CN214010016U - Condensing equipment is used in scale inhibitor processing - Google Patents
Condensing equipment is used in scale inhibitor processing Download PDFInfo
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- CN214010016U CN214010016U CN202023297677.6U CN202023297677U CN214010016U CN 214010016 U CN214010016 U CN 214010016U CN 202023297677 U CN202023297677 U CN 202023297677U CN 214010016 U CN214010016 U CN 214010016U
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Abstract
The utility model discloses a condensing unit for processing scale inhibitor, which comprises a reaction kettle and a condensing box, wherein a cooling bin and a water storage bin which are communicated with each other are arranged in the condensing box, the bottom of the water storage bin is provided with a circulating pipe and a circulating pump, a water return pipe is arranged in the cooling bin, the water return pipe is connected with a plurality of spray pipes, and the spray pipes are provided with spray heads; meanwhile, the upper part of the cooling bin is also provided with an air inlet pipe and an air outlet pipe, and a negative pressure fan is arranged in the air outlet pipe; the utility model discloses atomize the cooling water through the shower head during the use to through the cold air of continuous circulation to the cooling of atomizing cooling water, it has improved heat exchange efficiency from increase contact surface and keeping the heat transfer difference in temperature two aspects, improves the cooling efficiency again of cooling water, thereby satisfies recycle's requirement, realizes the recovery of cooling water and recycles, and then improves water resource utilization, reduces the manufacturing cost of enterprise.
Description
Technical Field
The utility model relates to a condensing equipment technical field, concretely relates to condensing equipment is used in scale inhibitor processing.
Background
The scale inhibitor needs to mix and react various raw materials in the production process, and part of the reaction process is exothermic reaction, so that the reaction device needs to be cooled by an external cooling device in order to ensure the safety of production.
SUMMERY OF THE UTILITY MODEL
The defect that the water consumption is big to exist among the prior art, the utility model discloses a condensing equipment is used in scale inhibitor processing adopts the utility model discloses can accelerate the rate of cooling down again of cooling water to satisfy the recovery requirement of cooling water, improve the recycle ratio of cooling water, and then improve water resource utilization ratio, reduce the manufacturing cost and the water consumption of enterprise.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
a condensing unit for processing a scale inhibitor comprises a reaction kettle and a condensing tank, wherein a cooling bin and a water storage bin which are communicated with each other are arranged in the condensing tank, and the bottom of the water storage bin is provided with a circulating pipe and a circulating pump for conveying cooling water outwards; a water return pipe is arranged in the cooling bin, the water return pipe is connected with a plurality of spray pipes in parallel, and a plurality of spray heads which spray towards the right upper side are uniformly arranged on each spray pipe; the upper part of the condensation box is also provided with an air inlet pipe and an air outlet pipe, a negative pressure fan is arranged in the air outlet pipe, and a filter screen is arranged in the air inlet pipe.
Preferably, the outer surface of the reaction kettle is wrapped with a heat insulation plate, a cooling cavity is arranged between the heat insulation plate and the reaction kettle, and a guide plate wrapped on the surface of the reaction kettle in a spiral shape is arranged in the cooling cavity; the head and the tail of the cooling cavity are respectively connected with a circulating pipe and a water return pipe.
Preferably, a plurality of flow guide plates are arranged in the exhaust pipe in a staggered mode, the free ends of the flow guide plates incline to one side of the condensing box, and the inclination angle of the flow guide plates is 10-15 degrees.
Preferably, the ratio of the projection of the flow guide plate in the axial direction of the exhaust pipe to the area of the flow surface of the exhaust pipe is 0.6-0.8.
Preferably, the air inlet pipe is obliquely arranged towards the top of the condenser box, and the included angle between the air inlet pipe and the horizontal direction is 45-90 degrees.
Preferably, a plurality of flow guide plates are arranged in the air inlet pipe in a staggered mode, the free ends of the flow guide plates incline to one side of the condensing box, and the inclination angle of the flow guide plates is 10-15 degrees.
Preferably, a baffle is further arranged in the cooling bin and is positioned between the air inlet pipe and the exhaust pipe; a filter screen is fixedly arranged on the baffle.
Preferably, the bottom of the cooling bin is also provided with a water collecting plate for guiding cooling water to the water storage bin.
