CN213996119U - Energy-saving ball mill - Google Patents
Energy-saving ball mill Download PDFInfo
- Publication number
- CN213996119U CN213996119U CN202022962469.7U CN202022962469U CN213996119U CN 213996119 U CN213996119 U CN 213996119U CN 202022962469 U CN202022962469 U CN 202022962469U CN 213996119 U CN213996119 U CN 213996119U
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- Prior art keywords
- ball mill
- control box
- fixedly provided
- power frequency
- bypass contactor
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- 230000005611 electricity Effects 0.000 claims abstract description 11
- 238000000498 ball milling Methods 0.000 claims description 22
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- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 239000012530 fluid Substances 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 5
- 238000000227 grinding Methods 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009837 dry grinding Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000002241 glass-ceramic Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
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Abstract
The utility model relates to the field of ball mills, in particular to an energy-saving ball mill, which comprises a base, wherein the top of the base is respectively and fixedly connected with a control box and two brackets, the top of the control box is fixedly provided with an operating panel, the interior of the control box is fixedly provided with an electricity-saving device and a power frequency bypass contactor, the energy-saving ball mill is provided with an electricity saver, a power frequency bypass contactor and a signal transmitter, and is provided with a frequency modulation and power frequency driving system through a heavy-duty frequency converter in use, the change of the starting current is carried out according to the energy consumption, the impact during the starting is eliminated, the service life of the parts such as the crankshaft and the like is prolonged, the signal transmitter is provided with a remote control mode and a local control mode, so that the use performance of the machine can be conveniently known by remote control, the power saver system can realize standby frequency conversion mutually, and the starting current can be reduced compared with the original starting current after the power saver and the power frequency bypass contactor are started to save power and regulate speed.
Description
Technical Field
The utility model relates to a ball mill technical field specifically is an energy-conserving ball mill.
Background
The ball mill is the key equipment for crushing the materials after the materials are crushed. The ore mill is widely used in the production industries of cement, silicate products, novel building materials, refractory materials, chemical fertilizers, black and non-ferrous metal ore dressing, glass ceramics and the like, and carries out dry or wet grinding on various ores and other grindable materials. The ball mill is suitable for grinding various ores and other materials, is widely used in the industries of mineral separation, building materials, chemical industry and the like, and can be divided into a dry type ore grinding mode and a wet type ore grinding mode. According to different ore discharge modes, the method can be divided into a lattice type and an overflow type.
However, the existing energy-saving ball mill adopts a common three-phase alternating current motor, a charging barrel of the ball mill is used as a belt pulley of a speed reducer, when the ball mill is started, because power is increased, a large amount of current is needed to be output when the ball mill is operated, mechanical impact is large when the ball mill is started, electric equipment used for operating the ball mill is suddenly tripped, mechanical faults are caused, and when the ball mill is stopped, because the gravity center of the ball mill is too large, the ball mill cannot be stopped in time when the ball mill is operated, the ball mill is operated excessively, and the state of internal products is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an energy-conserving ball mill to the mechanical shock when solving the messenger that proposes in the above-mentioned background art and starting is great, makes ball mill operation use electrical equipment proruption tripping operation, and ball mill operation focus is too big, does not go on the problem that in time stops to its operation time well.
In order to achieve the above object, the utility model provides a following technical scheme: an energy-saving ball mill comprises a base, wherein the top of the base is fixedly connected with a control box and two supports respectively, the top of the control box is fixedly provided with an operating panel, the inside of the control box is fixedly provided with an electricity saver and a power frequency bypass contactor, the top of the electricity saver is fixedly provided with a heavy-duty frequency converter, the top of the power frequency bypass contactor is fixedly provided with a signal transmitter, the upper part of the inside of the control box is fixedly provided with a controller, the inside of the two supports is movably connected with rotating rollers, a ball milling barrel is movably connected between the two rotating rollers, one side of the outer surface of the ball milling barrel is fixedly connected with a rack, the other side of the outer surface of the ball milling barrel is connected with a belt in a sleeved mode, the middle of the top of the base is fixedly connected with a mounting rack and a hydraulic push rod respectively, the top end of the hydraulic push rod is fixedly connected with a mounting plate, one side of the mounting plate is fixedly provided with an auxiliary motor, the output of auxiliary motor is connected with the gear that extends to the mounting panel inside, the top fixed mounting of mounting bracket has three-phase alternating current motor, the first pivot of output fixedly connected with of three-phase alternating current motor, the one end fixed mounting of first pivot has fluid coupling ware, fluid coupling ware's one end swing joint has the running wheel, the surface of running wheel is connected with the belt.
Preferably, the gear rotates between the mounting plates through a rotating shaft.
Preferably, the hydraulic push rods are arranged in two numbers, and the two hydraulic push rods are distributed in a mirror image mode on a central axis of the gear.
