CN214022312U

CN214022312U - Part belt cleaning device for electrophoresis processing

Info

Publication number: CN214022312U
Application number: CN202022812470.1U
Authority: CN
Inventors: 赵德文
Original assignee: Tianjin Jufu Environmental Protection Equipment Technology Co ltd
Current assignee: Tianjin Jufu Environmental Protection Equipment Technology Co ltd
Priority date: 2020-11-30
Filing date: 2020-11-30
Publication date: 2021-08-24
Anticipated expiration: 2030-11-30

Abstract

The utility model provides a part cleaning device for electrophoresis processing, which belongs to the technical field of instrument cleaning, and comprises a rust removal mechanism, a flushing mechanism and a hoisting mechanism, wherein the flushing tank is fixedly connected with the side wall of the rust removal tank, the flushing tank is provided with a first filter layer and a second filter layer, a spray head is communicated with one end of the second water pipe far away from a water pump, a cylinder is fixedly arranged on the mounting frame, a support frame is slidably sleeved on a telescopic rod of the cylinder, a second limiting plate is fixedly arranged at the top of the telescopic rod of the cylinder, a material placing basket is fixedly arranged on the support frame, the part cleaning device for electrophoresis processing ensures the quality of a product at the later stage by thoroughly cleaning the parts without manual fishing in the cleaning process, adopting circulating cleaning water and realizing the quick air drying of the parts, meanwhile, the water resource is saved efficiently.

Description

Part belt cleaning device for electrophoresis processing

Technical Field

The utility model relates to an apparatus clearance technical field particularly, relates to a part belt cleaning device for electrophoresis processing.

Background

The electrophoretic processing is a processing method in which particles such as pigments and resins suspended in an electrophoretic fluid are directionally moved by an applied electric field and deposited on a surface of a substrate, which is one of electrodes. The electrophoresis processing is a special coating forming method developed in the last 30 years, is a construction process which has the most practical significance for water-based paint, has the characteristics of water solubility, no toxicity, easy automation control and the like, is rapidly and widely applied to industries such as automobiles, building materials, hardware, household appliances and the like, in the electrophoresis processing process, parts subjected to electrophoresis processing need to be cleaned for subsequent processes, the current cleaning process needs manual operation, various liquids also remain on the surfaces of the cleaned processed parts, so that the subsequent electrophoresis is not comprehensive, the later quality of products cannot be ensured, the cleaning efficiency is low, a large amount of water resources are consumed for cleaning, energy conservation and environmental protection are not enough, therefore, a part cleaning device for electrophoresis processing is required to be invented to solve the problems that the parts are not thoroughly cleaned and need to be manually salvaged in the cleaning process, and simultaneously, water circulation is clean, high-efficient water economy resource to and the realization is to the quick air-drying of part, guarantee the quality in product later stage for the problem that technical staff in this field await the solution urgently.

SUMMERY OF THE UTILITY MODEL

In order to compensate above not enough, the utility model provides a part belt cleaning device for electrophoresis processing aims at improving the part manual operation and washs not thoroughly, and the cleaning efficiency is low and consume the problem of a large amount of water resources.

The utility model discloses a realize like this:

a part cleaning device for electrophoresis processing comprises a rust removing mechanism, a flushing mechanism and a hoisting mechanism.

The rust removing mechanism comprises a rust removing groove, a limiting groove, a filter hopper, a first motor, a water stop sheet and a helical blade, rust removing liquid is arranged in the rust removing groove, the limiting groove is fixedly arranged on two side walls of the rust removing groove, the filter hopper is inserted in the limiting groove, the first motor is fixedly arranged at the bottom of the rust removing groove, the water stop sheet is fixedly arranged in the rust removing groove, and an output shaft of the first motor rotates to penetrate through the water stop sheet and the helical blade to be fixedly connected.

The flushing mechanism comprises a flushing groove, a first filtering layer, a second filtering layer, a water pump, a first water pipe, a second water pipe and a sprayer, the flushing groove is fixedly connected with the side wall of the derusting groove, the flushing groove is provided with the first filtering layer and the second filtering layer, the water pump is fixedly installed in the flushing groove, the first water pipe is inserted into the side wall of the flushing groove and communicated with a water inlet of the water pump, one end of the first water pipe, far away from the water pump, is communicated with the second filtering layer, the second water pipe is communicated with a water outlet of the water pump, and the sprayer is communicated with one end of the second water pipe, far away from the water pump.

