CN214055682U - Automatic nailing machine - Google Patents

Automatic nailing machine Download PDF

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Publication number
CN214055682U
CN214055682U CN202022714875.1U CN202022714875U CN214055682U CN 214055682 U CN214055682 U CN 214055682U CN 202022714875 U CN202022714875 U CN 202022714875U CN 214055682 U CN214055682 U CN 214055682U
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nailing
station
automatic
nailing machine
machine
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CN202022714875.1U
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陈文君
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Shanghai Asd Robot Co ltd
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Shanghai Asd Robot Co ltd
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Abstract

The utility model belongs to the technical field of furniture manufacture equipment, concretely relates to automatic nailer. Adopt not enough of artifical nailing to current field of furniture, the utility model discloses a following technical scheme: an automatic nailing machine for nailing a workpiece, the automatic nailing machine comprising: the device comprises a loading station, a positioning table and a positioning device, wherein the loading station is provided with a tool positioning table; the nailing machine comprises a nailing station, wherein a tool positioning table is arranged at the nailing station; the station positioner switches the two tool positioning tables between a feeding station and a nailing station; the nailing robot is used for nailing workpieces at a nailing station. The utility model discloses an automatic nailing machine's beneficial effect is: the automatic nailing machine is provided with the station positioner and at least two tool positioning tables, after a worker feeds materials on the feeding station, the workpiece is moved to the nailing station along with the tool positioning tables by the station positioner, and when the workpiece is nailed on the nailing station, the worker can feed materials on the feeding station simultaneously to realize automatic nailing.

