CN214024016U

CN214024016U - Attach smoke and dust and handle plasma cutting workstation

Info

Publication number: CN214024016U
Application number: CN202022185496.8U
Authority: CN
Inventors: 冯华兴; 秦晓东
Original assignee: Wuxi Jinhongying Automation Co ltd
Current assignee: Wuxi Jinhongying Automation Co ltd
Priority date: 2020-09-29
Filing date: 2020-09-29
Publication date: 2021-08-24
Anticipated expiration: 2030-09-29

Abstract

The application discloses attach smoke and dust and handle plasma cutting workstation belongs to cutting equipment technical field. Including two material loading districts, two cutting districts, the unloading district, cutting robot and dust pelletizing system, dust pelletizing system passes through the pipe connection with two cutting districts, the cutting district includes the base, a plurality of support frames and a plurality of stop gear, the base upper surface is the recess form, a plurality of support frames are equidistant to install and are fixed at the base upper surface, a plurality of dust absorption mouths have all been seted up to the both sides inside wall on base upper portion, the side of base is equipped with the connecting hole, a plurality of dust absorption mouths pass through connecting hole and pipeline intercommunication, cutting robot's cutting end is the plasma cutting head. This application utilizes the cooperation of dust absorption mouth and pipeline, carries out the dust absorption in real time at the in-process of cutting operation and handles, has solved the pollution that the smoke and dust brought effectively, and simultaneously, the waste material that drops during the cutting falls into the clearance between the support frame under the effect of gravity, has avoided the influence that the waste material pile brought cutting accuracy.

Description

Attach smoke and dust and handle plasma cutting workstation

Technical Field

The application relates to the technical field of cutting equipment, in particular to attach smoke and dust to handle plasma cutting workstation.

Background

The cutting and welding of workpieces is an essential process in the modern industrial production process, and the cutting workstation is a system integrating the processes of feeding, blanking, cutting and the like. However, the inventor discovers that the overall structure of the existing cutting workstation is single and does not have the dust removal function in the research process of the application, a large amount of smoke and dust generated by cutting operation are scattered on each station, the overall working environment of the cutting workstation is seriously influenced, and meanwhile, the cutting precision is extremely easily influenced by untimely cleaning of the dropped waste materials during cutting, so that the cutting quality of the whole workstation is influenced. Therefore, the application provides a smoke dust attached processing plasma cutting workstation.

SUMMERY OF THE UTILITY MODEL

The application provides attach smoke and dust and handle plasma cutting workstation to solve the problem that proposes in the background art.

A plasma cutting workstation with smoke dust processing function comprises two feeding areas, two cutting areas, a discharging area, a cutting robot and a dust removal system, wherein the two cutting areas are symmetrically distributed on two sides of the cutting robot, the two feeding areas are respectively distributed on the outer sides of the two cutting areas, the discharging area is distributed on one side of the cutting robot, the dust removal system is distributed on the other side of the cutting robot, the dust removal system is connected with the two cutting areas through a pipeline, the cutting areas comprise a base, a plurality of supporting frames and a plurality of limiting mechanisms, the upper surface of the base is in a groove shape, the supporting frames are installed and fixed on the upper surface of the base at equal intervals, the limiting mechanisms are installed on the upper portion of the supporting frames, a plurality of dust suction ports are formed in the inner side walls of the two sides of the upper portion of the base, a connecting hole is formed in the side face of the base, and the dust suction ports are communicated with the pipeline through the connecting hole, the cutting end of the cutting robot is a plasma cutting head.

Preferably, stop gear includes fixed block and stopper, fixed block fixed mounting is on support frame upper portion, the stopper bottom is equipped with the limiting plate, spacing hole has been seted up on the limiting plate, be equipped with on the support frame with spacing corresponding spacing spout in hole, be equipped with spacing bolt in the spacing spout, spacing bolt passes spacing spout and spacing hole up in proper order to be equipped with the nut at the tail end.

Preferably, base upper portion is equipped with and separates the net, it hugs closely a plurality of dust absorption mouth lateral surfaces to separate the net to be equipped with the inserted block at both ends, base upper portion is equipped with the slot with inserted block looks adaptation, the inserted block inserts in the slot and fixes.

Preferably, the bottom in the base is equipped with the waste bin, the side of base is equipped with the opening, the waste bin passes through inside the opening inserts the base.

Preferably, the cutting robot is a six-axis cutting robot.