The hoisting mechanism comprises a second motor, a mounting groove, a screw rod, a sliding block, a mounting frame, a cylinder, a first limiting plate, a second limiting plate, a spring, a supporting frame and a material placing basket, wherein the mounting groove is fixedly arranged at the top of the rust removing groove and the flushing groove, the second motor is fixedly arranged in the mounting groove, the screw rod is rotatably arranged in the mounting groove and is in key connection with an output shaft of the second motor, the sliding block is sleeved on the screw rod in a threaded manner, the sliding block is in sliding connection with the mounting groove, the mounting frame is fixedly arranged on the sliding block, the cylinder is fixedly arranged on the mounting frame, the first limiting plate is fixedly arranged on a telescopic rod of the cylinder, the spring is movably sleeved on the telescopic rod of the cylinder, the supporting frame is sleeved on the telescopic rod of the cylinder in a sliding manner, the second limiting plate is fixedly arranged at the top of the telescopic rod of the cylinder, the article placing basket is fixedly arranged on the supporting frame.

The utility model discloses an in one embodiment, the filter hopper includes casing and filter screen, the casing is provided with the water inlet, filter screen fixed mounting in the casing.

In an embodiment of the present invention, the filter hopper is provided with a handle, and the handle is fixedly installed at the top of the side wall of the filter hopper.

In an embodiment of the present invention, the second water pipe is provided with a regulating valve, and the regulating valve is communicated with the second water pipe.

The utility model discloses an in one embodiment, the second water pipe is kept away from the one end of water pump is provided with the gooseneck, the gooseneck with the second water pipe intercommunication.

In an embodiment of the present invention, the mesh number of the first filter layer is smaller than the mesh number of the second filter layer, and the first filter layer is disposed on the second filter layer.

The utility model discloses an in one embodiment, first water pipe is provided with the screen panel, screen panel fixed mounting in first water pipe is kept away from the one end of water pump.

In an embodiment of the present invention, the support frame is provided with a stiffener, the stiffener being fixedly mounted to the support frame.

The utility model discloses an in an embodiment, still include dehumidification mechanism, dehumidification mechanism includes dehumidification groove, air pump, trachea and pneumatic valve, the dehumidification groove with washtrough lateral wall fixed connection, air pump fixed mounting in the dehumidification groove, tracheal one end with the air pump intercommunication, the trachea is kept away from the one end fixed mounting of air pump has the pneumatic valve.

In an embodiment of the present invention, the dehumidifying mechanism further includes a liquid storage tank, and the liquid storage tank is slidably connected to the side wall of the dehumidifying tank.

The utility model has the advantages that: the utility model discloses a part belt cleaning device for electrophoresis processing who obtains through above-mentioned design, when using, start the second motor, the second motor rotates and drives the lead screw rotation, make the slider slide on the mounting groove, drive and put thing basket and move to the rust cleaning groove top, start the cylinder, the telescopic link of cylinder stretches out and draws back and drives the support frame and reciprocate, will put thing basket and descend to the rust cleaning groove, start first motor, first motor rotates and drives helical blade and rotate, thereby drive the rust cleaning liquid in the rust cleaning groove and form the vortex, wash and wash the surperficial iron rust of part, the vortex drives the iron rust to enter into the filter bowl simultaneously, filter the rust piece in the rust cleaning liquid by the filter bowl, simultaneously because of the effect of spring, the support frame can slide on the telescopic link, make and put thing basket vibrations from top to bottom and accelerate the coming off of iron rust, after the rust cleaning is accomplished, the cylinder will be put thing basket and hang out the rust cleaning groove, the second motor operation will be put thing basket and move to the washing groove, after putting the thing basket in the washtrough, start the water pump, use the shower nozzle with the rust cleaning liquid and the iron rust on part surface wash clean, the sparge water filters through first filtering layer and second filtering layer, the water pump is taken water out through first water pipe and is recycled, this part belt cleaning device for electrophoresis processing has solved the part and has washd thoroughly and need artifical problem of salvaging in the cleaning process, clean hydrologic cycle simultaneously, high-efficient water economy resource guarantees the quality in product later stage.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic view of the overall structure provided by the embodiment of the present invention;

fig. 2 is a schematic structural diagram of a rust removing mechanism provided by the embodiment of the present invention;

fig. 3 is a schematic structural diagram of a flushing mechanism according to an embodiment of the present invention;

fig. 4 is a top view of the hoisting mechanism provided in the embodiment of the present invention;

fig. 5 is a left side view of the hoisting mechanism provided by the embodiment of the present invention;

fig. 6 is a schematic structural diagram of a dehumidifying mechanism according to an embodiment of the present invention;

fig. 7 is a schematic structural view of a filter hopper according to an embodiment of the present invention.