Description

Automatic nailing machine
Technical Field
The utility model belongs to the technical field of furniture manufacture equipment, concretely relates to automatic nailer.
Background
In the fields of furniture and the like, nailing of a wood frame is mostly completed by manual operation at present, the labor intensity of workers is high, the nailing consistency is poor due to the limitation of the technical proficiency of the workers and the like.
Disclosure of Invention
The utility model discloses to the not enough of current furniture field adoption artifical nailing, provide an automatic nailer, promote degree of automation, promote the nailing quality.
In order to achieve the above purpose, the utility model adopts the following technical scheme: an automatic nailing machine for nailing a workpiece, the automatic nailing machine comprising:
the device comprises a loading station, a positioning table and a positioning device, wherein the loading station is provided with a tool positioning table;
the nailing machine comprises a nailing station, wherein a tool positioning table is arranged at the nailing station;
the station positioner switches the two tool positioning tables between a feeding station and a nailing station;
the nailing robot is used for nailing workpieces at a nailing station.
The utility model discloses an automatic nailing machine has station machine of shifting and at least two frock location platforms, and the workman is after the material loading station material loading, and the work piece is moved to the nailing station by the station machine of shifting along with frock location platform, and when the work piece was nailed at the nailing station, the workman can be material loading simultaneously at the material loading station to realize automatic nailing; meanwhile, the consistency degree is better than that of manual nailing by adopting a robot. The automatic nailing machine can also carry out secondary nailing, namely, the workpiece returns to the loading station after completing primary nailing at the nailing station, and after the worker puts the secondary nailing material, the workpiece after the secondary discharging is moved to the nailing station by the station positioner to carry out secondary nailing, such as nailing the wooden frame and the wooden board together.
As an improvement, the automatic nailing machine further comprises a reloading platform, the reloading platform is provided with a nailing gun and a discharging tool, and the nailing robot is provided with a quick replacing disc matched with the nailing gun and the discharging tool. Through setting up the platform of reloading that has nailing gun and unloading frock, can realize automatic unloading after the nailing is accomplished. After nailing is completed, the nailing robot firstly unloads the nailing gun, then grabs the blanking tool, and then blanks the workpiece.
As an improvement, the automatic nailing machine further comprises a blanking tray, and the blanking tray is used for placing workpieces with completed nailing.
As an improvement, the automatic nailing machine also comprises a nail supplementing platform.
As an improvement, the station positioner, the reloading table, the blanking tray and the nail supplementing table sequentially encircle the nailing robot.
As an improvement, the quick-change disc is simultaneously matched with the nailing gun and the blanking tool.
As an improvement, the automatic nailing machine further comprises a robot electric control cabinet and a master control cabinet.
As an improvement, the robot electric control cabinet and the master control cabinet are respectively positioned at two opposite sides of the nailing robot.
As an improvement, the robot electric control cabinet and the master control cabinet are arranged at the edge of the automatic nailing machine.
As an improvement, the automatic nailing machine further comprises a double-hand controller used for starting the station positioner.
As an improvement, the edge of the automatic nailing machine is provided with a guard rail, and a safety grating is arranged at the guard rail.
The utility model discloses an automatic nailing machine's beneficial effect is: the automatic nailing machine is provided with the station positioner and at least two tool positioning tables, after a worker feeds materials on the feeding station, the workpiece is moved to the nailing station along with the tool positioning tables by the station positioner, and when the workpiece is nailed on the nailing station, the worker can feed materials on the feeding station simultaneously to realize automatic nailing.
Drawings
Fig. 1 is a schematic plan view of an automatic nailing machine according to a first embodiment of the present invention.
Fig. 2 is a schematic plan view of a tooling positioning table of an automatic nailing machine according to a first embodiment of the present invention.
Fig. 3 and 4 are front views of the automatic nailing machine with different angles of the station positioner according to the first embodiment of the present invention.
In the figure, 1, a station positioner;
2. a tooling positioning table;
3. a nailing robot;
4. a nailing gun;
5. blanking tooling;
6. a blanking tray;
7. a nail repairing table;
8. a robot electric control cabinet;
9. a master control cabinet;
10. a two-hand controller;
11. protecting the fence;
12. and (4) a safety grating.
Detailed Description
The technical solutions of the embodiments of the present invention will be explained and explained below with reference to the drawings of the embodiments of the present invention, but the embodiments described below are only preferred embodiments of the present invention, and are not all embodiments. Other embodiments obtained by persons skilled in the art without any inventive work based on the embodiments in the embodiment belong to the protection scope of the invention.
Referring to fig. 1 to 4, the utility model discloses an automatic nailing machine for carry out the nailing to the work piece, automatic nailing machine includes:
the device comprises a loading station, a positioning table and a positioning device, wherein the loading station is provided with a tool positioning table;
the nailing machine comprises a nailing station, wherein a tool positioning table is arranged at the nailing station;
