CN214051304U - Slurry preparation device for producing coagulated bead membrane - Google Patents
Slurry preparation device for producing coagulated bead membrane Download PDFInfo
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- CN214051304U CN214051304U CN202022684943.4U CN202022684943U CN214051304U CN 214051304 U CN214051304 U CN 214051304U CN 202022684943 U CN202022684943 U CN 202022684943U CN 214051304 U CN214051304 U CN 214051304U
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Abstract
The utility model discloses a slurry preparation device for producing a coagulated bead membrane, which comprises a stirring tank, a stirring component and a heating component; the top end of the stirring tank is provided with a feed inlet and an auxiliary agent inlet; a slurry outlet is formed at the bottom end of the stirring tank; the stirring assembly is fixed on the stirring tank and is used for stirring the raw material particles and the auxiliary agent in the stirring tank; the heating assembly is used for heating the side wall of the stirring tank, and further heating the raw material particles and the auxiliary agent in the stirring tank through the side wall of the stirring tank; the device also comprises a lifting device and a mixing box; the mixing box is fixed on the lifting device. The utility model has the advantages that: the utility model lifts the raw material particles to the feed inlet through the lifting device, and then leads the raw material particles into the stirring tank through the hose-feed inlet, thereby reducing the manual labor intensity of operators; the hose inserts in the charge door for the raw materials granule is difficult for scattering the charge door outside, avoids raw materials granule's waste.
Description
Technical Field
The utility model relates to a congeal pearl membrane field, especially relate to a congeal pearl membrane production with thick liquids preparation facilities.
Background
The bead membrane is a coating membrane of the laundry beads. The bead-setting film is a material which can be quickly decomposed after contacting with water, and belongs to a novel packaging material. Because of its excellent physical and chemical properties, the bead-forming film is widely used in the fields of pesticides, chemicals, daily chemical products and the like.
The production of the coagulated bead membrane mainly comprises the steps of slurry preparation, slurry filtration, film forming by tape casting, drying and forming, rolling, quality inspection and the like. The preparation of the slurry requires that raw material particles are added into a slurry stirring tank to be stirred and heated to form the slurry. The existing operation mode is that after PVA raw material particles with different alcoholysis degrees and different polymerization degrees are weighed and mixed by an operator, the raw material particles are conveyed to a feed inlet at the top of a slurry stirring tank through a ladder, and then the raw material particles are poured into the slurry stirring tank through the feed inlet. The mode has increased operating personnel's manual labor intensity like this to carry raw materials granule through the ladder and produce danger easily, when pouring raw materials granule into the ground paste agitator tank through the charge door in addition, raw materials granule scatters the charge door outside easily, causes raw materials granule's waste.
Therefore, the utility model provides a slurry preparation device for producing a coagulated bead membrane, which lifts raw material particles to a feed inlet through a lifting device, and then leads the raw material particles into a slurry stirring tank through a hose-feed inlet, thereby reducing the manual labor intensity of operators; raw material particles are not easy to scatter to the outer side of the feeding opening, and waste of the raw material particles is avoided.
Disclosure of Invention
In order to solve the problems in the prior art, the utility model discloses a slurry preparation device for producing a coagulated bead membrane, which comprises a stirring tank, a stirring component and a heating component; the top end of the stirring tank is provided with a feed inlet and an auxiliary agent inlet; a slurry outlet is formed at the bottom end of the stirring tank; the stirring assembly is fixed on the stirring tank and is used for stirring the raw material particles and the auxiliary agent in the stirring tank; the heating assembly is used for heating the side wall of the stirring tank, and further heating the raw material particles and the auxiliary agent in the stirring tank through the side wall of the stirring tank; the device also comprises a lifting device and a mixing box; the mixing box is fixed on the lifting device; a discharge hole is formed in the lower end of the mixing box; the discharge port is provided with a discharge valve; the discharge valve is used for controlling whether raw material particles in the mixing box flow out or not; the discharge hole is communicated with a hose; the lifting device is used for controlling the ascending and descending of the mixing box in the vertical direction, and after the mixing box ascends, the lower end of the discharge port can be higher than the upper end of the feed port; the lifting device is electrically connected with the controller.