In the figure: 100-a derusting mechanism; 110-a derusting groove; 111-a limiting groove; 120-a filter funnel; 121-a handle; 122-a housing; 123-a water inlet; 124-a filter screen; 130-a first motor; 140-a water-stop sheet; 150-helical blades; 200-a flushing mechanism; 210-a rinsing tank; 220-a first filter layer; 230-a second filter layer; 240-water pump; 250-a first water pipe; 251-a mesh enclosure; 260-a second water pipe; 261-regulating valve; 262-gooseneck; 270-a spray head; 300-a hoisting mechanism; 310-a second motor; 320-mounting grooves; 330-a screw rod; 340-a slide block; 350-a mounting frame; 360-cylinder; 361-a first limit plate; 362-a second limiting plate; 370-a spring; 380-support frame; 381-reinforcing rods; 390-basket for placing articles; 400-a dehumidification mechanism; 410-a dehumidification tank; 420-an air pump; 430-trachea; 440-a gas valve; 450-reservoir.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Examples

Referring to fig. 1, the present invention provides a technical solution: a part cleaning device for electrophoresis processing comprises a derusting mechanism 100, a washing mechanism 200 and a hoisting mechanism 300.

Referring to fig. 2, the derusting mechanism 100 includes a derusting trough 110, a limiting trough 111, a filter 120, a first motor 130, a water stop sheet 140 and a helical blade 150, a derusting liquid is disposed in the derusting trough 110, the limiting trough 111 is fixedly mounted on two side walls of the derusting trough 110, the filter 120 is inserted into the limiting trough 111, the first motor 130 is fixedly mounted at the bottom of the derusting trough 110, the water stop sheet 140 is fixedly mounted in the derusting trough 110, and an output shaft of the first motor 130 rotatably penetrates through the water stop sheet 140 and the helical blade 150 to be fixedly connected.

In some specific embodiments, the filter hopper 120 comprises a housing 122 and a filter screen 124, the housing 122 is provided with a water inlet 123, the filter screen 124 is fixedly installed on the housing 122, the filter hopper 120 is independent of the descaling bath 110, and the filter hopper 120 can be taken out of the descaling bath 110 for cleaning.

In some specific embodiments, the filter hopper 120 is provided with a handle 121, and the handle 121 is fixedly installed at the top of the side wall of the filter hopper 120, so that the filter hopper 120 can be conveniently lifted out of the limiting groove 111.

Referring to fig. 3, the flushing mechanism 200 includes a flushing tank 210, a first filtering layer 220, a second filtering layer 230, a water pump 240, a first water pipe 250, a second water pipe 260 and a spray head 270, the flushing tank 210 is fixedly connected to the side wall of the rust removing tank 110, the flushing tank 210 is provided with the first filtering layer 220 and the second filtering layer 230, the water pump 240 is fixedly installed in the flushing tank 210, the first water pipe 250 is inserted into the side wall of the flushing tank 210 and is communicated with a water inlet of the water pump 240, one end of the first water pipe 250, which is far away from the water pump 240, is communicated with the second filtering layer 230, the second water pipe 260 is communicated with a water outlet of the water pump 240, and the spray head 270 is communicated with one end of the second water pipe 260, which is far away from the water pump 240.

In some specific embodiments, the second water pipe 260 is provided with an adjusting valve 261, and the adjusting valve 261 is communicated with the second water pipe 260, so that the water flow can be adjusted, and the flushing force can be adjusted.

In some specific embodiments, a gooseneck 262 is disposed at an end of the second water pipe 260 away from the water pump 240, and the gooseneck 262 is communicated with the second water pipe 260, so that the spray head 270 can be rotated to various directions for washing, thereby ensuring no dead angle in washing.

In some specific embodiments, the mesh number of the first filter layer 220 is smaller than that of the second filter layer 230, and the first filter layer 220 is disposed on the second filter layer 230 for layer-by-layer filtering, thereby ensuring efficient clean filtering.

In some embodiments, the first water pipe 250 is provided with a mesh cover 251, and the mesh cover 251 is fixedly installed at an end of the first water pipe 250 away from the water pump 240, so as to prevent the first water pipe 250 from being clogged by the adsorbed substances in the second filter layer 230.