the station positioner switches the two tool positioning tables between a feeding station and a nailing station;
the nailing robot is used for nailing workpieces at a nailing station.
The utility model discloses an automatic nailing machine has station machine of shifting and at least two frock location platforms, and the workman is after the material loading station material loading, and the work piece is moved to the nailing station by the station machine of shifting along with frock location platform, and when the work piece was nailed at the nailing station, the workman can be material loading simultaneously at the material loading station to realize automatic nailing; meanwhile, the consistency degree is better than that of manual nailing by adopting a robot. The automatic nailing machine can also carry out secondary nailing, namely, the workpiece returns to the loading station after completing primary nailing at the nailing station, and after the worker puts the secondary nailing material, the workpiece after the secondary discharging is moved to the nailing station by the station positioner to carry out secondary nailing, such as nailing the wooden frame and the wooden board together.
Example one
Referring to fig. 1 to 4, an automatic nailing machine according to a first embodiment of the present invention is used for nailing a workpiece, the automatic nailing machine includes:
the device comprises a loading station, wherein a tool positioning table 2 is arranged at the loading station;
the nailing machine comprises a nailing station, wherein a tool positioning table 2 is arranged at the nailing station;
the tool positioning table comprises a station positioner 1, wherein the station positioner 1 switches two tool positioning tables 2 between a feeding station and a nailing station;
a nailing robot 3, wherein the nailing robot 3 nails a workpiece at a nailing station.
In this embodiment, the station positioner 1 adopts the three-axis two-station positioner 1, and the specific structure of the three-axis two-station positioner 1 and how to realize the displacement of the two tool positioning tables 2 can refer to the prior art.
In this embodiment, automatic nailer still includes the platform of reloading, the platform of reloading is equipped with nailer 4 and unloading frock 5, nailing robot 3 have with nailer 4 with unloading frock 5 matched with fast dish of trading. Through setting up the platform of reloading that has nailing machine 4 and unloading frock 5, can realize automatic unloading after the nailing is accomplished. After nailing is completed, the nailing robot 3 unloads the nailing gun 4, grabs the blanking tool 5, and then blanks the workpiece.
In this embodiment, the quick change disc is simultaneously adapted to the nailing gun 4 and the blanking tool 5. Therefore, only one nailing robot 3 is needed to realize nailing and blanking.
In the present embodiment, the nailing robot 3 is a six-axis robot.
The specific structure between the quick change plate and the nailing gun 4 and the blanking tool 5 and the specific structure how to realize blanking by the nailing robot 3 and the blanking tool 5 can refer to the prior art.
In this embodiment, automatic nailer still includes unloading tray 6, unloading tray 6 is used for placing the work piece that the nailing was accomplished.
In this embodiment, the automatic nailing machine further includes a nail feeding table 7. The setting of the nail-fixing platform 7 can automatically fix the nail of the nail gun 4.
The automatic patch structure can be referred to the prior art.
In this embodiment, the station machine of shifting 1 the platform of reloading the unloading tray 6 mend nail platform 7 and encircle in proper order nailing robot 3. Specifically, in the plan layout of fig. 1, since the station positioner 1 is large, the station positioner 1 occupies approximately half the space of the automatic nailing machine, the station positioner 1 is located below the automatic nailing machine in the up-down direction, the reloading table and the nailing table 7 are located on the left and right sides of the nailing robot 3, and the blanking tray 6 is located above the nailing robot 3.
In this embodiment, the automatic nailing machine further includes a robot electric control cabinet 8 and a main control cabinet 9.
In this embodiment, the robot electric control cabinet 8 and the master control cabinet 9 are respectively located on two opposite sides of the nailing robot 3. Specifically, the robot electric control cabinet 8 is located on the right side of the nailing robot 3, and the total control cabinet 9 is located on the left side of the nailing robot 3.
In this embodiment, the robot electric control cabinet 8 and the main control cabinet 9 are disposed at the edge of the automatic nailing machine, so as to facilitate the user to control.
In this embodiment, the automatic nailing machine further includes a two-hand controller 10 for starting the station positioner 1. Both hands controller 10 is apart from the workspace of station machine 1 promptly the active area certain distance of frock locating platform 2 to, need both hands to control, in order to guarantee safe in utilizationly. The both-hand controller 10 is fixedly installed to prevent a person outside the automatic nailing machine from being touched by mistake.
In this embodiment, a guard rail 11 is disposed at an edge of the automatic nailing machine, and a safety grating 12 is disposed at the guard rail 11. Specifically, in the plan layout of fig. 1, the guard rails 11 are located on the left and right sides, and the safety gratings 12 are located on the upper and lower sides. Workers can enter and exit the automatic nailing machine from the upper side and the lower side, and operations such as feeding and moving are achieved.
