CN214042365U - On-line liquor picking and raw liquor grade evaluation device - Google Patents
On-line liquor picking and raw liquor grade evaluation device Download PDFInfo
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- CN214042365U CN214042365U CN202120307904.4U CN202120307904U CN214042365U CN 214042365 U CN214042365 U CN 214042365U CN 202120307904 U CN202120307904 U CN 202120307904U CN 214042365 U CN214042365 U CN 214042365U
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Abstract
The utility model relates to an online liquor-picking and raw liquor grade evaluation device, which comprises a steamer, a condensing tank, a liquor head flowing tank, a trace substance detection module, a gas pressure sensor, a first density sensor, a liquid phase temperature sensor, a second density sensor, a split-charging liquor tank group and a plurality of graded flowing tanks; the retort is connected with a condensing tank through a gas pressure sensor, the output end of the condensing tank is connected with one end of a main pipeline, and a wine pump and a first density sensor are arranged on the main pipeline; the tail end of the main pipeline is connected with at least four branch pipelines, and each branch pipeline is provided with an electromagnetic valve; every hierarchical wine jar that flows all is connected with trace substance detection module, all is equipped with liquid phase temperature sensor and No. two density sensor on every hierarchical wine jar that flows, and the top of hierarchical wine jar that flows is equipped with stirring portion, and every hierarchical wine jar that flows all connects the partial shipment wine jar group. The device can not only finish picking of the wine head, the middle section wine and the wine tail, but also can perform grade evaluation on the middle section wine to obtain the content of each component in the wine.
Description
Technical Field
The utility model belongs to the technical field of intelligence making wine, specifically a pluck wine and former wine grade evaluation device on line.
Background
In the white spirit preparation process, as the alcohol content and the content of various flavor substances in the liquor flowing at different stages are changed constantly, and the sizes, the densities and other states of the hops generated in the flowing impact process are different, the 'flower-watching liquor-picking' is generally adopted, the state of the hops generated by liquor impact is observed through eyes of people, the content of each trace substance in the liquor is visually judged, and the liquor is picked. The grading of wine is not only dependent on alcohol content, but also mainly determined by the properties of color, aroma and taste of wine, and the properties are related to the content of trace substances in the wine. The mode of 'picking wine by seeing flower' is greatly influenced by human factors, the accuracy of the wine picking result is lower, and the picking of wine sections has no definite limit, so that the efficiency of wine product output is low, the utilization rate of vinasse is low, the occupied manual labor is relatively more, the labor intensity is higher, and the cost is high.
The existing automatic liquor-picking technology generally picks liquor only according to the alcoholic strength, for example, the main components in the liquor base are ethanol and water, the ethanol and water account for about 98% of the total amount, and trace substances account for about 2% of the total amount, so that the flavor and the quality of the liquor base are determined by the components and the content of the trace substances, the trace substances can cause sensory stimulation in smell, vision and taste, and the type, the content and the quantity ratio of the trace substances determine the flavor and the type of the liquor, so that the reliability of a liquor-picking mode only according to the alcoholic strength is low.
The patent of application No. 201910418319.9 discloses a liquor picking method based on near infrared spectrum on-line detection and an on-line simulation liquor picking device thereof, the device adopts a near infrared spectrum detector to detect the near infrared spectrum of liquor, and picks liquor according to the alcoholic strength contained in each grade of liquor by establishing the mapping relation between the near infrared spectrum and the alcoholic strength. The device mainly detects the alcoholic strength, but lacks the detection of trace substance, therefore the grade evaluation accuracy of wine is lower.
SUMMERY OF THE UTILITY MODEL
To the not enough of prior art, the utility model discloses the technical problem who plans to solve provides one kind and plucks wine and former wine grade evaluation device on line.
The utility model provides a technical scheme that the method problem adopted is:
the device is characterized by comprising a retort, a condensing tank, a wine head flowing tank, a trace substance detection module, a gas pressure sensor, a first density sensor, a liquid phase temperature sensor, a second density sensor, a split-charging wine tank group and a plurality of graded flowing tanks;
the retort is connected with a condensing tank through a gas pressure sensor, the output end of the condensing tank is connected with one end of a main pipeline, and a wine pump and a first density sensor are arranged on the main pipeline; the tail end of the main pipeline is connected with at least four branch pipelines, and each branch pipeline is provided with an electromagnetic valve; the tail end of one of the branch pipelines is over against the inlet of the foreshot wine flowing tank, the other branch pipelines are respectively connected with the head end of the wine tail return pipeline and the corresponding grading wine flowing tank, and the tail end of the wine tail return pipeline is connected with the return port of the retort; every hierarchical wine jar that flows all is connected with trace substance detection module, all is equipped with liquid phase temperature sensor and No. two density sensor on every hierarchical wine jar that flows, and the top of hierarchical wine jar that flows is equipped with stirring portion, and every hierarchical wine jar that flows all connects the partial shipment wine jar group.
