CN214052879U

CN214052879U - Ultrasonic cleaning machine for cleaning crankshaft of compressor

Info

Publication number: CN214052879U
Application number: CN202023060105.6U
Authority: CN
Inventors: 蒋中连
Original assignee: Hangzhou Xianglong Auto Parts Co ltd
Current assignee: Hangzhou Xianglong Auto Parts Co ltd
Priority date: 2020-12-17
Filing date: 2020-12-17
Publication date: 2021-08-27
Anticipated expiration: 2030-12-17

Abstract

The utility model discloses a be used for abluent ultrasonic cleaner of compressor crankshaft, including the casing, handle the case, washing tank and stoving subassembly, the stoving subassembly is installed at the top of casing, install the top cap in the stoving subassembly, the spray tube is installed to the inside equidistance of top cap, the inside top central point department of putting of casing is equipped with the washing tank, supersonic generator is installed through the bolt in the bottom of washing tank, the water tank is installed to inside bottom one side of casing, the inside bottom of casing is kept away from one side of water tank and is installed and handle the case. The utility model discloses an install the stoving subassembly at the top of casing, can utilize the stoving subassembly to blow off hot-blastly, and then after the bent axle washs, dry the bent axle, not only accelerated the stoving speed of bent axle, can also reduce operation workman's work load to in the speed of increase bent axle production, for the production and processing of bent axle provides facility.

Description

Ultrasonic cleaning machine for cleaning crankshaft of compressor

Technical Field

The utility model relates to an ultrasonic cleaner technical field specifically is a be used for abluent ultrasonic cleaner of compressor crankshaft.

Background

In the process of processing a compressor crankshaft, due to processing steps such as cutting and the like, a plurality of impurities are attached to the surface of the crankshaft, so that the crankshaft needs to be cleaned once after the crankshaft is processed, the cleanliness of a crankshaft processed product is guaranteed, dirt on the surface of the crankshaft is generally impurities which are difficult to clean such as oil stains, and the like.

The existing ultrasonic cleaning machine has the following defects:

1. the existing ultrasonic cleaning machine does not have the drying function, sewage still adheres to the surface of the crankshaft after the crankshaft is subjected to ultrasonic cleaning, and if the crankshaft is wiped by manpower in sequence, the workload of operators is increased, the processing time is wasted, and the efficiency of crankshaft processing is not improved;

2. the existing ultrasonic cleaning machine is not beneficial to the environmental protection of a lifting device because sewage is directly discharged to cause waste and pollution of water resources after the crankshaft is cleaned.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a be used for abluent ultrasonic cleaner of compressor crankshaft to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an ultrasonic cleaner for cleaning a compressor crankshaft comprises a shell, a processing box, a cleaning tank and a drying assembly, wherein supporting seats are installed on two sides of the bottom of the shell, knobs are installed on two sides of the shell, one ends of the knobs extend to the inside of the shell and are provided with threaded sleeves, extended lead screws are installed in the threaded sleeves through threaded structures, the drying assembly is installed at the top of the shell, a top cover is installed in the drying assembly, spray pipes are installed on the top cover in an equidistant mode, handles are welded on two sides of the top cover, a guide pipe extending to the inside of the top cover is installed at the central position of the top cover, a heating plate is installed on the outer side of the guide pipe, an air pump is installed at one end of the guide pipe, a control box is installed on one side of the top of the inside of the shell, a control panel is installed at the top of the control box, the central position of the top of the inside of the shell is provided with the cleaning tank, the utility model discloses a washing tank, including washing tank, wash tank, draw-in groove, suction pump, ultrasonic generator, iron-manganese removal otter board, active carbon otter board, washing tank, water pump, water tank, water pump, washing tank.

Preferably, the front of the shell is provided with an access door through a hinge, and two sides of the front of the shell are provided with side doors.

Preferably, the input of suction pump is installed and is extended to the inside drinking-water pipe of water tank, and the output of suction pump is installed and is extended to the inside raceway of wash bowl.

Preferably, the top of the ultrasonic generator is equidistantly provided with a vibration plate extending to the inside of the cleaning tank, and the outer side of the vibration plate is provided with a waterproof sleeve.

Preferably, a drain pipe is installed on one side of the treatment box, and the top of the treatment box is connected with a sewer pipe.