Preferably, the top of the water storage bin is also provided with a water replenishing pipe, and the water replenishing pipe is provided with a regulating valve.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model comprises a reaction kettle and a condenser box, wherein a cooling bin and a water storage bin which are communicated with each other are arranged in the condenser box, the bottom of the water storage bin is provided with a circulating pipe and a circulating pump, a water return pipe is arranged in the cooling bin, the water return pipe is connected with a plurality of spray pipes, and spray heads are arranged on the spray pipes; meanwhile, the upper part of the cooling bin is also provided with an air inlet pipe and an air outlet pipe, and a negative pressure fan is arranged in the air outlet pipe;
the utility model discloses during the use, the cooling water is carried the cooling operation in the reation kettle through the circulating pump, and the cooling water who accomplishes the cooling operation flows back to the cooling storehouse through the shower head atomizing in from the wet return, improves the area of contact of cooling water and air by a wide margin, and negative-pressure air fan is outdoor air from the intake pipe suction to the cooling storehouse in simultaneously, and discharge from the blast pipe to cool off high temperature steam, the high temperature steam after the condensation condenses into the water droplet that the quality is heavier and enters into the water storage storehouse of bottom again and enters into the cooling cycle;
the utility model improves the cooling efficiency of the equipment from two aspects of contact area and temperature difference of the heat exchange medium by means of atomization and rapid air flow, ensures the secondary condensation of high-temperature water vapor in a limited space, and improves the cooling efficiency of the cooling equipment;
meanwhile, the utility model also realizes the recycling of cooling water, can effectively reduce the water consumption of cooling equipment, and is beneficial to reducing the use cost of the cooling equipment; just the utility model discloses simple structure can guarantee the long-time steady operation of equipment, reduces the maintenance degree of difficulty of equipment simultaneously.
2. The utility model wraps the thermal insulation board on the outer surface of the reaction kettle, and a guide plate is arranged between the thermal insulation board and the reaction kettle, and the guide plate wraps the surface of the reaction kettle in a spiral shape; on one hand, the cooling cavity is divided into spiral pipelines by the guide plate, and compared with the traditional circular pipeline, the spiral pipeline has larger contact area with the outer wall of the reaction kettle, and can effectively improve the heat exchange efficiency; compared with the traditional cooling cavity, all cooling water can realize rapid circulation in the cooling cavity, so that a circulation dead zone at the bottom of the cooling cavity is avoided, and further the local temperature is abnormally increased;
the guide plate plays a role in guiding flow and simultaneously plays a role in reinforcing the structural strength of the reaction kettle, so that the thickness of the outer wall of the reaction kettle can be properly reduced, the manufacturing cost of the reaction kettle is reduced, the heat transfer of the thin-wall reaction kettle is faster, and the heat exchange efficiency is further improved; meanwhile, the heat insulation layer can effectively protect the outer wall of the reaction kettle, so that the service life of the equipment is prolonged.
3. The exhaust pipe of the utility model is internally provided with a plurality of drainage plates in a staggered way, and the free ends of the drainage plates incline to one side of the condensing box at an inclination angle of 10-15 degrees; the air flow movement path of the wire in the exhaust pipe is changed into an S-shaped loop through the drainage plate, so that the retention time of the air flow in the exhaust pipe is prolonged, partial residual high-temperature water vapor is convenient to condense with the guide plate, the water content in the tail gas is reduced, and the recovery rate of cooling water is improved; meanwhile, the downward inclined angle design is convenient for the backflow of the condensed water, so that the circulating efficiency of the condensed water is improved.
4. The utility model discloses still be provided with the baffle in the cooling chamber, be provided with the filter screen on the baffle, on the one hand through the cooperation of baffle and filter screen under the general condition of assurance circulation of air gas circuit control air flow to adjust the dwell time of low temperature air in the cooling chamber, realize the abundant cooling condensation to high temperature steam; on the other hand, the filter screen not only plays a role in flow equalization, but also conveniently provides attachment points for part of high-temperature water vapor cooled secondarily, so that the high-temperature water vapor is condensed into liquid drops and enters the cooling bin again.
5. The utility model discloses be provided with the water-collecting plate bottom the cooling bin, concentrate the back with the comdenstion water and carry in the retaining storehouse, can enough prolong the motion route of comdenstion water, further reduce the temperature of cooling water through the water-collecting plate contact lower with the temperature simultaneously.
6. The utility model discloses still be provided with the moisturizing pipe at retaining storehouse top, supply the cooling water of loss through the moisturizing pipe, guarantee the supply of cooling water capacity, avoid the circulating pump to appear empty load, protective apparatus's safe operation simultaneously.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the connection between the return pipe and the shower pipe;
fig. 3 is a schematic structural view of embodiment 2 of the present invention;
reference numerals: 1. the system comprises a reaction kettle, 2, a condensation tank, 3, a cooling bin, 4, a water storage bin, 5, a circulating pipe, 6, a circulating pump, 7, a water return pipe, 8, a spray pipe, 9, a spray head, 10, an air inlet pipe, 11, an exhaust pipe, 12, a negative pressure fan, 13, a filter screen, 14, a heat insulation plate, 15, a cooling cavity, 16, a guide plate, 17, a drainage plate, 18, a baffle, 19, a water collection plate, 20, a water replenishing pipe, 21 and a regulating valve.
