability and high running speed.
It is worth noting that: the man-machine interaction module in this scheme, speed control module, the scanner, alarm module, power module, continue to print the roller motor, the seal roller, reticulation roller motor, the reticulation roller, agitator motor, agitator pump etc. are the circuit or the material object commonly used among the prior art, the innovation of this scheme does not lie in on solitary circuit, but the automatic adjustment of printing ink characteristic has been realized in the cooperation of several unit and circuit, the seal roller, automatic control and the automatic alarm of reticulation roller drive value, the quality of spouting the seal has greatly been improved, make and spout the seal clear, easily discernment.
The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise forms disclosed herein, and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the invention as defined by the appended claims. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (8)
1. The two-dimensional code one-box one-code jet printing system for the corrugated cartons is characterized by comprising a central controller, a slip detection module, an ink detection module, an execution module, an alarm module and a human-computer interaction module;
the slippage detection module comprises a first pressure sensor and a second pressure sensor, the first pressure sensor and the second pressure sensor are respectively connected with the central processing unit, the first pressure sensor is arranged on the anilox roller, and the second pressure sensor is arranged on the printing roller;
the ink flow detection module, the ink speed detection module, the ink temperature detection module, the ink humidity detection module, the ink viscosity detection module and the oil mass detection module are respectively connected with the central processing unit;
the execution module comprises a printing roller motor driver, an anilox roller motor driver, a stirring pump driver, a relay, a printing roller motor, an anilox roller motor, a stirring pump and a medicament tube control valve, wherein the printing roller motor is connected with the printing roller motor driver, the anilox roller motor is connected with the anilox roller motor driver, the stirring pump is connected with the stirring pump driver, the relay is connected with the medicament tube control valve, and the printing roller motor driver, the anilox roller motor driver, the stirring pump driver and the relay are respectively connected with the central control unit;
the alarm module and the man-machine interaction module are respectively connected with the central controller.
2. The two-dimensional code one-box one-code jet printing system for corrugated cartons as claimed in claim 1, further comprising a speed control module, wherein the speed control module comprises a speed detection module, a speed difference calculation module and a PID control module, the speed detection module is connected with the speed difference calculation module, and the speed difference calculation module and the PID control module are respectively connected with the central controller.
3. The corrugated carton two-dimensional code one-box one-code jet printing system according to claim 1, wherein the human-computer interaction module is an LCD touch screen, the LCD touch screen comprises a parameter setting module, a state display module, an alarm display module and a system tool module, and the parameter setting module, the state display module, the alarm display module and the system tool module are respectively connected with the control processor.
4. The corrugated carton two-dimensional code one-box one-code jet printing system according to claim 1, further comprising an environment detection module, wherein the environment detection module comprises a temperature sensor and a humidity sensor, and the temperature sensor and the humidity sensor are respectively connected with the central processing unit.
5. The two-dimensional code one-box one-code jet printing system for the corrugated cartons as claimed in claim 1, further comprising a scanner, wherein the scanner is connected with the central controller.
6. The corrugated carton two-dimensional code one-box one-code jet printing system according to claim 1, wherein the alarm module comprises a voice control chip and a loudspeaker, the loudspeaker is connected with the voice control chip, and the voice control chip is connected with the central controller.
7. The corrugated box two-dimensional code one-box one-code jet printing system according to claim 1, further comprising a power module, wherein the power module is connected with the central processing unit.
8. The two-dimensional code one-box one-code jet printing system for corrugated cartons as claimed in claim 1, wherein the central processor is a programmable logic controller, and the programmable logic controller is S7-300.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022698595.6U CN214083146U (en) | 2020-11-19 | 2020-11-19 | One-box one-code jet printing system for two-dimensional codes of corrugated cartons |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022698595.6U CN214083146U (en) | 2020-11-19 | 2020-11-19 | One-box one-code jet printing system for two-dimensional codes of corrugated cartons |
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| Publication Number | Publication Date |
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| CN214083146U true CN214083146U (en) | 2021-08-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022698595.6U Expired - Fee Related CN214083146U (en) | 2020-11-19 | 2020-11-19 | One-box one-code jet printing system for two-dimensional codes of corrugated cartons |
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| Country | Link |
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| CN (1) | CN214083146U (en) |
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- 2020-11-19 CN CN202022698595.6U patent/CN214083146U/en not_active Expired - Fee Related
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