The embodiment of the utility model provides an automatic nailer's a theory of operation is: firstly, a worker loads a wooden frame on a tool positioning table 2 of a feeding station according to the process requirement, the worker moves to a two-hand controller 10 after placing the wooden frame, the two hands press buttons and withdraw from a working area (the working area is an area enclosed by a guardrail and a safety grating 12), a three-axis two-station positioner 1 rotates, the positions of the tool positioning table 2 with the wooden frame installed on the feeding station and the tool positioning table 2 without any workpiece installed on a nailing station are exchanged, the worker loads the wooden frame into the tool positioning table 2 again after the exchange is in place, meanwhile, a nailing robot 3 assembles a nailing gun 4 from the exchange table, nails the wooden frame according to the preset nailing process, the nailing robot 3 resets to a working position after completing the nailing, a master control cabinet 9 controls the three-axis two-station positioner 1 to rotate after receiving the information that the nailing robot 3 completes the nailing by placing the wooden frame, the positions of a nailed wooden frame and a nailed wooden frame are exchanged, after the positions are exchanged, a worker places a wooden board on the nailed wooden frame, the worker places the wooden board and moves to the two-hand controller 10, the two hands press a button and exit from a working area, while placing the wooden board, the nailing robot 3 nails the wooden frame according to a preset program, after placing the wooden board, the worker moves to the two-hand controller 10, the two hands press the button and exit from the working area, the three-axis two-station positioner 1 exchanges the positions of the wooden frame where the wooden board is placed and the nailed wooden frame, after the positions are exchanged, the worker places the wooden board on the nailed wooden frame, meanwhile, the nailing robot 3 gives the wooden board according to the preset program, after the nailing robot 3 finishes nailing, the nailing robot puts down the nailing gun 4 on the loading table and assembles a blanking tool 5, then the blanking tool 5 uses the blanking tool 5 to put the nailed wooden frame and the wooden board on a tray 6 and grab the wooden tray, put 3 gyration of completion back nailing robot to the platform of reloading and put down unloading frock 5, assembly nailing gun 4 to get back to and wait to do the position, total switch board 9 control two stations of triaxial machine 1 rotates, rotates the location frock platform of having put the plank to the nailing station, shifts and accomplishes the back, and the workman loads into empty location frock according to the technological requirement timber on, repeats above-mentioned frock, realizes lasting nailing. When the nail in the nailing machine 4 is used up or is lowered to a certain value, the nailing robot 3 transfers the nailing machine 4 to the nail feeding table 7 for automatic nail feeding. The guard rail 11 and the safety grating 12 play a safety protection role, and when the safety grating 12 detects that the guard rail is shielded, the automatic nailing machine does not work and gives an alarm.
The embodiment of the utility model provides an automatic nailing machine's working process is:
s1, feeding a first material on the first tool positioning table 2 of the feeding station, and feeding no material on the second tool positioning table 2 of the nailing station;
s2, displacing the first tool positioning table 2 and the second tool positioning table 2;
s3, nailing the first material on the first tool positioning table 2 of the nailing station by the nailing robot 3 for one time to the first material on the second tool positioning table 2 without the material;
s4, displacing the first tool positioning table 2 and the second tool positioning table 2;
s5, loading a second material on the first material subjected to one-time nailing on the first tool positioning table 2 at the loading station, and nailing the first material on the second tool positioning table 2 at the nailing station by the nailing robot 3;
s6, displacing the first tool positioning table 2 and the second tool positioning table 2;
s7, loading a second material on the first material after the first nailing on the second tool positioning table 2 at the loading station, carrying out the second nailing on the second material on the first tool positioning table 2 at the nailing station by the nailing robot 3, and discharging after the second nailing is finished;
s8, displacing the first tool positioning table 2 and the second tool positioning table 2;
s9, performing secondary nailing on the second material on the second tool positioning table 2 of the nailing station by the nailing robot 3, and discharging after the secondary nailing is completed;
and S10, repeating the above operations.
In other embodiments, the feeding process may be replaced by an automated process.
In other embodiments, when only one nailing is required, the nailing process may also be:
s1, feeding a first material on the first tool positioning table 2 of the feeding station, and feeding no material on the second tool positioning table 2 of the nailing station;
s2, displacing the first tool positioning table 2 and the second tool positioning table 2;
s3, nailing the first material on the first tool positioning table 2 of the nailing station once by the nailing robot 3 to the first material on the second tool positioning table 2 without the material, and blanking after completing the nailing once;
and S4, repeating the above operations.
The utility model provides an automatic nailer's beneficial effect is: the automatic nailing machine is provided with the station positioner 1 and at least two tool positioning tables 2, after a worker feeds materials on a feeding station, a workpiece is moved to a nailing station along with the tool positioning tables 2 by the station positioner 1, and when the workpiece is nailed on the nailing station, the worker can feed materials simultaneously on the feeding station to realize automatic nailing.
While the invention has been described with reference to specific embodiments thereof, it will be understood by those skilled in the art that the invention is not limited thereto but is intended to cover various modifications and changes, including but not limited to the details shown in the drawings and described in the foregoing detailed description. Any modification which does not depart from the functional and structural principles of the invention is intended to be included within the scope of the following claims.