Referring to fig. 4 and 5, the hoisting mechanism 300 includes a second motor 310, a mounting groove 320, a screw 330, a sliding block 340, a mounting frame 350, a cylinder 360, a first limiting plate 361, a second limiting plate 362, a spring 370, a support frame 380 and a material basket 390, the mounting groove 320 is fixedly installed at the top of the rust removing groove 110 and the flushing groove 210, the second motor 310 is fixedly installed at the mounting groove 320, the screw 330 is rotatably installed at the mounting groove 320 and is in key connection with an output shaft of the second motor 310, the sliding block 340 is in threaded sleeve joint with the screw 330, the sliding block 340 is in sliding connection with the mounting groove 320, the mounting frame 350 is fixedly installed at the sliding block 340, the cylinder 360 is fixedly installed at the mounting frame 350, the first limiting plate 361 is fixedly installed at the telescopic rod of the cylinder 360, the spring 370 is movably sleeved at the telescopic rod of the cylinder 360, the support frame 380 is in sliding sleeve joint with the telescopic rod of the cylinder 360, the second limiting plate 362 is fixedly installed at the top of the telescopic rod of the cylinder 360, the basket 390 is fixedly mounted to the support frame 380.

In some specific embodiments, the supporting frame 380 is provided with a reinforcing rod 381, and the reinforcing rod 381 is fixedly installed on the supporting frame 380, so that the bearing capacity of the supporting frame 380 is improved, and the structural strength of the device is ensured.

In some specific embodiments, the cleaning device further comprises a dehumidifying mechanism 400, the dehumidifying mechanism 400 comprises a dehumidifying tank 410, an air pump 420, an air pipe 430 and an air valve 440, the dehumidifying tank 410 is fixedly connected with the side wall of the flushing tank 210, the air pump 420 is fixedly installed in the dehumidifying tank 410, one end of the air pipe 430 is communicated with the air pump 420, and the air valve 440 is fixedly installed at one end, away from the air pump 420, of the air pipe 430, so that the cleaned parts can be quickly air-dried, and water stain residue is avoided.

In some specific embodiments, the dehumidifying mechanism 400 further includes a liquid storage tank 450, and the liquid storage tank 450 is slidably connected to the side wall of the dehumidifying tank 410 to collect water dripping from the parts in the dehumidifying tank 410, so as to prevent the water from disturbing the processing environment.

The working principle is as follows: when the rust cleaning machine is used, the second motor 310 is started, the second motor 310 rotates to drive the screw 330 to rotate, the sliding block 340 slides on the mounting groove 320 to drive the object placing basket 390 to move to the position above the rust cleaning groove 110, the air cylinder 360 is started, the telescopic rod of the air cylinder 360 stretches and retracts to drive the support frame 380 to move up and down, the object placing basket 390 descends into the rust cleaning groove 110, the first motor 130 is started, the first motor 130 rotates to drive the helical blade 150 to rotate, so that the rust cleaning liquid in the rust cleaning groove 110 is driven to form a vortex, rust on the surface of a part is washed and cleaned, meanwhile, the vortex drives the rust to enter the filter hopper 120, rust blocks in the rust cleaning liquid are filtered by the filter hopper 120, meanwhile, due to the action of the spring 370, the support frame 380 can slide on the telescopic rod, so that the object placing basket 390 vibrates up and down to accelerate the rust to fall off, after the rust cleaning is finished, the object placing basket 390 is lifted out of the rust cleaning groove 110 by the air cylinder 360, the second motor 310 operates to move the object placing basket 390 to the washing groove 210, after the basket 390 is placed in the washing tank 210, the water pump 240 is started, the spray head 270 is used for washing the rust removing liquid and the iron rust on the surface of the part, the washing water is filtered by the first filtering layer 220 and the second filtering layer 230, and the water pump 240 pumps the water out through the first water pipe 250 for recycling.

It should be noted that the specific model specifications of the first motor 130, the water pump 240, the second motor 310 and the air cylinder 360 need to be determined according to the actual specification of the device, and the specific model selection calculation method adopts the prior art, so detailed description is omitted.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A part cleaning device for electrophoresis processing is characterized by comprising

