CN105644144A - Control system for automatic supply of ink source of printing machine - Google Patents
Control system for automatic supply of ink source of printing machine Download PDFInfo
- Publication number
- CN105644144A CN105644144A CN201610148252.8A CN201610148252A CN105644144A CN 105644144 A CN105644144 A CN 105644144A CN 201610148252 A CN201610148252 A CN 201610148252A CN 105644144 A CN105644144 A CN 105644144A
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- CN
- China
- Prior art keywords
- ink
- module
- sensor
- control system
- printing press
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/022—Ink level control devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
Landscapes
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
The invention discloses a control system for automatic supply of an ink source of a printing machine. The control system comprises a processor, a sensor module, a power module, a signal conditioning module, a hydraulic pump drive module, an alarming module and a communication module. According to the technical scheme, on the basis of adopting a reusable ink tank, the amount of ink in an ink box of the printing machine and the amount of ink in the ink tank are detected in real time through the sensor module, and the amount of the ink in the ink box of the printing machine is controlled to be kept uniform and appropriate through the hydraulic pump drive module according to real-time detection values and the historical consumption in a unit hour, so that automatic ink addition of the ink source is achieved. A network communication interface is reserved in the system, so that re-expanding of an automatic ink supply system is facilitated, and on-line ink supply is achieved. The control system can beneficially improve the automation level and the integration level of the printing process, reduce the amount of wasted ink and completely eliminate environmental pollution caused by ink box waste.
Description
Technical field
The present invention relates to control system, be exactly a kind of control system automatically fed for ink in printing press source.
Background technology
Ink is the easily-consumed products in printing process, owing to printing industry product quality is had crucial effect by quantity of ink feed system, so in the manufacturing of printer, ink amount control system increasingly has great importance. Ink in printing press amount feed system comprises quantity of ink in ink source supply and printer and supplies two parts. Ink in printing press amount feed system belongs to system in printer, has been fully achieved and has automatically adjusted and control.
At present, ink source supplies mainly by having added manually, and the waste of inefficiency, ink is serious, and printing ink package garbage is too much, the raising of impact printing full process automatization level. Domestic market curing ink has 1Kg/ box and two kinds of packing specifications of 2Kg/ box, usual printer single color every day ink amount is 40Kg��60Kg, according to four kinds of color calculation, being 160Kg��240Kg by ink total amount, calculate by every box 2Kg, printer needs to add ink 80��120 boxes every day, namely every day is by 80��120 ink cartridge garbages of generation, these speckle with ink print cartridge cannot recycling, be all taken as garbage disposal, pollution on the environment can not be underestimated.
Ink source provided by the invention automatically feeds control system, utilizes based on ink tank by repeatable, can detect quantity of ink in ink in printing press box in real time, realizes ink source by automatic hydraulic system and adds the automatization of ink. Be conducive to improving the automatization of printing process, integrated level, be completely eliminated ink cartridge garbage, reduce environmental pollution.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of control system automatically fed for ink in printing press source, system is by utilizing recycling ink tank, can quantity of ink signal in quantity of ink and ink tank in Real-time Collection ink in printing press box, the quantity of ink that need to add is calculated to ink in printing press box by control algolithm, sending hydraulic control signal and realize the fair supply to ink in printing press box quantity of ink, system also has the monitoring to quantity of ink in ink tank and hydraulic system and warning function.
For solving above-mentioned technical problem, the present invention adopts following technological means:
A kind of control system automatically fed for ink in printing press source, including processor, sensor assembly, power module, Signal-regulated kinase, hydraulic pump drive module, alarm module, communication module.
Described power module, Signal-regulated kinase, hydraulic pump drive module, alarm module, communication module are all connected with processor.
Described sensor assembly is provided with quantity of ink sensor and hydraulic pump state sensor in ink in printing press box quantity of ink sensor, ink tank, and described sensor assembly is connected with Signal-regulated kinase.
Described communication module is provided with serial communication and two kinds of interfaces of network service, can connect host computer by serial communication interface, can be used for printing machine online ink supply by network communication interface.
The whole control system core can adopt the microprocessor of 16 bit, it is achieved to the detection of quantity of ink in ink in printing press box and control.
Technical scheme, adopting on the repeatable basis utilizing ink tank, realize the real-time detection of quantity of ink in ink in printing press box quantity of ink, ink tank by sensor, history consumption according to real-time detected value and unit hour, realized the control of quantity of ink in ink in printing press box by hydraulic pump drive module, make to keep in ink cartridge uniformly suitable quantity of ink, it is achieved ink source adds the automatization of ink. The present invention is conducive to improving the automatization of printing process, integrated level, can save ink simultaneously, ink cartridge garbage is completely eliminated, and reduces environmental pollution.