Preferably, a rotating wheel is installed on one side of the top of the control panel, and a display is installed on one side, far away from the rotating wheel, of the top of the control panel.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses an install the stoving subassembly at the top of casing, can utilize the stoving subassembly to blow off hot-blastly, and then after the bent axle washs, dry the bent axle, not only accelerated the stoving speed of bent axle, can also reduce operation workman's work load to in the speed of increase bent axle production, for the production and processing of bent axle provides facility.

2. The utility model discloses an internally mounted at the casing has the processing case, can utilize the processing case to carry out filtration purification to the sewage of discharging in the washing tank, and then reduces metal ion and impurity content in the sewage before sewage discharge to reduce sewage and to natural environment's pollution, be favorable to hoisting device's feature of environmental protection, reduced the waste of water resource.

Drawings

Fig. 1 is a schematic front internal structure diagram of the present invention;

FIG. 2 is a schematic view of the front external structure of the present invention;

fig. 3 is a schematic top view of the external structure of the present invention;

fig. 4 is the local structure schematic diagram of the drying assembly of the present invention.

In the figure: 1. a housing; 101. a knob; 102. a threaded sleeve; 103. a screw rod; 104. a supporting seat; 105. a side door; 106. an access door; 2. a water tank; 201. a water pumping pipe; 202. a water pump; 3. an ultrasonic generator; 301. a vibration plate; 302. a waterproof jacket; 4. a treatment tank; 401. a drain pipe; 402. removing the ferro-manganese screen plate; 403. an activated carbon screen plate; 5. a control box; 501. a control panel; 502. a rotating wheel; 503. a display; 6. a cleaning tank; 601. a waterproof pad; 602. a card slot; 603. a sewer pipe; 604. an electromagnetic valve; 7. a drying assembly; 701. a top cover; 702. a handle; 703. a nozzle; 704. heating plates; 705. a conduit; 706. an air pump.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be either fixedly connected or detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-4, the present invention provides an embodiment: an ultrasonic cleaner for cleaning a compressor crankshaft comprises a shell 1, a processing box 4, a cleaning tank 6 and a drying assembly 7, wherein supporting seats 104 are installed on two sides of the bottom of the shell 1, the shell 1 can provide an installation position for internal assemblies, the supporting seats 104 can provide support for the shell 1 and further increase the stability of the device, knobs 101 are installed on two sides of the shell 1, the knobs 101 can rotate and further drive threaded sleeves 102 to rotate, threaded sleeves 102 are installed on one ends of the knobs 101 extending into the shell 1, internal threads are arranged inside the threaded sleeves 102 and can be matched with external threads of screw rods 103 and further driven by the knobs 101 to rotate, so that the screw rods 103 horizontally move inside the threaded sleeves 102, the screw rods 103 extending out are installed inside the threaded sleeves 102 through threaded structures, and the screw rods 103 can be connected with the threaded sleeves 102 in a clamping manner, and then rotate and drive through the threaded spindle and carry on the horizontal migration, the top of the body 1 installs the drying assembly 7, the drying assembly 7 can blow out the hot wind, and then dry the crankshaft, install the top cover 701 in the drying assembly 7, the top cover 701 can offer the position installed for the assembly of inside, the inside of the top cover 701 is fitted with the spray pipe 703 at the equidistance, the spray pipe 703 can make the hot wind blow out, and then dry the crankshaft after washing, the both sides of top of the top cover 701 weld the handle 702, the handle 702 can be convenient for open and close the top cover 701, and then easy to put and put the crankshaft, the top central point of the top cover 701 installs the conduit 705 extending to the inside of the top cover 701, the conduit 705 can be the air pump 706 to the inside air current of the top cover 701, and the outside of the conduit 705 installs the hot plate 704, the hot plate 704 can heat the air in the conduit 705 and make its temperature rise, and then dry the crankshaft with the hot wind, an air pump 706 is installed at one end of the conduit 705, the air pump 706 can be of an RB-83D-3 type, the air pump 706 can suck air after being electrified so as to convey the air to the inside of the top cover 701, a control box 5 is installed at one side of the top inside the shell 1, the control box 5 can conveniently control electrical components inside the device, a control panel 501 is installed at the top of the control box 5, the control panel 501 can provide an installation position for components at the top, a cleaning groove 6 is arranged at the central position of the top inside the shell 1, the cleaning groove 6 can provide a position for cleaning a crankshaft, a waterproof pad 601 is installed inside the cleaning groove 6, the waterproof performance of the interior of the cleaning groove 6 can be improved by the waterproof pad 601, water leakage of the cleaning groove 6 is avoided, clamping grooves 602 are installed at two sides inside the cleaning groove 6, one side of each clamping groove 602 is connected with the screw rod 103, and the clamping grooves 602 can limit the two ends of the crankshaft, further ensuring the installation stability of the crankshaft, the clamping grooves 602 can be driven to horizontally move by the horizontal movement of the screw rod 103 so as to conveniently adjust the distance between the clamping grooves 602 at two sides and conveniently fix the crankshafts with different lengths, a sewer pipe 603 is installed at one side of the cleaning tank 6, the sewer pipe 603 can discharge sewage in the cleaning tank 6, an electromagnetic valve 604 is installed at the outer side of the sewer pipe 603, the electromagnetic valve 604 can adopt a 4WREE type, the electromagnetic valve 604 can control the switch through an electric signal so as to control the discharge of the sewage, an ultrasonic generator 3 is installed at the bottom of the cleaning tank 6 through a bolt, the ultrasonic generator 3 can adopt a 15K4200W type, the ultrasonic generator 3 can emit ultrasonic waves after being electrified, further the ultrasonic waves are utilized to drive the dirt on the surface of the crankshaft to resonate, further the dirt is peeled off the outer surface of the crankshaft so as to achieve the cleaning purpose, a water tank 2 is installed at one side of the bottom inside the shell 1, the water tank 2 can store pure water for the crankshaft cleaning, a water suction pump 202 is installed at the top of the water tank 2, the water suction pump 202 can adopt a CM5-4 model, the water suction pump 202 can pump out water in the water tank 2 after being electrified, further conveying the clean water to the interior of the cleaning tank 6 for cleaning the crankshaft, wherein a treatment box 4 is arranged at the bottom of the interior of the shell 1 and is far away from one side of the water tank 2, the treatment box 4 can collect the sewage discharged from the cleaning tank 6, further filtering and purifying the sewage, the interior of the treatment box 4 is provided with the ferro-manganese removal mesh plate 402, the ferro-manganese removal mesh plate 402 can absorb metal ions in the sewage, and then reduce the metal content in the sewage, install activated carbon otter board 403 below the ferromanganese removal otter board 402, activated carbon otter board 403 can filter the harmful substance and the large granule impurity of separating in the sewage, and then reduce impurity such as silt in the sewage.