The split charging wine tank group comprises a superior wine tank, a primary wine tank, a secondary wine tank and a secondary wine tank.
The trace substance detection module comprises a gas chromatograph and a peristaltic pump; the gas chromatograph is connected with each graded wine flowing tank through a peristaltic pump.
The wine head flowing tank, the gas chromatograph and the peristaltic pump are all installed in the storage cabinet.
The stirring part comprises a stirring motor, a speed reducer, a stirring blade and a stirring shaft; the stirring motor and the speed reducer are arranged at the top of the grading wine flowing tank, and the output shaft of the stirring motor is connected with the input end of the speed reducer; the output end of the speed reducer is connected with the upper end of the stirring shaft, the stirring shaft extends into the graded wine flowing tank, and the lower end of the stirring shaft is fixed with a plurality of stirring blades.
The part of the foreshot flowing tank connecting the tank body and the tank neck is of a tapered structure which is gradually enlarged from top to bottom.
The side wall of the tank body of the wine head flowing tank is provided with a transparent observation window, and the two sides of the tank body are provided with handles.
Compared with the prior art, the utility model discloses following beneficial effect has:
the device of the utility model can not only finish picking the foreshot, the middle section wine and the feints, but also can evaluate the grade of the middle section wine to obtain the content of each component in the wine liquid; the device is equipped with a plurality of hierarchical wine jars that flow, can realize plucking wine to the circulation of above-mentioned middle section wine, avoid the problem of direct real-time detection base liquor quality and grade, indirectly realize the quality and the grade of the base liquor that the real-time detection awaits measuring, a hierarchical wine jar that flows is when gathering wine promptly, the wine jar is flowing in other levels and is carrying out the trace material detection, alcoholic strength and trace material real-time detection have been realized to a certain extent, the problem of unable completion real-time detection because of trace material detection analysis instrument consumption long time among the prior art has been solved simultaneously.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the connection structure of the retort and the condensing tank of the present invention;
FIG. 3 is a schematic view of the installation of the receiving cabinet, the trace substance detecting module and the wine head flowing tank of the present invention;
FIG. 4 is a schematic view of the overall structure of the first wine flowing tank of the present invention;
FIG. 5 is a longitudinal cross-sectional view of a first wine flowing tank of the present invention;
FIG. 6 is a schematic structural view of the stirring section of the present invention;
FIG. 7 is a schematic structural view of the wine flowing tank of the present invention;
FIG. 8 is a flow chart of the apparatus of the present invention for on-line liquor extraction and mid-range liquor grade evaluation;
the reference signs are: 1. steaming; 2. a wine vapor delivery conduit; 3. a condensing tank; 4. an automatic control unit; 5. a feints return line; 6. a main pipeline; 7. the wine head flows into the wine tank; 8. a trace substance detection module; 9. a U-shaped conduit; 10. a first grading wine flowing tank; 11. a second graded wine flowing tank; 12. a top grade wine can; 13. a first-level wine tank; 14. a second-stage wine tank; 15. a gas pressure sensor; 16. a storage cabinet; 17. a first density sensor; 18. an observation window; 19. a gas chromatograph; 20. a peristaltic pump; 21. a stirring section; 22. a liquid phase temperature sensor; 23. a second density sensor; 24. a secondary wine tank;
211. a stirring motor; 212. a speed reducer; 213. a stirring blade; 214. a stirring shaft; 71. a tapered structure; 72. a transparent viewing window; 73. a handle; 74-can body; 75-can neck.
Detailed Description
The technical solution of the present invention is further described below with reference to the specific drawings and examples, which are not intended to limit the scope of the present invention.
