CN213998249U - Clothing template processingequipment - Google Patents
Clothing template processingequipment Download PDFInfo
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- CN213998249U CN213998249U CN202022902226.4U CN202022902226U CN213998249U CN 213998249 U CN213998249 U CN 213998249U CN 202022902226 U CN202022902226 U CN 202022902226U CN 213998249 U CN213998249 U CN 213998249U
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- 238000005520 cutting process Methods 0.000 claims abstract description 121
- 238000012545 processing Methods 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 230000003993 interaction Effects 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000004891 communication Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 abstract description 9
- 238000010521 absorption reaction Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 19
- 238000013461 design Methods 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 238000007664 blowing Methods 0.000 description 7
- 238000009958 sewing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000003698 laser cutting Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 206010021143 Hypoxia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
The utility model discloses a clothing template processing device, which comprises a control processor, a positioning module, a detection module, a moving distance setting module, an execution module, an alarm module and a man-machine interaction panel; the positioning module comprises a cutting head positioning module and a cutting part positioning module, the detection module comprises a speed sensor, a fan rotating speed sensor, a gas pressure sensor, a gas concentration sensor, a temperature sensor, a voltage sensor and a current sensor, the moving distance setting module comprises a cutting head cutting distance setting module and a cutting head resetting distance setting module, and the execution module comprises a cutting head driver, a traveling mechanism driver, an air pump driver, a water pump driver, a fan driver, a cutting motor, a traveling motor, a water pump and a fan. The utility model discloses an accurate control, trouble, dangerous timely early warning and the effective absorption of harmful dust of cutting orbit.
Description
Technical Field
The utility model relates to a clothing template processing equipment technical field especially relates to a clothing template processingequipment.
Background
The clothing template is one of the most advanced processes for clothing production at present, is mainly applied to a sewing process, improves the quality of the clothing process and the yield of a sewing worker by slotting the template, enables the sewing worker to operate flexibly, and thoroughly gets rid of the technical trouble in the clothing production process. The clothing template is made of hard (mostly transparent organic glass) materials, a curved groove is cut on the template according to a sewing standard, and a sewing machine needle runs a sewing thread in the groove, so that the sewing thread can be guaranteed to be accurate.
The utility model discloses be CN201220174180.1 based on patent number, the patent name is a laser cutting equipment for processing clothing template, including installing X on quick-witted case to crossbeam and Y to the guide rail to and install the laser cutting head on X to the crossbeam, still including installing the subassembly that induced drafts on laser cutting head one side, and the aspiration channel of being connected with the subassembly that induced drafts on, quick-witted incasement is provided with control system, and be connected with cutting head, motion, air pump, fan and water pump. Harmful dust generated by cutting the template is effectively absorbed, and the filtering and purification of the dust are realized.
Above-mentioned scheme still has some problems, and the edge of clothing template is a curve usually, and during the cutting, the difficult control cutting point appears the skew easily, influences the quality of clothing template, and the removal speed of cutting head, the atmospheric pressure of blowing etc. also can influence the cutting quality, move too slowly, the atmospheric pressure of blowing all can produce the melting edge, and the atmospheric pressure of blowing still leads to the template to catch fire too little easily.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a clothing template processingequipment for solve the technical problem who exists among the prior art, the edge of clothing template is a curve usually, during the cutting, and difficult control cutting point appears the skew easily, influences the quality of clothing template, the removal speed of cutting head, the atmospheric pressure of blowing etc. also can influence the cutting quality, remove slow, the atmospheric pressure of blowing all can produce the limit of melting too little, the atmospheric pressure of blowing still leads to the template to catch fire too little easily.
A clothing template processing device comprises a control processor, a positioning module, a detection module, a moving distance setting module, an execution module, an alarm module and a man-machine interaction panel;
the positioning module comprises a cutting head positioning module and a cutting part positioning module, the cutting part positioning module comprises a camera, an image acquisition sensor and an image processing unit, the camera, the image acquisition sensor and the image processing unit are sequentially connected, and the cutting head positioning module and the image processing unit are connected with the control processor;
the detection module comprises a speed sensor, a fan rotating speed sensor, a gas pressure sensor, a gas concentration sensor, a temperature sensor, a voltage sensor and a current sensor, and the speed sensor, the fan rotating speed sensor, the gas pressure sensor, the gas concentration sensor, the temperature sensor, the voltage sensor and the current sensor are respectively connected with the control processor;
the moving distance setting module comprises a cutting head cutting distance setting module and a cutting head resetting distance setting module, and the cutting head cutting distance setting module and the cutting head resetting distance setting module are respectively connected with the control processor;
the cutting head driver is connected with the cutting head, the travelling mechanism driver is connected with the travelling mechanism, the air pump driver is connected with the air pump, the water pump driver is connected with the water pump, the fan driver is connected with the fan, and the cutting head driver, the travelling mechanism driver, the water pump driver and the fan driver are respectively connected with the control processor;
the alarm module comprises an alarm indicator light and a buzzer, and the alarm indicator light and the buzzer are respectively connected with the control processor;
the human-computer interaction panel is connected with the control processor.