Further, an access door 106 is installed through the hinge in the front of casing 1, and access door 106 can be convenient for maintainer to carry out the inspection maintenance to supersonic generator 3, and side door 105 is installed to the positive both sides of casing 1, and side door 105 can be convenient for carry out the inspection maintenance to water tank 2 and treatment case 4.

Further, the input of suction pump 202 is installed and is extended to the inside drinking-water pipe 201 of water tank 2, and drinking-water pipe 201 can be convenient for suction pump 202 to draw water to the inside of water tank 2, and the output of suction pump 202 installs the raceway that extends to the inside of wash bowl 6, and the raceway can make suction pump 202 carry the inside of clean water to wash bowl 6.

Further, the vibration plate 301 extending to the inside of the cleaning tank 6 is installed at the top of the ultrasonic generator 3 at the same distance, the vibration plate 301 can vibrate synchronously along with the vibration sent by the ultrasonic generator 3, and then the transmission ultrasonic wave drives the water and the crankshaft inside the cleaning tank 6 to vibrate, and the waterproof sleeve 302 is installed on the outer side of the vibration plate 301, the waterproof sleeve 302 can increase the sealing performance of the joint between the vibration plate 301 and the cleaning tank 6, and further the cleaning tank 6 is prevented from leaking water.

Further, a drain pipe 401 is installed at one side of the treatment tank 4, the drain pipe 401 allows the purified water inside the treatment tank 4 to be discharged, and the top of the treatment tank 4 is connected to a drain pipe 603.

Further, runner 502 is installed to control panel 501's top one side, and runner 502 can rotate, and then adjusts supersonic generator 3's frequency and power, and control panel 501's top is kept away from one side of runner 502 and is installed display 503, and the operating condition of operating personnel to the device can be convenient for to the display screen is looked over.