The rust removal mechanism (100) comprises a rust removal groove (110), a limiting groove (111), a filter hopper (120), a first motor (130), a water stop plate (140) and a spiral blade (150), wherein rust removal liquid is arranged in the rust removal groove (110), the limiting groove (111) is fixedly installed on two side walls of the rust removal groove (110), the filter hopper (120) is inserted in the limiting groove (111), the first motor (130) is fixedly installed at the bottom of the rust removal groove (110), the water stop plate (140) is fixedly installed in the rust removal groove (110), and an output shaft of the first motor (130) rotatably penetrates through the water stop plate (140) and is fixedly connected with the spiral blade (150);

the washing mechanism (200), the washing mechanism (200) comprises a washing groove (210), a first filtering layer (220), a second filtering layer (230), a water pump (240), a first water pipe (250), a second water pipe (260) and a spray head (270), the flushing tank (210) is fixedly connected with the side wall of the derusting tank (110), the flushing tank (210) is provided with a first filtering layer (220) and a second filtering layer (230), the water pump (240) is fixedly arranged on the flushing tank (210), the first water pipe (250) is inserted into the side wall of the flushing tank (210) and is communicated with the water inlet of the water pump (240), one end of the first water pipe (250) far away from the water pump (240) is communicated with the second filter layer (230), the second water pipe (260) is communicated with a water outlet of the water pump (240), and the spray head (270) is communicated with one end, away from the water pump (240), of the second water pipe (260);

the hoisting mechanism (300) comprises a second motor (310), a mounting groove (320), a screw rod (330), a sliding block (340), a mounting frame (350), an air cylinder (360), a first limiting plate (361), a second limiting plate (362), a spring (370), a supporting frame (380) and a storage basket (390), wherein the mounting groove (320) is fixedly mounted at the top of the derusting groove (110) and the flushing groove (210), the second motor (310) is fixedly mounted in the mounting groove (320), the screw rod (330) is rotatably mounted in the mounting groove (320) and is in key connection with an output shaft of the second motor (310), the sliding block (340) is sleeved on the screw rod (330) in a threaded manner, the sliding block (340) is in sliding connection with the mounting groove (320), the mounting frame (350) is fixedly mounted in the sliding block (340), and the air cylinder (360) is fixedly mounted in the mounting frame (350), first limiting plate (361) fixed mounting in the telescopic link of cylinder (360), spring (370) activity cup joint in the telescopic link of cylinder (360), support frame (380) slide cup joint in the telescopic link of cylinder (360), second limiting plate (362) fixed mounting in the telescopic link top of cylinder (360), put thing basket (390) fixed mounting in support frame (380).

2. The parts cleaning device for electrophoresis processing according to claim 1, wherein the filter hopper (120) comprises a housing (122) and a filter screen (124), the housing (122) is provided with a water inlet (123), and the filter screen (124) is fixedly mounted on the housing (122).

3. The parts cleaning device for electrophoresis processing according to claim 1, wherein the filter (120) is provided with a handle (121), and the handle (121) is fixedly installed on the top of the side wall of the filter (120).

4. The parts washing apparatus for electrophoresis processing according to claim 1, wherein the second water pipe (260) is provided with a regulating valve (261), and the regulating valve (261) communicates with the second water pipe (260).

5. The parts cleaning apparatus for electrophoresis processing according to claim 1, wherein an end of the second water pipe (260) remote from the water pump (240) is provided with a gooseneck (262), and the gooseneck (262) communicates with the second water pipe (260).

6. The apparatus for cleaning parts for electrophoresis processing according to claim 1, wherein the mesh number of the first filter layer (220) is smaller than the mesh number of the second filter layer (230), and the first filter layer (220) is disposed on the second filter layer (230).

7. The apparatus for cleaning parts for use in electrophoresis processing according to claim 1, wherein said first water pipe (250) is provided with a mesh (251), and said mesh (251) is fixedly installed at an end of said first water pipe (250) away from said water pump (240).

8. The apparatus for washing parts for use in electrophoresis processing according to claim 1, wherein said support frame (380) is provided with a reinforcement bar (381), said reinforcement bar (381) being fixedly mounted to said support frame (380).

9. The part cleaning device for electrophoresis processing according to claim 1, further comprising a dehumidifying mechanism (400), wherein the dehumidifying mechanism (400) comprises a dehumidifying tank (410), an air pump (420), an air pipe (430) and an air valve (440), the dehumidifying tank (410) is fixedly connected with the side wall of the rinsing tank (210), the air pump (420) is fixedly installed in the dehumidifying tank (410), one end of the air pipe (430) is communicated with the air pump (420), and one end of the air pipe (430) far away from the air pump (420) is fixedly installed with the air valve (440).

10. The parts washing apparatus for electrophoresis processing according to claim 9, wherein said dehumidifying mechanism (400) further comprises a reservoir (450), and said reservoir (450) is slidably connected to a side wall of said dehumidifying tank (410).