According to the technical scheme, the attached smoke dust processing plasma cutting workstation has the following beneficial effects:

1. the application provides attach smoke and dust processing plasma cutting workstation has increased dust pelletizing system, utilizes the cooperation of dust absorption mouth and pipeline, carries out the dust absorption in real time at the in-process of cutting operation and handles, has solved the pollution that the smoke and dust brought effectively, and simultaneously, the waste material that drops during the cutting falls into the clearance between the support frame under the effect of gravity, has avoided the influence that the waste material pile brought cutting precision.

2. The application provides attach smoke and dust and handle plasma cutting workstation sets up cutting robot's cutting end into the plasma cutting head, adopts the plasma cutting to replace traditional flame cutting, has improved cutting efficiency, also makes the cutting plane more smooth simultaneously.

3. The application provides attach smoke and dust and handle plasma cutting workstation designs into adjustable's structure with stop gear, utilizes the design of stopper slidable formula for the work piece of cutting district can compatible different models and size has higher suitability.

Drawings

FIG. 1 is a schematic view of a soot-laden processing plasma cutting station provided herein;

FIG. 2 is a schematic diagram of a cutting area in the soot-attached plasma cutting workstation provided by the present application;

FIG. 3 is an enlarged view of a portion of FIG. 2 at A;

fig. 4 is a partially enlarged view of fig. 2 at B.

Wherein: 10-a feeding area, 20-a cutting area, 201-a base, 202-a support frame, 203-a dust suction port, 204-a separation net, 205-an insertion block, 206-a slot, 30-a blanking area, 40-a cutting robot, 50-a dust removal system, 60-a pipeline, 70-a fixed block, 701-a limiting block, 702-a limiting plate, 703-a limiting hole, 704-a limiting chute, 80-a waste bin and 90-a workpiece.

Detailed Description

The technical solutions in the embodiments will be described clearly and completely with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

Referring to fig. 1, the present application provides a plasma cutting workstation with smoke processing, which includes two feeding areas 10, two cutting areas 20, a blanking area 30, a cutting robot 40 and a dust removal system 50, wherein the two cutting areas 20 are symmetrically distributed on two sides of the cutting robot 40, the two feeding areas 10 are respectively distributed on the outer sides of the two cutting areas 20, the blanking area 30 is distributed on one side of the cutting robot 40, the dust removal system 50 is distributed on the other side of the cutting robot 40, and the dust removal system 50 is connected with the two cutting areas 20 through a pipeline 60. According to the technical scheme, the two cutting areas 20 are arranged, the cutting robot 40 is arranged between the two cutting areas 20, the cutting robot 40 can directly turn to the other cutting area 20 to cut after the workpiece in one cutting area 20 is cut, the interval time for cutting different workpieces is shortened, and the cutting production efficiency is greatly improved.

Specifically, the cutting end of the cutting robot 40 in the present application is a plasma cutting head; the cutting robot 40 is a six-axis cutting robot, for example, a JHY-1810A, JHY-2010A and a JHY-1510A model six-axis cutting robot manufactured by wuxi jinhongying industrial automation limited company, and the height can be flexibly adjusted during working to adapt to cutting workpieces with different heights, so that the six-axis cutting robot has high applicability.

Referring to fig. 2 and 3, the cutting area 20 includes a base 201, a plurality of supports 202 and a plurality of stop gear, the upper surface of the base 201 is in the shape of a groove, the plurality of supports 202 are installed and fixed on the upper surface of the base 201 at equal intervals, the plurality of stop gear are installed on the upper portion of the supports 202, a plurality of dust suction ports 203 are all opened on the inner side walls of the two sides of the upper portion of the base 201, the side surface of the base 201 is provided with a connecting hole, and the plurality of dust suction ports 203 are communicated with the pipeline 60 through the connecting hole.

Referring to fig. 2 and 4, the limiting mechanism includes a fixing block 70 and a limiting block 701, the fixing block 70 is fixedly mounted on the upper portion of the supporting frame 202, a limiting plate 702 is disposed at the bottom of the limiting block 701, a limiting hole 703 is disposed on the limiting plate 702, a limiting sliding groove 704 corresponding to the limiting hole 703 is disposed on the supporting frame 202, a limiting bolt is disposed in the limiting sliding groove 704, the limiting bolt sequentially penetrates the limiting sliding groove 704 and the limiting hole 703 upwards, and a nut is disposed at the tail end of the limiting bolt.