The stirring assembly comprises a stirring motor, a stirring shaft and stirring blades; the stirring shaft is rotatably fixed at the upper end of the stirring tank; the stirring blades are uniformly arranged along the length direction of the stirring shaft; the stirring motor is fixed at the upper end of the stirring tank; the stirring motor is connected with the stirring shaft and is used for controlling the rotation of the stirring shaft.
The heating assembly comprises a heat conduction oil electric heater, a circulating pump, heat conduction oil and a connecting pipeline; a cavity is formed in the side wall of the stirring tank; the lower end of the cavity is communicated with a high-temperature heat conduction oil inlet, the upper end of the cavity is communicated with a low-temperature heat conduction oil outlet, and an oil outlet of the heat conduction oil electric heater is communicated with an inlet of a circulating pump through a connecting pipeline; the outlet of the circulating pump is communicated with the high-temperature heat conduction oil inlet through a connecting pipeline; and the low-temperature heat conduction oil outlet is communicated with an oil inlet of the heat conduction oil electric heater through a connecting pipeline.
A temperature sensor is arranged on a connecting pipeline between the outlet of the circulating pump and the high-temperature heat conduction oil inlet; the heat conduction oil electric heater, the circulating pump and the temperature sensor are electrically connected with the controller.
The lower end surface in the mixing box inclines towards the discharge hole to form a funnel shape.
The lifting device comprises two vertically arranged electric lifting cylinders; the power input of the two electric lifting cylinders is provided by a synchronous rotating shaft; the synchronous rotating shaft is connected with a lifting motor; the lifting motor is electrically connected with the controller.
And a connecting rod is connected between the two electric lifting cylinders.
The electric lifting cylinder comprises a cylinder body, a driving synchronous belt wheel, a driven synchronous belt wheel, a synchronous belt and a lifting slide block; the driving synchronous pulley is sleeved on the synchronous rotating shaft; the driving synchronous belt wheel is arranged at the lower section of the cylinder body; the driven synchronous belt wheel is rotatably fixed on the upper section of the cylinder body; the synchronous belt is wound on the driving synchronous pulley and the driven synchronous pulley; the lifting slide block can slide along the length direction of the cylinder body; one end of the lifting slide block is fixed on the synchronous belt; the upper ends of the two lifting slide blocks are fixed with a lifting plate; the mixing box is fixed at the upper end of the lifting plate.
The utility model has the advantages that: the utility model lifts the raw material particles to the feed inlet through the lifting device, and then leads the raw material particles into the stirring tank through the hose-feed inlet, thereby reducing the manual labor intensity of operators; the hose is inserted into the feeding port, so that raw material particles are not easy to scatter outside the feeding port, and waste of the raw material particles is avoided; the slurry can be prevented from deteriorating due to overhigh temperature of the high-temperature heat transfer oil, the temperature of the high-temperature heat transfer oil is prevented from being overlow, and the preparation efficiency of the slurry is reduced; the utility model discloses a elevating gear synchronism is good, the reliability is high.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a front view of fig. 1.
Fig. 3 is a schematic diagram of the utility model after the mixing box ascends.
Fig. 4 is the internal structure schematic diagram of the stirring tank of the present invention.
Fig. 5 is a top view of the mixing box of the present invention.
Fig. 6 is a schematic structural view of the lifting device of the present invention.
Fig. 7 is an exploded view of the lifting device of the present invention.