Preferably, the three-phase alternating current motor, the hydraulic push rod, the hydraulic coupler, the auxiliary motor, the controller, the signal transmitter, the power saver and the power frequency bypass contactor are electrically connected with an external power supply independently through the operation panel.
Preferably, a feeding hole is formed in one side of the ball milling barrel.
Compared with the prior art, the beneficial effects of the utility model are that:
1. this kind of energy-conserving ball mill, be provided with electricity-saving appliance, power frequency bypass contactor and signal transmission ware, in use through heavily loaded converter, configuration frequency modulation and power frequency actuating system, carry out starting current's change according to the energy consumption, impact when having eliminated the start, the life-span of using parts such as bent axle has been prolonged, set up remote control and control mode on the spot through signal transmission ware, make things convenient for remote control to know machine performance, make electricity-saving appliance system each other be reserve frequency conversion, adopt electricity-saving appliance and power frequency bypass contactor, after the start-up economize on electricity speed governing, starting current can than originally reduce, because after starting current reduces, can not be to the decline of the impact of electric wire netting and grid voltage, the effect of other consumer tripping operation or trouble that arouse because of the ball mill starts has been eliminated.
2. This kind of energy-conserving ball mill is provided with auxiliary motor, hydraulic stem and mounting panel, stops the ball-milling bucket when needs, and when the ball-milling bucket slows down, through hydraulic stem rebound, makes the gear be close to the rack, and through the rotating gear, the rack drives makes ball-milling bucket reverse movement, makes the effect that the ball-milling bucket stopped fast.
Drawings
FIG. 1 is a schematic structural diagram of a ball mill of the present invention;
FIG. 2 is a schematic view of the sectional structure of the ball mill of the present invention;
fig. 3 is a schematic side view of the ball mill barrel of the present invention.
In the figure: 1. a base; 2. a control box; 3. an operation panel; 4. a support; 5. a ball milling barrel; 6. a belt; 7. a three-phase alternating current motor; 8. a rack; 9. a gear; 10. mounting a plate; 11. a hydraulic push rod; 12. A fluid coupling; 13. a running wheel; 14. a first rotating shaft; 15. an auxiliary motor; 16. a controller; 17. A heavy duty frequency converter; 18. a signal transmitter; 19. a power saver; 20. a power frequency bypass contactor; 21. a rotating roller; 22. and (7) mounting frames.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: an energy-saving ball mill comprises a base 1, a control box 2, an operation panel 3, supports 4, a ball milling barrel 5, a belt 6, a three-phase alternating current motor 7, a rack 8, a gear 9, a mounting plate 10, a hydraulic push rod 11, a hydraulic coupler 12, a running wheel 13, a first rotating shaft 14, an auxiliary motor 15, a controller 16, a heavy-load frequency converter 17, a signal transmitter 18, an electricity saver 19, a power frequency bypass contactor 20, a rotating roller 21 and a mounting rack 22, wherein the top of the base 1 is respectively and fixedly connected with the control box 2 and the two supports 4, the top of the control box 2 is fixedly provided with the operation panel 3, the inside of the control box 2 is fixedly provided with the electricity saver 19 and the power frequency bypass contactor 20, the top of the electricity saver 19 is fixedly provided with the heavy-load frequency converter 17, the top of the power frequency bypass contactor 20 is fixedly provided with the signal transmitter 18, the controller 16 is fixedly arranged above the inside of the control box 2, inside swing joint of two supports 4 has live-rollers 21, swing joint has ball-milling bucket 5 between two live-rollers 21, surface one side fixedly connected with rack 8 of ball-milling bucket 5, the surface opposite side of ball-milling bucket 5 cup joints and is connected with belt 6, there are fixedly connected with mounting bracket 22 and hydraulic push rod 11 in the middle of the 1 top of base respectively, hydraulic push rod 11's top fixedly connected with mounting panel 10, one side fixed mounting of mounting panel 10 has auxiliary motor 15, auxiliary motor 15's output is connected with the gear 9 that extends to mounting panel 10 inside, mounting bracket 22's top fixed mounting has three-phase alternating current motor 7, the first pivot 14 of output fixedly connected with of three-phase alternating current motor 7, the one end fixed mounting of first pivot 14 has fluid coupling 12, the one end swing joint of fluid coupling 12 has running wheel 13, the surface of running wheel 13 is connected with belt 6.
Furthermore, the gear 9 rotates between the mounting plates 10 through the rotating shaft, the gear 9 rotates reversely to enable the ball mill to move reversely, two hydraulic push rods 11 are arranged, and the two hydraulic push rods 11 are distributed on the central axis of the gear 9 in a mirror image mode to drive the gear 9 to move.