The utility model relates to an on-line liquor picking and raw liquor grade evaluation device (refer to the device for short, see fig. 1-8), including rice steamer 1, condensing tank 3, automatic control unit 4, the wine jar 7 is flowed to the foreshot, trace substance detection module 8, flows the wine jar in grades, superior wine jar 12, first grade wine jar 13, second grade wine jar 14, gas pressure sensor 15, a density sensor 17, liquid phase temperature sensor 22, No. two density sensor 23 and secondary wine jar 24; the automatic control unit 4 is stored with an optimized raw wine grade evaluation model and used for outputting a corresponding raw wine grade according to the detection data of the trace substance detection module 8;
the steamer 1 is connected with a condensing tank 3 through a wine steam conveying pipeline 2, and a gas pressure sensor 15 is arranged on the wine steam conveying pipeline 2 and used for detecting the air pressure of wine steam generated by evaporation of fermented grains in the steamer 1; the gas pressure sensor 15 is simultaneously connected with the automatic control unit 4, and transmits a detected gas pressure signal to the automatic control unit 4 for controlling the opening and closing of the corresponding electromagnetic valve; the output end of the condensing tank 3 is connected with one end of a main pipeline 6, a wine pump and a first density sensor 17 are arranged on the main pipeline 6, and the first density sensor 17 is used for detecting the density of wine flowing through the main pipeline 6; the tail end of the main pipeline 6 is connected with at least four branch pipelines, and each branch pipeline is provided with an electromagnetic valve; the tail end of one branch pipeline is over against the inlet of the foreshot flow wine tank 7, the other branch pipelines are respectively connected with the head end of the feints reflux pipeline 5 and the corresponding grading flow wine tanks, and the grading flow wine tanks are used for sectionally storing middle-section wine; the tail end of the wine tail backflow pipeline 5 is connected with a backflow port of the retort 1; the embodiment is provided with a plurality of the wine head flowing tanks 7, so that the wine head flowing tanks 7 are enough to completely collect wine heads;
the embodiment comprises at least two grading wine flowing tanks, namely a first grading wine flowing tank 10 and a second grading wine flowing tank 11; the first graded wine flowing tank 10 and the second graded wine flowing tank 11 are both connected with the trace substance detection module 8, and the trace substance detection module 8 collects wine samples and detects trace substances contained in the wine samples, so that the wine in the wine flowing tanks can be conveniently graded and evaluated; the first graded wine flowing tank 10 and the second graded wine flowing tank 11 are identical in structure, the inner wall of each graded wine flowing tank is provided with a liquid phase temperature sensor 22 and a second density sensor 23, the top of each graded wine flowing tank is provided with a stirring part 21, the liquid phase temperature sensor 22 and the second density sensor 23 are respectively used for detecting the temperature and the density of wine in the wine flowing tanks, and the stirring part 21 is used for uniformly mixing the wine in the graded wine flowing tanks; the liquid phase temperature sensor 22 and the second density sensor 23 are simultaneously connected with the automatic control unit 4; the automatic control unit 4 receives the density signal of the first density sensor 17, converts the density signal into alcohol content through calculation and conversion, and extracts the wine head, the middle section wine and the wine tail according to the alcohol content; the middle section wine is the original wine;
the first graded wine flowing tank 10 and the second graded wine flowing tank 11 are respectively connected with two ends of a U-shaped pipeline 9 through wine pumps, two electromagnetic valves are arranged on the U-shaped pipeline 9, the U-shaped pipeline 9 is respectively connected with a superior wine tank 12, a primary wine tank 13, a secondary wine tank 14 and a secondary wine tank 24 through connecting pipes, and connecting points of the U-shaped pipeline 9 and the connecting pipes are positioned between the two electromagnetic valves of the U-shaped pipeline 9; each connecting pipe is provided with an electromagnetic valve, and the opening and closing of the electromagnetic valve on the connecting pipe can control the wine in the graded wine flowing tank to enter the corresponding graded wine tank.
The automatic control unit 4 is respectively in communication connection with the wine pump, the gas pressure sensor 15, the first density sensor 17, the liquid phase temperature sensor 22, the second density sensor 23, all the valve electromagnetic valves and the trace substance detection module 8 to realize control;
the trace substance detection module 8 comprises a gas chromatograph 19 and a peristaltic pump 20; the gas chromatograph 19 is respectively connected with the first graded wine flowing tank 10 and the second graded wine flowing tank 11 through sampling pipelines and a peristaltic pump 20, and the gas chromatograph 19 and the peristaltic pump 20 are simultaneously connected with the automatic control unit 4.