Fig. 8 is a schematic diagram of the lifting plate of the lifting device of the present invention during the lifting process.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby making the scope of the invention more clearly defined.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to the attached figures 1-8, a slurry preparation device for producing a bead membrane comprises a stirring tank 1, a stirring assembly 2 and a heating assembly 3; the top end of the stirring tank 1 is provided with a feed inlet 101 and an auxiliary agent inlet 102; a slurry outlet 103 is formed at the bottom end of the stirring tank 1; the stirring assembly 2 is fixed on the stirring tank 1 and is used for stirring the raw material particles and the auxiliary agent in the stirring tank 1; the heating assembly 3 is used for heating the side wall of the stirring tank 1, and further heating the raw material particles and the auxiliary agent in the stirring tank 1 through the side wall of the stirring tank 1; the device also comprises a lifting device 4 and a mixing box 5; the mixing box 5 is fixed on the lifting device 4; a discharge hole 501 is formed in the lower end of the mixing box 5; the discharge port 501 is provided with a discharge valve; the discharge valve is used for controlling whether raw material particles in the mixing box 5 flow out or not; the discharge hole 501 is communicated with a hose; the lifting device 4 is used for controlling the ascending and descending of the mixing box 5 in the vertical direction, and after the mixing box 5 ascends, the lower end of the discharge port 501 can be higher than the upper end of the feed port 101; the lifting device 4 is electrically connected with the controller.
The use method and the working principle are as follows: when preparing slurry for producing the bead membrane, weighing PVA raw material particles with different alcoholysis degrees and different polymerization degrees according to a ratio, pouring the PVA raw material particles into a mixing box 5, and controlling a lifting device 4 by a controller to lift the mixing box 5 so that the lower end of a discharge port 501 is higher than the upper end of a feed port 101; then, inserting one end of a hose into the feeding port 101, opening a discharge valve, and allowing PVA raw material particles in the mixing box 5 to flow into the stirring tank 1 under the action of gravity; then adding water, a plasticizer, a release agent, a defoaming agent and other additives into the stirring tank 1 through the additive inlet 102 according to the proportion; then starting the stirring component 2 and the heating component 3 to stir and heat the raw material particles and the auxiliary agent in the stirring tank 1 to form slurry; after the slurry is prepared, the prepared slurry is discharged through the slurry outlet 103.
Therefore, the utility model lifts the raw material particles to the feed port 101 through the lifting device 4, and then introduces the raw material particles into the stirring tank 1 through the hose-feed port 101, thereby reducing the manual labor intensity of operators; the hose inserts in the charge door 101 for raw materials granule is difficult for scattering the charge door 101 outside, avoids raw materials granule's waste.
The stirring assembly 2 comprises a stirring motor 201, a stirring shaft 202 and stirring blades 203; the stirring shaft 202 is rotatably fixed at the upper end of the stirring tank 1; a plurality of stirring blades 203 are uniformly arranged along the length direction of the stirring shaft 202; the stirring motor 201 is fixed at the upper end of the stirring tank 1; the stirring motor 201 is connected with the stirring shaft 202 and is used for controlling the rotation of the stirring shaft 202.
Thus, the stirring shaft 202 is driven to rotate by the stirring motor 201, and further the stirring blade 203 is driven to rotate, so that the raw material particles and the auxiliary agent are stirred.
The heating component 3 comprises a heat conducting oil electric heater 301, a circulating pump 302, heat conducting oil and a connecting pipeline; a cavity 104 is formed in the side wall of the stirring tank 1; the lower end of the cavity 104 is communicated with a high-temperature heat conduction oil inlet 105, the upper end of the cavity 104 is communicated with a low-temperature heat conduction oil outlet 106, and an oil outlet of the heat conduction oil electric heater 301 is communicated with an inlet of a circulating pump 302 through a connecting pipeline; the outlet of the circulating pump 302 is communicated with the high-temperature heat conduction oil inlet 105 through a connecting pipeline; the low-temperature heat conducting oil outlet 106 is communicated with an oil inlet of the heat conducting oil electric heater 301 through a connecting pipeline.
Thus, the cavity 104 and the connecting pipelines are filled with heat conducting oil, the heat conducting oil continuously circulates through the circulating pump 302, is heated after passing through the heat conducting oil electric heater 301, and then heats the raw material particles and the auxiliary agent through the inner side wall of the stirring tank 1.