Further optimal technical scheme is as follows:
Described alarm module may be designed as sound and photoelectricity form, breaks down in hydraulic system or sends prompting and warning message during quantity of ink deficiency in ink tank with acoustic-electric form.
Described power module is provided with 3.3V DC power supplier, 5V DC power supplier, 12V DC power supplier, 24V DC power supplier and �� 15V DC power supplier, and respectively processor chips itself, processor peripheral circuit, ink in printing press box quantity of ink control relay, hydraulic pump drive relay and quantity of ink detection signal condition amplifier and be powered.
The serial communication interface that described processor can pass through in communication module connects host computer, utilizes host computer that whole control system is debugged and program optimization.
Reservation networks communication interface in described communication module, processor can connect upper system by network communication interface, it is achieved the online ink supply of multiple stage printer, it is simple to automatically supplying ink system extends again.
Described hydraulic pump drive module receives the control signal of processor and carries out conditioning amplification, is attached with the hydraulic pump in hydraulic system, drives the operation of hydraulic cylinder by controlling hydraulic pump, ink in ink tank is sent to ink in printing press box.
In described ink tank, quantity of ink sensor, printing press ink box quantity of ink sensor, hydraulic pump state sensor and the packet of hydraulic pump drive module are arranged; Different ink tank is built with the ink of different colours, and in same group of ink tank, same color ink is detected and controls by quantity of ink sensor, ink in printing press box quantity of ink sensor, hydraulic pump sensor and hydraulic-driven module.
Accompanying drawing explanation
Fig. 1 is the Control system architecture frame diagram automatically fed for ink in printing press source of the present invention.
Description of reference numerals: 1-processor; 2-power module;3-sensor assembly; 4-Signal-regulated kinase; 5-hydraulic pump drive module; 6-alarm module; 7-communication module.
Detailed description of the invention
Below in conjunction with embodiment, further illustrate the present invention.
Referring to Fig. 1 it can be seen that a kind of control system automatically fed for ink in printing press source, including processor 1, power module 2, sensor assembly 3, Signal-regulated kinase 4, hydraulic pump drive module 5, alarm module 6, communication module 7.
Described power module 2, Signal-regulated kinase 4, hydraulic pump drive module 5, alarm module 6, communication module 7 are all connected with processor 1.
Described sensor assembly 3 is provided with quantity of ink sensor and hydraulic pump state sensor in ink in printing press box quantity of ink sensor, ink tank, and described sensor assembly 3 is connected with Signal-regulated kinase 4.
The whole control system core can adopt the microprocessor of 16 bit 1, it is achieved to the detection of quantity of ink in ink in printing press box and control. The microprocessor of 16 bit 1 selects TMS320F240.
Described alarm module 6 may be designed as sound and photoelectric alarm form, breaks down in hydraulic system or sends prompting and warning message during quantity of ink deficiency in ink tank with acoustic-electric form.
Described power module 2 is provided with 3.3V DC power supplier, 5V DC power supplier, 12V DC power supplier, 24V DC power supplier and �� 15V DC power supplier, and respectively processor chips itself, processor peripheral circuit, ink in printing press box quantity of ink control relay, hydraulic pump drive relay and quantity of ink detection signal condition amplifier are powered.
Described communication module 7 is provided with serial communication and two kinds of interfaces of network service, and the serial communication interface that processor 1 can pass through in communication module 7 connects host computer, utilizes host computer that whole control system is debugged and program optimization.
In described communication module 7 can reservation networks communication interface, processor can connect upper system by network communication interface, it is achieved the online ink supply of multiple stage printer, it is simple to automatically supplying ink system extends again.
Described hydraulic pump drive module 5 receives the control signal of processor 1 and carries out conditioning amplification, is attached with the hydraulic pump in hydraulic system, drives the operation of hydraulic cylinder by controlling hydraulic pump, ink in ink tank is sent to ink in printing press box.
In described ink tank, quantity of ink sensor, ink in printing press box quantity of ink sensor, hydraulic pump state sensor and hydraulic pump drive module 5 packet are arranged; Different ink tank is built with the ink of different colours, and in same group of ink tank, quantity of ink sensor, ink in printing press box quantity of ink sensor, hydraulic pump state sensor and hydraulic pump drive module to the measurement of same color ink and control.
Above-described embodiment is adopting on the repeatable basis utilizing ink tank, realize the real-time detection of quantity of ink in ink in printing press box quantity of ink, ink tank by sensor assembly 3, history consumption according to real-time detected value and unit hour, realize the control of quantity of ink in ink in printing press box by hydraulic pump drive module 5, make to keep in ink cartridge uniformly suitable quantity of ink, realize ink source and add the automatization of ink, improve the automatization of printing process, integrated level, environmental pollution that ink cartridge garbage cause is completely eliminated.