Furthermore, the human-computer interaction panel comprises a button control assembly and a touch screen, and the button control assembly and the touch screen are respectively connected with the control processor.
Further, the button control assembly comprises a reset button, an emergency stop button and an alarm button, and the reset button, the emergency stop button and the alarm button are respectively connected with the control processor.
Further, the cutting head includes a laser generator coupled to a cutting head driver.
Further, the laser generator is an IPG laser of a YLR model, an IPG laser of a YLR-K model, an IPG laser of a YLS-K model or an IPG laser of an IPG-CUT model.
Furthermore, the intelligent control system also comprises a data communication module, wherein the data communication module comprises a WIFI module and a Bluetooth module, and the WIFI module and the Bluetooth module are respectively connected with the control processor.
Further, the intelligent control system also comprises a power supply module, wherein the power supply module is connected with the control processor.
Further, the core of the control processor is an MSP430 single-chip microcomputer, and the MSP430 single-chip microcomputer is an MSP430 single-chip microcomputer MSP430F 169.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model relates to a clothing template processingequipment through cutting orientation module, cutting position orientation module's design, has realized the accurate control of cutting orbit, has greatly improved clothing template machining efficiency, has effectively guaranteed the quality of clothing template.
2. The utility model relates to a clothing template processingequipment, through the design of water pump and fan, the during operation absorbs the dust that produces in the cutting process through the aspiration channel of being connected with the fan, and the water that drives in the water pipe through the water pump simultaneously is spout from the sprinkler head to can effectively absorb the harmful dust that the cutting template produced, avoid the staff to inhale, influence its personal safety.
3. The utility model relates to a clothing template processingequipment through the design of water pump and fan, through speed sensor, fan speed sensor, gas pressure sensor, gas concentration sensor, temperature sensor, voltage sensor, current sensor's design, has realized trouble, dangerous real-time supervision and timely early warning, has guaranteed the quality of cutting and trouble personnel's safety.
4. The utility model relates to a clothing template processingequipment through the design of cutting head cutting distance settlement module, can realize clothing template's processing through manual control, and is simpler, convenient, through the design of cutting head reset distance, can stop the cutting head in the optional position after the cutting, is convenient for carry out the cutting next time.
Drawings
Fig. 1 is an overall system diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
A clothing template processing device comprises a control processor, a positioning module, a detection module, a moving distance setting module, an execution module, an alarm module and a man-machine interaction panel;
the positioning module comprises a cutting head positioning module and a cutting part positioning module, the cutting part positioning module comprises a camera, an image acquisition sensor and an image processing unit, the camera, the image acquisition sensor and the image processing unit are sequentially connected, and the cutting head positioning module and the image processing unit are connected with the control processor;
the system comprises a control processor, a positioning module, a detection module, a moving distance setting module, an execution module, an alarm module and a human-computer interaction panel;
the positioning module comprises a cutting head positioning module and a cutting part positioning module, the cutting part positioning module comprises a camera, an image acquisition sensor and an image processing unit, the camera, the image acquisition sensor and the image processing unit are sequentially connected, and the cutting head positioning module and the image processing unit are connected with the control processor;
the detection module comprises a speed sensor, a fan rotating speed sensor, a gas pressure sensor, a gas concentration sensor, a temperature sensor, a voltage sensor and a current sensor, and the speed sensor, the fan rotating speed sensor, the gas pressure sensor, the gas concentration sensor, the temperature sensor, the voltage sensor and the current sensor are respectively connected with the control processor;
the moving distance setting module comprises a cutting head cutting distance setting module and a cutting head resetting distance setting module, and the cutting head cutting distance setting module and the cutting head resetting distance setting module are respectively connected with the control processor;
the cutting head driver is connected with the cutting head, the travelling mechanism driver is connected with the travelling mechanism, the air pump driver is connected with the air pump, the water pump driver is connected with the water pump, the fan driver is connected with the fan, and the cutting head driver, the travelling mechanism driver, the water pump driver and the fan driver are respectively connected with the control processor;
the alarm module comprises an alarm indicator light and a buzzer, and the alarm indicator light and the buzzer are respectively connected with the control processor;
the human-computer interaction panel is connected with the control processor.