The gas chromatograph 19 and the peristaltic pump 20 are both arranged in the storage cabinet 16, and the storage cabinet 16 is provided with an upper layer and a lower layer; the gas chromatograph 19 is arranged at the upper layer of the storage cabinet 16, and the peristaltic pump 20 is arranged at the lower layer of the storage cabinet 16; the wine head flowing tank 7 is also placed on the lower layer of the storage cabinet 16, the branch pipeline connected with the wine head flowing tank 7 is inserted from the top of the storage cabinet 16 and extends into the lower layer of the storage cabinet 16, the modular design of the device is realized, and the structure is more compact.
A transparent observation window is arranged at the top of the first grading wine flowing tank 10, so that a worker can observe the wine flowing state in time, the bottom of the first grading wine flowing tank 10 is conical, the wine in the first grading wine flowing tank 10 can flow out completely, and no residual wine is left.
The stirring part 21 comprises a stirring motor 211, a speed reducer 212, a stirring blade 213 and a stirring shaft 214; the stirring motor 211 and the speed reducer 212 are simultaneously fixed at the top of the grading wine flowing tank, and the output shaft of the stirring motor 211 is connected with the input end of the speed reducer 212; the output end of the reducer 212 is connected with the upper end of the stirring shaft 214 through a coupler, the stirring shaft 214 extends into the graded wine flowing tank and is vertical to the bottom of the graded wine flowing tank, and the lower end of the stirring shaft 214 is fixed with a plurality of stirring blades 213.
The part of the wine head flowing tank 7, which is connected with the tank body 74 and the tank neck 75, adopts a tapered structure 71 which is gradually enlarged from top to bottom, so that the wine heads can flow out completely and no residual wine is left; the wall of the tank body 74 is provided with a strip-shaped transparent observation window 72, so that workers can observe the flowing state of the wine heads conveniently; handles 73 are arranged on two sides of the can body 74, so that the can is convenient to take and place.
The working principle and the working process of the device are as follows:
1) picking wine heads: filling the vinasse into a steamer 1 to be evaporated to generate wine vapor, and condensing and liquefying the wine vapor in a condensing tank 3 to obtain wine liquid; the gas pressure sensor 15 detects the air pressure of the wine steam, after the air pressure value is stable, a wine pump on the main pipeline 6 and an electromagnetic valve on a branch pipeline connected with the wine head flowing tank 7 are started, and the wine head flows into the wine head flowing tank 7; the first density sensor 17 detects the density of the wine in the main pipeline 6, and when the detected density is smaller than the density threshold value of the wine head, the electromagnetic valve on the branch pipeline connected with the wine head flowing tank 7 is closed, so that the picking of the wine head is finished;
2) picking raw wine, and finishing grade evaluation: the first density sensor 17 continuously detects the wine density in the main pipeline 6, an electromagnetic valve on a branch pipeline connected with the first grading wine flowing tank 10 is opened, the first section of wine of the middle section of wine is picked, and the first section of wine flows into the first grading wine flowing tank 10; when the measured wine density is smaller than the first section wine density threshold value of the middle section wine, the electromagnetic valve corresponding to the first graded wine flowing tank 10 is closed, and the first section wine picking of the middle section wine is finished; in the picking process, the stirring motor 211 works to stir the wine liquid in the first grading wine flowing tank 10 and mix the wine liquid fully and uniformly; the liquid phase temperature sensor 22 detects the temperature of the wine in the first graded wine flowing tank 10, when the temperature is 20 ℃ (the alcohol content is accurate at 20 ℃), the second density sensor 23 detects the wine density in the first graded wine flowing tank 10, meanwhile, the peristaltic pump 20 starts to operate, a wine sample of the first section of wine of the middle section of wine is sent to the gas chromatograph 19, and the gas chromatograph 19 detects the content of trace substances in the wine; the automatic control unit 4 inputs the content of the trace substances into the raw wine grade evaluation model, outputs the corresponding raw wine grade after calculation processing, and finishes the grade evaluation of the first stage wine; then, opening a corresponding wine pump and an electromagnetic valve on the U-shaped pipeline 9 and an electromagnetic valve on a corresponding connecting pipe, and subpackaging the wine liquid after the grade evaluation into a corresponding grade wine tank so as to finish the grade evaluation and the subpackaging of the first section of wine in the middle section of wine; for example, the wine liquid in the first grading wine flowing tank 10 corresponds to the top grade raw wine, the wine liquid is subpackaged into a top grade wine tank 12, and the top grade raw wine in the top grade wine tank 12 is taken out for later use; the first-grade wine is subpackaged into a first-grade wine tank 13, the second-grade wine is subpackaged into a second-grade wine tank 14, and the second-grade wine is subpackaged into a second-grade wine tank 24;
while closing the electromagnetic valve on the branch pipeline connected with the first graded wine flowing tank 10, opening the electromagnetic valve on the branch pipeline connected with the second graded wine flowing tank 11; in the same way, repeating the processes of liquor picking and grade evaluation of the first section of liquor until the grade evaluation of the whole raw liquor is finished; in practical application, the middle-stage wine can be divided into a plurality of stages according to the quality requirement;
in the process, the first graded wine flowing tank 10 and the second graded wine flowing tank 11 can realize circular wine picking, namely one graded wine flowing tank can finish wine picking while the other graded wine flowing tank evaluates the wine grade, so that the wine picking efficiency is accelerated; the flowing wine density threshold of each stage of the middle section wine can be set according to actual production;
3) picking wine tails: when the wine density measured by the first density sensor 17 is equal to the wine tail density threshold value, the electromagnetic valve on the branch pipeline connected with the wine tail backflow pipeline 5 is opened, wine tails generated by wine making flow into the retort 1 through the wine tail backflow pipeline 5, the picking of raw wine tails is completed, and the whole wine picking operation is completed. The utility model discloses the nothing is mentioned the part and is applicable to prior art.