Referring to fig. 3, the upper portion of the base 201 is provided with a separation net 204, the separation net 204 is tightly attached to the outer side surfaces of the plurality of dust suction ports 203, and two ends of the separation net are provided with insertion blocks 205, the upper portion of the base 201 is provided with insertion slots 206 matched with the insertion blocks 205, and the insertion blocks 205 are inserted into the insertion slots 206 and fixed. Through the design, the separation net 204 can effectively separate the larger waste materials from being sucked into the pipeline 60, so that the continuous normal work of the dust removal system 50 is ensured, and meanwhile, the separation net 204 is detachable, so that the separation net can be more conveniently replaced, and the separation net has higher practicability.

Referring to fig. 2, a waste bin 80 is disposed at the inner bottom of the base 201, an opening is disposed at the side of the base 201, and the waste bin 80 is inserted into the base 201 through the opening. The waste materials dropped during cutting can be collected by arranging the waste box 80, and regular cleaning and sweeping are facilitated.

The application provides a attach smoke and dust and handle plasma cutting workstation's working process as follows: firstly, a worker puts a workpiece 90 into the cutting area 20 from the feeding area 10, adjusts the position of the limiting block 701 in a sliding manner, enables the limiting block 701 to be tightly attached to the workpiece 90, and screws a nut to fix the workpiece; secondly, the cutting robot 40 starts cutting operation, and meanwhile, the dust removal system 50 is started to perform real-time dust collection through the pipeline 60 and the dust collection port 203; finally, after the cutting operation is finished, the nut is unscrewed and the limiting block 701 is slid, the workpiece is taken out and fed again, and the cutting operation is performed by repeating the operation.

Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the application being indicated by the following claims.

It will be understood that the present application is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.

Claims

1. The plasma cutting workstation with smoke dust processing is characterized by comprising two feeding areas (10), two cutting areas (20), a discharging area (30), a cutting robot (40) and a dust removal system (50), wherein the two cutting areas (20) are symmetrically distributed on two sides of the cutting robot (40), the two feeding areas (10) are respectively distributed on the outer sides of the two cutting areas (20), the discharging area (30) is distributed on one side of the cutting robot (40), the dust removal system (50) is distributed on the other side of the cutting robot (40), the dust removal system (50) is connected with the two cutting areas (20) through a pipeline (60), each cutting area (20) comprises a base (201), a plurality of support frames (202) and a plurality of limiting mechanisms, the upper surface of the base (201) is in a groove shape, and the support frames (202) are installed and fixed on the upper surface of the base (201) at equal intervals, a plurality of stop gear installs in support frame (202) upper portion, a plurality of dust absorption mouth (203) have all been seted up to the both sides inside wall on base (201) upper portion, the side of base (201) is equipped with the connecting hole, and is a plurality of dust absorption mouth (203) are through connecting hole and pipeline (60) intercommunication, the cutting end of cutting robot (40) is the plasma cutting head.

2. The plasma cutting workstation with smoke dust processing function according to claim 1, wherein the limiting mechanism comprises a fixing block (70) and a limiting block (701), the fixing block (70) is fixedly installed at the upper part of the support frame (202), a limiting plate (702) is arranged at the bottom of the limiting block (701), a limiting hole (703) is formed in the limiting plate (702), a limiting sliding groove (704) corresponding to the limiting hole (703) is formed in the support frame (202), a limiting bolt is arranged in the limiting sliding groove (704), the limiting bolt upwards sequentially penetrates through the limiting sliding groove (704) and the limiting hole (703), and a nut is arranged at the tail end of the limiting bolt.

3. The plasma cutting workstation with smoke dust processing according to claim 1, wherein a separation net (204) is arranged on the upper portion of the base (201), the separation net (204) is tightly attached to the outer side surfaces of the dust suction ports (203), insertion blocks (205) are arranged at two ends of the separation net, an insertion slot (206) matched with the insertion block (205) is arranged on the upper portion of the base (201), and the insertion block (205) is inserted into the insertion slot (206) and fixed.

4. The dust-attached processing plasma cutting workstation according to claim 1, wherein a waste bin (80) is arranged at the inner bottom of the base (201), an opening is formed in the side surface of the base (201), and the waste bin (80) is inserted into the base (201) through the opening.

5. The soot handling plasma cutting workstation of claim 1, wherein said cutting robot (40) is a six-axis cutting robot.