Claims (10)

1. An automatic nailing machine for nailing a workpiece, characterized in that: the automatic nailing machine includes:
the device comprises a feeding station, wherein a tool positioning table (2) is arranged at the feeding station;
the nailing machine comprises a nailing station, wherein a tool positioning table (2) is arranged at the nailing station;
the tool positioning device comprises a station positioner (1), wherein the station positioner (1) switches two tool positioning tables (2) between a feeding station and a nailing station;
the nailing machine comprises a nailing robot (3), wherein the nailing robot (3) nails a workpiece at a nailing station.
2. The automatic nailing machine of claim 1, wherein: the automatic nailing machine further comprises a reloading platform, the reloading platform is provided with a nailing gun (4) and a discharging tool (5), and the nailing robot (3) is provided with a quick replacing disc matched with the nailing gun (4) and the discharging tool (5).
3. The automatic nailing machine of claim 2, wherein: the automatic nailing machine further comprises a discharging tray (6), and the discharging tray (6) is used for placing workpieces with completed nailing.
4. The automatic nailing machine of claim 3, wherein: the automatic nailing machine also comprises a nail supplementing platform (7).
5. The automatic nailing machine of claim 4, wherein: station machine of shifting (1), the platform of reloading unloading tray (6) mend nail platform (7) and encircle in proper order nailing machine people (3).
6. The automatic nailing machine of claim 2, wherein: the quick-change disc is simultaneously matched with the nailing gun (4) and the blanking tool (5).
7. The automatic nailing machine of claim 1, wherein: the automatic nailing machine further comprises a robot electric control cabinet (8) and a master control cabinet (9).
8. The automatic nailing machine of claim 7, wherein: the robot electric control cabinet (8) and the master control cabinet (9) are respectively positioned at two opposite sides of the nailing robot (3); the robot electric control cabinet (8) and the master control cabinet (9) are arranged at the edge of the automatic nailing machine.
9. The automatic nailing machine of claim 1, wherein: the automatic nailing machine further comprises a double-hand controller (10) used for starting the station positioner (1).
10. The automatic nailing machine of claim 1, wherein: a protective guard (11) is arranged at the edge of the automatic nailing machine, and a safety grating (12) is arranged at the protective guard (11).
CN202022714875.1U 2020-11-20 2020-11-20 Automatic nailing machine Active CN214055682U (en)

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Application Number Priority Date Filing Date Title
CN202022714875.1U CN214055682U (en) 2020-11-20 2020-11-20 Automatic nailing machine

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CN214055682U true CN214055682U (en) 2021-08-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114147823A (en) * 2021-12-08 2022-03-08 上海交通大学 Assembly system and method for side plate part of insulation box for LNG low-temperature enclosure system with wooden wedge blocks
CN115503061A (en) * 2022-10-08 2022-12-23 圣奥科技股份有限公司 Sofa wooden frame nailing automation method and sofa wooden frame nailing device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114147823A (en) * 2021-12-08 2022-03-08 上海交通大学 Assembly system and method for side plate part of insulation box for LNG low-temperature enclosure system with wooden wedge blocks
CN114147823B (en) * 2021-12-08 2023-02-17 上海交通大学 Assembly system and method for side plate part of insulation box for LNG low-temperature enclosure system with wooden wedge blocks
CN115503061A (en) * 2022-10-08 2022-12-23 圣奥科技股份有限公司 Sofa wooden frame nailing automation method and sofa wooden frame nailing device

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