Detailed Description
The present invention will be further described with reference to the following description and examples, which include but are not limited to the following embodiments.
Embodiment mode 1
The embodiment is taken as the basic embodiment of the utility model, which discloses a condensing device for scale inhibitor processing, the concrete structure is shown in figure 1 and figure 2, the condensing device comprises a reaction kettle 1 and a condensing box 2, the condensing tube is wrapped on the outer surface of the reaction kettle 1, a cooling bin 3 and a water storage bin 4 which are communicated with each other are separated in the condensing box 2, wherein a water return pipe 7 is arranged in the cooling bin 3, a circulating pipe 5 is fixedly arranged in the water storage bin 4, the circulating pipe 5 is connected with the inlet end of the condensing tube through a circulating pump 6, and the water return pipe 7 is directly connected with the outlet end of the condensing tube; meanwhile, the top of the water storage bin 4 is also provided with a water supplementing pipe 20, and the water supplementing pipe 20 is provided with an adjusting valve 21; the top of the water storage bin 4 is provided with a conical water collecting plate 19, and the center of the water collecting plate is of an opening structure, so that condensed water in the cooling bin 3 is collected and guided into the water storage bin 4;
the outlet end of the water return pipe 7 is connected with a plurality of spray pipes 8 in parallel, a plurality of spray heads 9 are arranged on the spray pipes 8, and the outlet ends of the spray heads 9 face to the right upper part; meanwhile, the top of the cooling bin 3 is also provided with an exhaust pipe 10, the side wall of the exhaust pipe is provided with an air inlet pipe 11, a filter screen 13 is arranged in the air inlet pipe 11, and the outlet end of the exhaust pipe 11 is fixedly provided with a negative pressure fan 12; the free end of the air inlet pipe 10 is deviated towards the upper side of the condensation box 2, the deviation angle is 45 degrees or 90 degrees, and when the deviation angle is 90 degrees, the air inlet pipe is arranged in an L shape.
Embodiment mode 2
As a preferred embodiment of the present invention, the present invention discloses a condensing device for processing scale inhibitor, the specific structure is shown in fig. 3, and the condensing device comprises a reaction kettle 1 and a condensing tank 2, wherein the outer surface of the reaction kettle 1 is wrapped with a thermal insulation board 14, a cooling cavity 15 is arranged between the thermal insulation board 14 and the reaction kettle 1, a spiral guide plate 16 is arranged in the cooling cavity 15, the guide plate 16 is wrapped on the outer surface of the reaction kettle 1, so as to divide the space of the cooling cavity 15 into spiral shapes, the head and the tail ends of the cooling cavity are respectively an inlet and an outlet, wherein the inlet is connected with a circulating pipe 5 in a water storage bin 4 through a circulating pump 6, and the outlet is connected with a return pipe 7 in the cooling bin 3;
the top of the condenser box is also provided with an exhaust pipe 11, 2-4 flow guide plates 17 are arranged in the exhaust pipe 11 in a staggered manner, the flow guide plates 17 are inclined towards one side of the condenser box 2 at an inclination angle of 10-15 degrees, and the ratio of the projection of the flow guide plates 17 in the axial direction of the exhaust pipe 11 to the area of the flow surface of the exhaust pipe 11 is 0.6-0.8; a negative pressure fan 12 is fixedly arranged at the outlet end of the exhaust pipe 11;
the upper part of the condensing box is also provided with an air inlet pipe, the inlet end of the air inlet pipe is provided with a filter screen, 2-4 drainage plates are arranged in the air inlet pipe in a staggered manner, and the free ends of the drainage plates incline to one side of the condensing box at an angle of 10-15 degrees; still be provided with the baffle in the cooling bin, the baffle is located between intake pipe and the blast pipe, and the fixed filter screen that is provided with on the baffle.