Claims (7)
1. The device is characterized by comprising a retort, a condensing tank, a wine head flowing tank, a trace substance detection module, a gas pressure sensor, a first density sensor, a liquid phase temperature sensor, a second density sensor, a split-charging wine tank group and a plurality of graded flowing tanks;
the retort is connected with a condensing tank through a gas pressure sensor, the output end of the condensing tank is connected with one end of a main pipeline, and a wine pump and a first density sensor are arranged on the main pipeline; the tail end of the main pipeline is connected with at least four branch pipelines, and each branch pipeline is provided with an electromagnetic valve; the tail end of one of the branch pipelines is over against the inlet of the foreshot wine flowing tank, the other branch pipelines are respectively connected with the head end of the wine tail return pipeline and the corresponding grading wine flowing tank, and the tail end of the wine tail return pipeline is connected with the return port of the retort; every hierarchical wine jar that flows all is connected with trace substance detection module, all is equipped with liquid phase temperature sensor and No. two density sensor on every hierarchical wine jar that flows, and the top of hierarchical wine jar that flows is equipped with stirring portion, and every hierarchical wine jar that flows all connects the partial shipment wine jar group.
2. The on-line liquor picking and wine base rating device of claim 1, wherein the set of sub-filled wine cans includes a top grade wine can, a primary wine can, a secondary wine can, and a secondary wine can.
3. The online alcohol extraction and base grade evaluation device according to claim 1 or 2, wherein the trace substance detection module comprises a gas chromatograph and a peristaltic pump; the gas chromatograph is connected with each graded wine flowing tank through a peristaltic pump.
4. The apparatus of claim 3, wherein the topping flow tank, the gas chromatograph and the peristaltic pump are all mounted in a holding cabinet.
5. The online liquor picking and raw liquor grade evaluation device according to claim 4, wherein the stirring part comprises a stirring motor, a speed reducer, a stirring blade and a stirring shaft; the stirring motor and the speed reducer are arranged at the top of the grading wine flowing tank, and the output shaft of the stirring motor is connected with the input end of the speed reducer; the output end of the speed reducer is connected with the upper end of the stirring shaft, the stirring shaft extends into the graded wine flowing tank, and the lower end of the stirring shaft is fixed with a plurality of stirring blades.
6. The apparatus for on-line liquor picking and wine base grade evaluation according to claim 5, wherein the portion of the topping flow tank connecting the tank body and the tank neck is a tapered structure gradually expanding from top to bottom.
7. The apparatus for on-line liquor picking and wine base rating of claim 6 wherein the transparent viewing window is provided on the side wall of the body of the topping flow tank and handles are provided on both sides of the body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120307904.4U CN214042365U (en) | 2021-02-03 | 2021-02-03 | On-line liquor picking and raw liquor grade evaluation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120307904.4U CN214042365U (en) | 2021-02-03 | 2021-02-03 | On-line liquor picking and raw liquor grade evaluation device |
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| Publication Number | Publication Date |
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| CN214042365U true CN214042365U (en) | 2021-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120307904.4U Active CN214042365U (en) | 2021-02-03 | 2021-02-03 | On-line liquor picking and raw liquor grade evaluation device |
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| CN (1) | CN214042365U (en) |
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2021
- 2021-02-03 CN CN202120307904.4U patent/CN214042365U/en active Active
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