The working principle of the scheme is briefly described as follows:
a control processor control core;
the positioning module comprises a cutting head positioning module and a cutting part positioning module, the cutting head positioning module is used for determining the specific position of the cutting head, the cutting part positioning module is used for acquiring a cutting image of the clothing template, the cutting part positioning module comprises a camera, an image acquisition sensor and an image processing unit, specifically, when the clothing template is processed, the camera acquires the image information of the template to be cut and processed, the image information is transmitted to the image acquisition sensor, the image processing unit performs primary processing on the image and then transmits the image information to the control processor, the control processor analyzes and processes the acquired template image information and the preset finished clothing template image information to obtain the motion track of the cutting image and the tangential angle of any point speed direction on the track, and simultaneously, the control processor detects the specific position of the cutting head and controls the running mechanism of the running mechanism driver, and moving the cutting head to the starting point of the cutting track, and controlling the distance between the cutting head and the clothing template to be consistent, thereby finishing the processing of the clothing template. Through the design of the cutting positioning module and the cutting position positioning module, the accurate control of the cutting track is realized, the processing efficiency of the clothing template is greatly improved, and the quality of the clothing template is effectively ensured.
The detection module comprises a speed sensor, a fan rotating speed sensor, a gas pressure sensor, a gas concentration sensor, a temperature sensor, a voltage sensor and a current sensor, the speed sensor, the fan rotating speed sensor, the gas pressure sensor, the gas concentration sensor, the temperature sensor, the voltage sensor and the current sensor are respectively used for detecting the moving speed of the cutting head, the wind power of the fan, the blowing pressure, the nitrogen concentration and the current voltage value during cutting in real time, in the processing process, the conditions of too low cutting speed, too small air pressure, too low rotating speed of a fan and the like can cause template edge melting, template ignition, cutting deviation and the like, seriously affect the production quality of the template, meanwhile, in laser processing, nitrogen is often used as a protective gas for protecting optical devices such as lenses, and nitrogen is often used as an auxiliary gas when a clothing template is cut. In the blocked space, the excessive nitrogen can cause oxygen deficiency, the air pipe or the air pipe is punctured by a sharp device and is easy to burst, and the real-time monitoring and the timely early warning of faults and dangers are realized through the design of a speed sensor, a fan rotating speed sensor, a gas pressure sensor, a gas concentration sensor, a temperature sensor, a voltage sensor and a current sensor, so that the cutting quality and the safety of fault personnel are ensured.
The moving distance setting module comprises a cutting head cutting distance setting module and a cutting head resetting distance setting module, when the clothing template is processed, if the clothing template which is relatively regular is processed, the moving distance of the cutting head can be determined through manual setting, through the matching of the cutting position positioning module and the cutting head positioning module, whether the moving distance is correct is judged, so that the accurate control of cutting is realized, if the same template is cut into two clothing templates, the cutting head stops at the end point of a cutting track after the first piece of cutting is completed, and the second cutting is not convenient to carry out. Through the design of cutting head cutting distance settlement module, can realize the processing of clothing template through manual control, it is simpler, convenient, through the design of cutting head reset distance, can stop the cutting head in the optional position after the cutting, be convenient for carry out the cutting next time.
A water pump, a fan and an air suction pipe connected with the fan are also designed, the water pump is arranged in the water tank and is connected with a water spray pipe, one end of the water spray pipe, far away from the water tank, is connected with a sprinkler head, in the processing process of the clothing template, the template material is organic glass or hard plastic sheets, and a large amount of harmful smoke and dust gas is generated by adopting laser cutting, thus harming human health, polluting environment and reducing the service life of the machine, through the design of the water pump and the fan, when in work, the dust generated in the cutting process is absorbed through the air suction pipe connected with the fan, and simultaneously the water in the water pipe is driven by the water pump to be sprayed out from the spraying head, thereby effectively absorbing harmful dust generated by cutting the template, avoiding the suction of workers and influencing the personal safety of the workers, the alarm module comprises an alarm indicator lamp and a buzzer, and the alarm module gives an alarm through the indicator lamp and the buzzer simultaneously, so that the alarm effect is good.
Further, the human-computer interaction panel comprises a button control assembly and a touch screen, the button control assembly and the touch screen are respectively connected with the control processor, various numerical values detected by the detection module are conveniently displayed through the design of the human-computer interaction panel, the workers can conveniently check and call the numerical values, the device is conveniently and directly controlled, and the human-computer interaction is strong.
Furthermore, the button control assembly comprises a reset button, an emergency stop button and an alarm button, wherein the reset button, the emergency stop button and the alarm button are respectively connected with the control processor to form a plurality of groups of buttons, so that manual operation is facilitated.
Further, the cutting head includes laser generator, laser generator is connected with the cutting head driver, sends laser through laser generator, realizes the cutting to the clothing template.
Further, the laser generator is an IPG laser of a YLR model, an IPG laser of a YLR-K model, an IPG laser of a YLS-K model or an IPG laser of an IPG-CUT model.