Furthermore, the three-phase alternating current motor 7, the hydraulic push rod 11, the hydraulic coupler 12, the auxiliary motor 15, the controller 16, the signal transmitter 18, the electricity saver 19 and the power frequency bypass contactor 20 are all independently and electrically connected with an external power supply through the operation panel 3, so that the ball mill barrel 5 is convenient for workers to use, and a feed inlet is formed in one side of the ball mill barrel 5, so that materials can enter the ball mill barrel.
The working principle is as follows: firstly, an operation panel 3 is started, an external power supply is connected, a controller 16 is used for operating a machine, a frequency modulation and power frequency driving system is configured through a heavy-load frequency converter 17 in use, starting current is changed according to energy consumption, impact during starting is eliminated, a remote control and local control mode is arranged through a signal transmitter 18, the use performance of the machine is conveniently known through remote control, an electricity-saving system is used for mutual standby frequency conversion, an electricity-saving device 19 and a power frequency bypass contactor 20 are adopted, after electricity-saving and speed-regulating are started, a three-phase alternating current motor 7 is started to drive a hydraulic coupler 12 to start, a running wheel 13 is rotated to drive a belt 6 to rotate a ball milling barrel 5, internal products are ground, when the ball milling barrel 5 needs to be stopped, the ball milling barrel 5 is decelerated and descended, a hydraulic rod 11 moves upwards to enable a gear 9 to be close to a rack 8, the gear 9 is rotated through a rotating gear 9, the rack 8 drives the ball milling barrel 5 to move reversely.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an energy-conserving ball mill, includes base (1), its characterized in that: the ball milling machine is characterized in that the top of the base (1) is respectively fixedly connected with a control box (2) and two supports (4), the top of the control box (2) is fixedly provided with an operating panel (3), the inside of the control box (2) is fixedly provided with an electricity saver (19) and a power frequency bypass contactor (20), the top of the electricity saver (19) is fixedly provided with a heavy-duty frequency converter (17), the top of the power frequency bypass contactor (20) is fixedly provided with a signal transmitter (18), the inside upper part of the control box (2) is fixedly provided with a controller (16), the two supports (4) are movably connected with rotating rollers (21), the two rotating rollers (21) are movably connected with a ball milling barrel (5), one side of the outer surface of the ball milling barrel (5) is fixedly connected with a rack (8), and the other side of the outer surface of the ball milling barrel (5), base (1) top middle difference fixedly connected with mounting bracket (22) and hydraulic rod (11), the top fixedly connected with mounting panel (10) of hydraulic rod (11), one side fixed mounting of mounting panel (10) has auxiliary motor (15), the output of auxiliary motor (15) is connected with gear (9) that extend to mounting panel (10) inside, the top fixed mounting of mounting bracket (22) has three-phase alternating current motor (7), the first pivot (14) of output fixedly connected with of three-phase alternating current motor (7), the one end fixed mounting of first pivot (14) has fluid coupling ware (12), the one end swing joint of fluid coupling ware (12) has running wheel (13), the surface of running wheel (13) is connected with belt (6).
2. An energy saving ball mill according to claim 1, characterized in that: the gear (9) rotates between the mounting plates (10) through a rotating shaft.
3. An energy saving ball mill according to claim 1, characterized in that: the hydraulic push rods (11) are arranged in two, and the two hydraulic push rods (11) are distributed on the central axis of the gear (9) in a mirror image mode.
4. An energy saving ball mill according to claim 1, characterized in that: the three-phase alternating current motor (7), the hydraulic push rod (11), the hydraulic coupler (12), the auxiliary motor (15), the controller (16), the signal transmitter (18), the electricity saver (19) and the power frequency bypass contactor (20) are all independently and electrically connected with an external power supply through the operation panel (3).
5. An energy saving ball mill according to claim 1, characterized in that: and a feeding hole is formed in one side of the ball milling barrel (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022962469.7U CN213996119U (en) | 2020-12-09 | 2020-12-09 | Energy-saving ball mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022962469.7U CN213996119U (en) | 2020-12-09 | 2020-12-09 | Energy-saving ball mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213996119U true CN213996119U (en) | 2021-08-20 |
Family
ID=77310885
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022962469.7U Active CN213996119U (en) | 2020-12-09 | 2020-12-09 | Energy-saving ball mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213996119U (en) |
-
2020
- 2020-12-09 CN CN202022962469.7U patent/CN213996119U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231012 Address after: 338000, Room 402, Building 8, South of Jianshe Road and East of Xincheng Avenue (Chengdong Industrial Park), Fenyi County, Xinyu City, Jiangxi Province Patentee after: Jiangxi Shilihe Intelligent Control Energy Conservation Co.,Ltd. Address before: 2 / F, area a, building 3, 888 Guangming Road, high tech Development Zone, Xinyu City, Jiangxi Province 338000 Patentee before: Jiangxi Zhikong energy saving Engineering Co.,Ltd. |
|
| TR01 | Transfer of patent right |