A temperature sensor 303 is arranged on a connecting pipeline between the outlet of the circulating pump 302 and the high-temperature heat conduction oil inlet 105; the heat conduction oil electric heater 301, the circulating pump 302 and the temperature sensor 303 are electrically connected with the controller.
Therefore, the controller can detect the temperature of the high-temperature heat conduction oil in real time through the temperature sensor 303, so as to adjust the power of the heat conduction oil electric heater 301 and the rotating speed of the circulating pump 302, and prevent the slurry from deteriorating due to overhigh temperature of the high-temperature heat conduction oil; the temperature of the high-temperature heat conduction oil is prevented from being too low, and the preparation efficiency of the slurry is reduced.
The lower end surface of the interior of the mixing box 5 inclines towards the discharge hole 501 to form a funnel shape.
Thus being beneficial to the outflow of the raw material particles and improving the efficiency of adding the raw material particles.
The lifting device 4 comprises two vertically arranged electric lifting cylinders 41; the power input of the two electric lifting cylinders 41 is provided by a synchronous rotating shaft 42; the synchronous rotating shaft 42 is connected with a lifting motor 43; the lifting motor 43 is electrically connected with the controller.
Thus, the power of the two electric lifting cylinders 41 is provided by one synchronous rotating shaft 42, and the synchronism of the two electric lifting cylinders 41 can be ensured.
A connecting rod 44 is connected between the two electric lifting cylinders 41.
Can increase the joint strength between two electric lift jar 41 like this, prevent that the relative position of two electric lift jar 41 in the lift process from changing, improving the utility model discloses a reliability.
The electric lifting cylinder 41 comprises a cylinder body 401, a driving synchronous pulley 402, a driven synchronous pulley 403, a synchronous belt 404 and a lifting slide block 405; the driving synchronous pulley 402 is sleeved on the synchronous rotating shaft 42; the driving synchronous pulley 402 is arranged at the lower section of the cylinder 401; the driven synchronous pulley 403 is rotatably fixed on the upper section of the cylinder 401; the synchronous belt 404 is wound on the driving synchronous pulley 402 and the driven synchronous pulley 403; the lifting slider 405 is slidable along the length direction of the cylinder 401; one end of the lifting slide block 405 is fixed to the synchronous belt 404; the upper ends of the two lifting slide blocks 405 are fixed with lifting plates 6; the mixing box 5 is fixed at the upper end of the lifting plate 6.
Thus, the synchronous shaft 42 drives the driving synchronous pulley 402 to rotate, and further drives the synchronous belt 404 to rotate, and further drives the lifting slider 405 to slide up and down, and further drives the lifting plate 6 and the mixing box 5 to slide up and down, thereby realizing the lifting of the raw material particles.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any slight modifications, equivalent replacements and improvements made by the technical spirit of the present invention to the above embodiments should be included in the technical solution of the present invention.
Claims (8)
1. A slurry preparation device for producing a coagulated bead membrane comprises a stirring tank, a stirring assembly and a heating assembly; the top end of the stirring tank is provided with a feed inlet and an auxiliary agent inlet; a slurry outlet is formed at the bottom end of the stirring tank; the stirring assembly is fixed on the stirring tank and is used for stirring the raw material particles and the auxiliary agent in the stirring tank; the heating assembly is used for heating the side wall of the stirring tank, and further heating the raw material particles and the auxiliary agent in the stirring tank through the side wall of the stirring tank; the device is characterized by also comprising a lifting device and a mixing box; the mixing box is fixed on the lifting device; a discharge hole is formed in the lower end of the mixing box; the discharge port is provided with a discharge valve; the discharge valve is used for controlling whether raw material particles in the mixing box flow out or not; the discharge hole is communicated with a hose; the lifting device is used for controlling the ascending and descending of the mixing box in the vertical direction, and after the mixing box ascends, the lower end of the discharge port can be higher than the upper end of the feed port; the lifting device is electrically connected with the controller.