The working principle is as follows: opening a top cover 701, clamping one end of a crankshaft with a clamping groove 602, rotating a knob 101 on the other side, clamping the other group of clamping grooves 602 with the other end of the crankshaft, closing the top cover 701, adjusting the operating power of the device by using a control panel 501, pumping water in a water tank 2 into a cleaning tank 6 by using a water pump 202 to electrify, driving the water in the cleaning tank 6 and the crankshaft to vibrate by using an ultrasonic generator 3 to electrify and vibrate, further carrying out ultrasonic cleaning on the crankshaft, after cleaning is finished, electrifying a solenoid valve 604 to discharge sewage from a sewer pipe 603 into a treatment tank 4, filtering the sewage by the treatment tank 4 and then discharging the sewage from a drain pipe 401, electrifying an air pump 706 to suck air, transmitting air flow into the top cover 701 by using a guide pipe 705, electrifying a heating plate 704 to heat the air, spraying hot air flow by using a spray pipe 703, and further drying the cleaned crankshaft, can utilize machinery to replace the manual work to wash the stoving to the bent axle, increase the practicality of device, be favorable to promoting the production efficiency of bent axle.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an ultrasonic cleaner for compressor crankshaft washs, includes casing (1), handles case (4), washing tank (6) and stoving subassembly (7), its characterized in that: the improved drying device is characterized in that supporting seats (104) are installed on two sides of the bottom of the shell (1), knobs (101) are installed on two sides of the shell (1), a thread sleeve (102) is installed inside one end of each knob (101) and extends to the shell (1), a lead screw (103) extending out is installed inside the thread sleeve (102) through a thread structure, a drying assembly (7) is installed at the top of the shell (1), a top cover (701) is installed inside the drying assembly (7), spray pipes (703) are installed at equal intervals inside the top cover (701), handles (702) are welded on two sides of the top cover (701), a guide pipe (705) extending to the inside of the top cover (701) is installed at the center of the top cover (701), a heating plate (704) is installed on the outer side of the guide pipe (705), and an air pump (706) is installed at one end of the guide pipe (705), the cleaning device is characterized in that a control box (5) is installed on one side of the top inside the shell (1), a control panel (501) is installed on the top of the control box (5), a cleaning groove (6) is arranged at the central position of the top inside the shell (1), a waterproof pad (601) is installed inside the cleaning groove (6), clamping grooves (602) are installed on two sides inside the cleaning groove (6), one side of each clamping groove (602) is connected with the screw rod (103), a sewer pipe (603) is installed on one side of the cleaning groove (6), an electromagnetic valve (604) is installed on the outer side of the sewer pipe (603), an ultrasonic generator (3) is installed at the bottom of the cleaning groove (6) through bolts, a water tank (2) is installed on one side of the bottom inside the shell (1), a water suction pump (202) is installed at the top of the water tank (2), and a treatment box (4) is installed on one side, far away from the water tank (2), of the bottom inside the shell (1), the inside of handling case (4) is installed and is removed indisputable manganese otter board (402), activated carbon otter board (403) are installed to the below of removing indisputable manganese otter board (402).

2. An ultrasonic cleaning machine for cleaning a compressor crankshaft as defined in claim 1, wherein: an access door (106) is installed on the front face of the shell (1) through hinges, and side doors (105) are installed on two sides of the front face of the shell (1).

3. An ultrasonic cleaning machine for cleaning a compressor crankshaft as defined in claim 1, wherein: the input of suction pump (202) is installed and is extended to inside drinking-water pipe (201) of water tank (2), and the output of suction pump (202) is installed and is extended to the inside raceway of cleaning tank (6).

4. An ultrasonic cleaning machine for cleaning a compressor crankshaft as defined in claim 1, wherein: the top equidistance of supersonic generator (3) is installed and is extended to vibrations board (301) inside wash bowl (6), and waterproof cover (302) are installed in the outside of vibrations board (301).

5. An ultrasonic cleaning machine for cleaning a compressor crankshaft as defined in claim 1, wherein: a drain pipe (401) is installed on one side of the treatment box (4), and the top of the treatment box (4) is connected with a sewer pipe (603).

6. An ultrasonic cleaning machine for cleaning a compressor crankshaft as defined in claim 1, wherein: a rotating wheel (502) is installed on one side of the top of the control panel (501), and a display (503) is installed on one side, far away from the rotating wheel (502), of the top of the control panel (501).