Furthermore, the intelligent control system also comprises a data communication module, wherein the data communication module comprises a WIFI module and a Bluetooth module, the WIFI module and the Bluetooth module are respectively connected with the control processor, and through the design of the data communication module, the user mobile phone, the computer and other equipment can be connected with the control processor through the data communication module, so that the human-computer interaction is good.
And the power supply module is connected with the control processor and supplies power to the device through the power supply module.
Further, the core of the control processor is an MSP430 single-chip microcomputer, the MSP430 single-chip microcomputer is an MSP430 single-chip microcomputer chip MSP430F169, and the single-chip microcomputer is small in size and high in operation speed.
It is worth noting that: the camera, image acquisition sensor, alarm module, air pump, water pump, fan, cutting speed detection module, laser power detection module, fan power detection module, the atmospheric pressure detection module that blows etc. in this scheme are the circuit or the material object commonly used among the prior art, and the innovation of this scheme does not lie in on single circuit, but the cooperation of several unit and circuit has realized the accurate control of cutting orbit, the timely early warning of trouble and the effective absorption of harmful dust.
The foregoing is illustrative of the preferred embodiments, and it is to be understood that the invention is not limited to the precise form disclosed herein and that the invention is not to be considered as limited to the exclusion of other embodiments, and that it may be used in various other combinations, modifications, and environments and may be modified within the scope of the inventive concepts described herein by applying the teachings or knowledge of the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (8)
1. A clothing template processing device is characterized by comprising a control processor, a positioning module, a detection module, a moving distance setting module, an execution module, an alarm module and a man-machine interaction panel;
the positioning module comprises a cutting head positioning module and a cutting part positioning module, the cutting part positioning module comprises a camera, an image acquisition sensor and an image processing unit, the camera, the image acquisition sensor and the image processing unit are sequentially connected, and the cutting head positioning module and the image processing unit are connected with the control processor;
the detection module comprises a speed sensor, a fan rotating speed sensor, a gas pressure sensor, a gas concentration sensor, a temperature sensor, a voltage sensor and a current sensor, and the speed sensor, the fan rotating speed sensor, the gas pressure sensor, the gas concentration sensor, the temperature sensor, the voltage sensor and the current sensor are respectively connected with the control processor;
the moving distance setting module comprises a cutting head cutting distance setting module and a cutting head resetting distance setting module, and the cutting head cutting distance setting module and the cutting head resetting distance setting module are respectively connected with the control processor;
the cutting head driver is connected with the cutting head, the travelling mechanism driver is connected with the travelling mechanism, the air pump driver is connected with the air pump, the water pump driver is connected with the water pump, the fan driver is connected with the fan, and the cutting head driver, the travelling mechanism driver, the water pump driver and the fan driver are respectively connected with the control processor;
the alarm module comprises an alarm indicator light and a buzzer, and the alarm indicator light and the buzzer are respectively connected with the control processor;
the human-computer interaction panel is connected with the control processor.
2. The clothing template processing device according to claim 1, wherein the human-computer interaction panel comprises a button control assembly and a touch screen, and the button control assembly and the touch screen are respectively connected with the control processor.
3. The garment template processing device according to claim 2, wherein the button control assembly comprises a reset button, an emergency stop button and an alarm button, and the reset button, the emergency stop button and the alarm button are respectively connected with the control processor.
4. The apparatus of claim 1, wherein the cutting head includes a laser generator coupled to a cutting head driver.
5. The apparatus as claimed in claim 4, wherein the laser generator is a YLR model IPG laser, a YLR-K model IPG laser, a YLS-K model IPG laser, or an IPG-CUT model IPG laser.
6. The clothing template processing device according to claim 1, further comprising a data communication module, wherein the data communication module comprises a WIFI module and a Bluetooth module, and the WIFI module and the Bluetooth module are respectively connected with the control processor.
7. The apparatus for processing clothing templates of claim 1, further comprising a power module, wherein the power module is connected to the control processor.
8. The apparatus as claimed in claim 1, wherein the core of the control processor is an MSP430 single-chip microcomputer, and the MSP430 single-chip microcomputer is an MSP430 single-chip microcomputer MSP430F 169.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022902226.4U CN213998249U (en) | 2020-12-04 | 2020-12-04 | Clothing template processingequipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022902226.4U CN213998249U (en) | 2020-12-04 | 2020-12-04 | Clothing template processingequipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213998249U true CN213998249U (en) | 2021-08-20 |
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ID=77310738
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022902226.4U Expired - Fee Related CN213998249U (en) | 2020-12-04 | 2020-12-04 | Clothing template processingequipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213998249U (en) |
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2020
- 2020-12-04 CN CN202022902226.4U patent/CN213998249U/en not_active Expired - Fee Related
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Granted publication date: 20210820 |