Owing to the foregoing is only the specific embodiment of the present invention, but the protection of the present invention is not limited to this, any those skilled in the art it is contemplated that the equivalent change of the technical program technical characteristic or replacement, be all encompassed within protection scope of the present invention.
Claims (5)
1. the control system automatically fed for ink in printing press source, including processor, sensor assembly, power module, Signal-regulated kinase, hydraulic pump drive module, alarm module, communication module; It is characterized in that: described sensor assembly is provided with quantity of ink sensor and hydraulic pump state sensor in ink in printing press box quantity of ink sensor, ink tank, and described sensor assembly is connected with Signal-regulated kinase.
2. the control system automatically fed for ink in printing press source according to claim 1, it is characterised in that: described power module, Signal-regulated kinase, hydraulic pump drive module, alarm module, communication module are all connected with processor.
3. the control system automatically fed for ink in printing press source according to claim 1, it is characterized in that: described communication module is provided with serial communication and two kinds of interfaces of network service, host computer can be connected by serial communication interface, can be used for multiple stage printing machine online ink supply by network communication interface.
4. the control system automatically fed for ink in printing press source according to claim 1, it is characterised in that: described power module is provided with 3.3V DC power supplier, 5V DC power supplier, 12V DC power supplier, 24V DC power supplier and �� 15V DC power supplier.
5. the control system automatically fed for ink in printing press source according to claim 1, it is characterised in that: in described ink tank, quantity of ink sensor, ink in printing press box quantity of ink sensor, hydraulic pump state sensor and the packet of hydraulic pump drive module are arranged; Different ink tank is built with the ink of different colours, and in same group of ink tank, same color ink is detected and controls by quantity of ink sensor, ink in printing press box quantity of ink sensor, hydraulic pump state sensor and hydraulic-driven module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610148252.8A CN105644144A (en) | 2016-03-16 | 2016-03-16 | Control system for automatic supply of ink source of printing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610148252.8A CN105644144A (en) | 2016-03-16 | 2016-03-16 | Control system for automatic supply of ink source of printing machine |
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| CN105644144A true CN105644144A (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610148252.8A Pending CN105644144A (en) | 2016-03-16 | 2016-03-16 | Control system for automatic supply of ink source of printing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107584910A (en) * | 2017-10-23 | 2018-01-16 | 湖州天骊正隆电子科技有限公司 | A kind of dual-purpose colour band box device of resource-conserving |
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| CN202491514U (en) * | 2012-04-19 | 2012-10-17 | 浙江点阵印刷科技有限公司 | Printing ink automatic control system |
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| CN204749521U (en) * | 2015-04-10 | 2015-11-11 | 林宜山 | Automatic add black device |
| CN205058844U (en) * | 2015-09-30 | 2016-03-02 | 河南中烟工业有限责任公司 | A advance black device for cigarette machine wrapping paper inkjet print system |
| CN205112675U (en) * | 2015-11-04 | 2016-03-30 | 成远景 | Ink supplying device for digital decorating machine |
| CN205439592U (en) * | 2016-03-16 | 2016-08-10 | 王玉 | A controlling means that is used for source self feeding of printing machine printing ink |
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2016
- 2016-03-16 CN CN201610148252.8A patent/CN105644144A/en active Pending
Patent Citations (12)
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| CN202242320U (en) * | 2011-09-29 | 2012-05-30 | 武汉虹之彩包装印刷有限公司 | Intelligent concentrated ink supply system of high-speed rotary gravure press |
| CN202491514U (en) * | 2012-04-19 | 2012-10-17 | 浙江点阵印刷科技有限公司 | Printing ink automatic control system |
| CN202952647U (en) * | 2012-12-05 | 2013-05-29 | 陕西科技大学 | Ink liquid level control device of corrugated case printer ink storage barrel |
| CN203093318U (en) * | 2013-01-17 | 2013-07-31 | 南京协力电子科技集团有限公司 | Printed circuit board ink jet printing machine ink jet system |
| CN203713242U (en) * | 2013-11-13 | 2014-07-16 | 江苏科思机电工程有限公司 | Automatic ink adding control device |
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| CN205058844U (en) * | 2015-09-30 | 2016-03-02 | 河南中烟工业有限责任公司 | A advance black device for cigarette machine wrapping paper inkjet print system |
| CN205112675U (en) * | 2015-11-04 | 2016-03-30 | 成远景 | Ink supplying device for digital decorating machine |
| CN205439592U (en) * | 2016-03-16 | 2016-08-10 | 王玉 | A controlling means that is used for source self feeding of printing machine printing ink |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107584910A (en) * | 2017-10-23 | 2018-01-16 | 湖州天骊正隆电子科技有限公司 | A kind of dual-purpose colour band box device of resource-conserving |
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Application publication date: 20160608 |
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| RJ01 | Rejection of invention patent application after publication |