The utility model discloses cooling water is carried in the reation kettle and is cooled down the operation through the circulating pump during use, and the cooling water who accomplishes the cooling operation flows back to in the cooling storehouse through the shower head atomizing from the wet return, improves the area of contact of cooling water and air by a wide margin, and negative-pressure air fan is outdoor air from the intake pipe suction to the cooling storehouse in simultaneously, and discharge from the blast pipe to cool off high temperature steam, and the high temperature steam after the condensation condenses into the water droplet that the quality is heavier and enters into the water storage storehouse of bottom again and enters into in the cooling cycle;
the utility model improves the cooling efficiency of the equipment from two aspects of contact area and temperature difference of the heat exchange medium by means of atomization and rapid air flow, ensures the secondary condensation of high-temperature water vapor in a limited space, and improves the cooling efficiency of the cooling equipment;
meanwhile, the utility model also realizes the recycling of cooling water, can effectively reduce the water consumption of cooling equipment, and is beneficial to reducing the use cost of the cooling equipment; just the utility model discloses simple structure can guarantee the long-time steady operation of equipment, reduces the maintenance degree of difficulty of equipment simultaneously.
Claims (9)
1. The utility model provides a condensing equipment is used in scale inhibitor processing, includes reation kettle (1) and condensing box (2), its characterized in that: a cooling bin (3) and a water storage bin (4) which are communicated with each other are arranged in the condensation tank (2), and a circulating pipe (5) and a circulating pump (6) for conveying cooling water outwards are arranged at the bottom of the water storage bin (4); a water return pipe (7) is arranged in the cooling bin (3), the water return pipe (7) is connected with a plurality of spray pipes (8) in parallel, and a plurality of spray heads (9) which spray upwards are uniformly arranged on each spray pipe (8); the condenser box (2) is characterized in that an air inlet pipe (10) and an exhaust pipe (11) are further arranged on the upper portion of the condenser box (2), a negative pressure fan (12) is arranged in the exhaust pipe (11), and a filter screen (13) is arranged in the air inlet pipe (10).
2. The condensing equipment is used in antisludging agent processing of claim 1, characterized in that: the outer surface of the reaction kettle (1) is wrapped with a heat insulation plate (14), a cooling cavity (15) is arranged between the heat insulation plate (14) and the reaction kettle (1), and a guide plate (16) which is spirally wrapped on the surface of the reaction kettle (1) is arranged in the cooling cavity (15); the head end and the tail end of the cooling cavity (15) are respectively connected with the circulating pipe (5) and the water return pipe (7).
3. The condensing equipment is used in antisludging agent processing of claim 1, characterized in that: a plurality of flow guide plates (17) are arranged in the exhaust pipe (11) in a staggered mode, the free ends of the flow guide plates (17) incline to one side of the condensation box (2), and the inclination angle of the flow guide plates is 10-15 degrees.
4. The condensing equipment is used in antisludging agent processing of claim 3, characterized in that: the ratio of the projection of the flow guide plate (17) in the axial direction of the exhaust pipe (11) to the area of the flow surface of the exhaust pipe (11) is 0.6-0.8.
5. The condensing equipment is used in antisludging agent processing of claim 1, characterized in that: the air inlet pipe (10) is obliquely arranged towards the top of the condensing box (2), and the included angle between the air inlet pipe and the horizontal direction is 45-90 degrees.
6. The condensing equipment is used in antisludging agent processing of claim 1, characterized in that: a plurality of drainage plates (17) are arranged in the air inlet pipe (10) in a staggered mode, the free ends of the drainage plates (17) incline to one side of the condensing box (2), and the inclination angle of the drainage plates is 10-15 degrees.
7. The condensing equipment is used in antisludging agent processing of claim 1, characterized in that: a baffle (18) is further arranged in the cooling bin (3), and the baffle (18) is positioned between the air inlet pipe (10) and the air outlet pipe (11); a filter screen (13) is fixedly arranged on the baffle (18).
8. The condensing equipment is used in antisludging agent processing of claim 1, characterized in that: and a water collecting plate (19) used for guiding cooling water to the water storage bin (4) is further arranged at the bottom of the cooling bin (3).
9. The condensing equipment is used in antisludging agent processing of claim 1, characterized in that: the top of the water storage bin (4) is also provided with a water replenishing pipe (20), and the water replenishing pipe (20) is provided with an adjusting valve (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023297677.6U CN214010016U (en) | 2020-12-31 | 2020-12-31 | Condensing equipment is used in scale inhibitor processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023297677.6U CN214010016U (en) | 2020-12-31 | 2020-12-31 | Condensing equipment is used in scale inhibitor processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214010016U true CN214010016U (en) | 2021-08-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023297677.6U Active CN214010016U (en) | 2020-12-31 | 2020-12-31 | Condensing equipment is used in scale inhibitor processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214010016U (en) |
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2020
- 2020-12-31 CN CN202023297677.6U patent/CN214010016U/en active Active
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