2. The apparatus according to claim 1, wherein the stirring assembly comprises a stirring motor, a stirring shaft and a stirring blade; the stirring shaft is rotatably fixed at the upper end of the stirring tank; the stirring blades are uniformly arranged along the length direction of the stirring shaft; the stirring motor is fixed at the upper end of the stirring tank; the stirring motor is connected with the stirring shaft and is used for controlling the rotation of the stirring shaft.
3. The apparatus according to claim 1, wherein the heating assembly comprises an electric heater for heat-conducting oil, a circulating pump, heat-conducting oil and a connecting pipe; a cavity is formed in the side wall of the stirring tank; the lower end of the cavity is communicated with a high-temperature heat conduction oil inlet, the upper end of the cavity is communicated with a low-temperature heat conduction oil outlet, and an oil outlet of the heat conduction oil electric heater is communicated with an inlet of a circulating pump through a connecting pipeline; the outlet of the circulating pump is communicated with the high-temperature heat conduction oil inlet through a connecting pipeline; and the low-temperature heat conduction oil outlet is communicated with an oil inlet of the heat conduction oil electric heater through a connecting pipeline.
4. The apparatus for preparing slurry for manufacturing a beaded membrane according to claim 3, wherein a temperature sensor is provided in a connection pipe between the outlet of the circulation pump and the inlet of the high temperature heat transfer oil; the heat conduction oil electric heater, the circulating pump and the temperature sensor are electrically connected with the controller.
5. The apparatus according to claim 1, wherein the lower end of the interior of the mixing box is inclined toward the discharge port to form a funnel shape.
6. The apparatus according to claim 5, wherein the lifting device comprises two vertically disposed electric lifting cylinders; the power input of the two electric lifting cylinders is provided by a synchronous rotating shaft; the synchronous rotating shaft is connected with a lifting motor; the lifting motor is electrically connected with the controller.
7. The apparatus according to claim 6, wherein a connecting rod is connected between the two electric lift cylinders.
8. The apparatus according to claim 7, wherein the electric lift cylinder comprises a cylinder, a driving synchronous pulley, a driven synchronous pulley, a synchronous belt, and a lift slider; the driving synchronous pulley is sleeved on the synchronous rotating shaft; the driving synchronous belt wheel is arranged at the lower section of the cylinder body; the driven synchronous belt wheel is rotatably fixed on the upper section of the cylinder body; the synchronous belt is wound on the driving synchronous pulley and the driven synchronous pulley; the lifting slide block can slide along the length direction of the cylinder body; one end of the lifting slide block is fixed on the synchronous belt; the upper ends of the two lifting slide blocks are fixed with a lifting plate; the mixing box is fixed at the upper end of the lifting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022684943.4U CN214051304U (en) | 2020-11-19 | 2020-11-19 | Slurry preparation device for producing coagulated bead membrane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022684943.4U CN214051304U (en) | 2020-11-19 | 2020-11-19 | Slurry preparation device for producing coagulated bead membrane |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214051304U true CN214051304U (en) | 2021-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022684943.4U Active CN214051304U (en) | 2020-11-19 | 2020-11-19 | Slurry preparation device for producing coagulated bead membrane |
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| Country | Link |
|---|---|
| CN (1) | CN214051304U (en) |
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2020
- 2020-11-19 CN CN202022684943.4U patent/CN214051304U/en active Active
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| CP03 | Change of name, title or address |
Address after: 518132 901, building 1, hengtaiyu building, Tangwei community, Fenghuang street, Guangming District, Shenzhen, Guangdong Patentee after: Shenzhen Sengong New Material Technology Co.,Ltd. Address before: 276000 science and Technology Pioneer Park, shuangyueyuan Road, high tech Industrial Development Zone, Linyi City, Shandong Province d727 / d729 Patentee before: Shandong forest industry new material technology Co.,Ltd. |
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| CP03 | Change of name, title or address |