CN213987681U - Real-time monitoring system for field operation tools - Google Patents
Real-time monitoring system for field operation tools Download PDFInfo
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- CN213987681U CN213987681U CN202022897854.8U CN202022897854U CN213987681U CN 213987681 U CN213987681 U CN 213987681U CN 202022897854 U CN202022897854 U CN 202022897854U CN 213987681 U CN213987681 U CN 213987681U
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Abstract
The utility model belongs to the technical field of the railway safety monitoring, in particular to site operation multiplexer utensil real time monitoring system. Characterized in that the system comprises: multiplexer utensil monitor unit, state storage bracelet, state control unit, total control terminal, utilize multiplexer utensil monitor unit to carry out the real-time scanning control through infrared correlation scanning to each multiplexer utensil in the multiplexer utensil box, can discover at the operation scene and omit or not return scheduling problem, in time discover the potential safety hazard, in time report to the police and remind the operation personnel, full-automatic tracking suggestion improves the operation security, promotes operation personnel's consciousness safety, stops the incident and takes place.
Description
Technical Field
The utility model belongs to the technical field of the railway safety monitoring, in particular to site operation multiplexer utensil real time monitoring system.
Background
The railway tool is mainly used for articles which are necessary for operating personnel to overhaul railway power problems, construction problems and other safety guarantee problems. In railway maintenance, the problem that maintenance personnel forget tools on site or lose tools and the like often occurs, and in places such as high-speed rail passages or railway vehicles and the like, tool omission or loss on site often causes fatal hidden dangers, so when the tools are used in the places, articles in the tools must be carefully checked to avoid the problem that tools are lost or omitted, but if the tools are manually checked, the error cannot be completely avoided, and further a large safety accident may be caused. Meanwhile, in the management of the tools, an operator needs to apply for borrowing from an administrator, the administrator inquires the current stored information of the tool, then the tool is taken out to a borrower, the tool information and the borrower information are registered on a computer, the administrator needs to find the corresponding borrowing information during returning, the borrowing information is changed into a returning record, and then the tool is put back. The tool management mode is time-consuming, labor-consuming, efficient and low in automation degree.
Disclosure of Invention
In order to overcome the deficiencies in the prior art, the utility model also provides a field operation multiplexer utensil real-time monitoring system carries out the systematization management to multiplexer utensil, the cost of using manpower sparingly greatly, improves work efficiency.
The utility model discloses the technical scheme who adopts does:
a field work tool real time monitoring system, comprising:
tool monitoring unit 1: the state control unit 3 is communicated with each other, receives a monitoring opening or closing instruction sent by the state control unit 3, monitors the use state of the initialized tool in real time, transmits the monitored use state information to the state storage device, and synchronizes to the state storage bracelet 2 when sending out an alarm prompt;
state storage bracelet 2: receiving the storage state information sent by the tool monitoring unit 1, and transmitting the storage state information to the state control unit 3; if receiving the synchronous alarm prompt of the tool monitoring unit 1, sending an alarm prompt;
the state control unit 3: receiving the ID of the tool box, establishing association with the tool monitoring unit 1 corresponding to the tool box, sending a monitoring opening or closing instruction to the tool monitoring unit 1, receiving storage state information of the state storage bracelet 2, and sending the storage state information to the master control terminal 4;
and a master control terminal 4: and receiving and displaying the storage state information transmitted by the state control unit 3.
Further, the tool monitoring unit 1 comprises an infrared correlation sensor, a monitoring processing unit, a first alarm module, a tool box ID and a power module;
the infrared correlation sensor is used for performing infrared correlation scanning on each tool in the tool box and transmitting scanning information to the monitoring processing module;
the monitoring processing module is respectively connected or communicated with the sensing module, the infrared correlation sensor, the first alarm module, the tool box ID storage module and the state storage bracelet 2, receives scanning information transmitted by the infrared correlation sensor, compares the scanning information with initial scanning information, judges the return state of the tool, and starts the first alarm module according to the return state of the tool;
the first alarm module receives an alarm instruction sent by the monitoring processing module and sends an alarm signal;
and the power supply module is connected with the monitoring processing unit and supplies power to the monitoring processing unit.
Further defined, the stored status information includes personal identification information of the operator, tool alarm information and work category data.
Further, the real-time monitoring system further comprises an operator ID identification module 5, which is in communication with the tool monitoring unit 1 of the tool box.
Further limiting, the state storage bracelet 2 comprises a data interface, a memory, a data output module, a second alarm module and a storage control microprocessor, wherein the storage control microprocessor is connected with the memory, and the data interface, the data output module and the second alarm module are respectively connected; the second alarm module is in communication with the first alarm module.
The utility model discloses an on-the-spot operation multiplexer utensil real time monitoring system compares with prior art, and main advantage lies in:
(1) the utility model discloses utilize multiplexer utensil monitoring unit 1 to carry out real-time scanning control through infrared correlation scanning to each multiplexer utensil in the multiplexer utensil box, can discover at the operation scene and omit or not return the scheduling problem, in time discover the potential safety hazard, in time report to the police and remind the operation personnel, full autotrack suggestion improves the operation security, promotes operation personnel's consciousness safety, stops the incident and takes place.
(2) The utility model discloses after the multiplexer utensil returns, utilize state control unit 3 to read the multiplexer utensil case ID that returns to prescribe a limit to the position of returning of the multiplexer utensil case that returns, avoid the operation personnel to lose the multiplexer utensil case in disorder and put or return the condition such as mistake and take place, the systematization of being convenient for, standardized management.
(3) The utility model discloses a monitored control system and method can whole real time monitoring, in time report to the police and indicate, prevents before the problem takes place and reminds or show, effectively prevents the potential safety hazard, simultaneously, the utility model discloses degree of automation is high, need not special person, special post and supervise, improves work efficiency greatly, and practices thrift the human cost.
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In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of a real-time monitoring system for field work tools.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention, i.e., the described embodiments are only some, but not all embodiments of the invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.
It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising", without further limitation, means that the element so defined is not excluded from the group consisting of additional identical elements in the process, method, article, or apparatus that comprises the element.
The features and properties of the present invention are described in further detail below with reference to examples.
Referring to fig. 1, the field work tool real-time monitoring system of the present embodiment includes: the system comprises an operator ID identification module 5, a tool monitoring unit 1, a state storage bracelet 2, a state control unit 3 and a master control terminal 4. Wherein the content of the first and second substances,
the operator ID recognition module 5 is communicated with the tool monitoring unit 1 of the tool box, records identity information of the operator, comprises basic information of the name, the sex, the station, the affiliated department and the like of the operator, is convenient for tracking the operator, can be used by one person and one card, and can be replaced by other matched equipment such as fingerprint recognition, face recognition or iris recognition and the like for registering the identity information.
the tool monitoring unit 1 comprises an infrared receiving module, an infrared transmitting sensor, a monitoring processing unit, a first alarm module, a tool box ID and a power supply module; wherein the content of the first and second substances,
the infrared correlation sensor is a commercially available common infrared sensor, performs infrared correlation scanning on each tool in the tool box and transmits scanning information to the monitoring processing module; the infrared correlation sensor comprises an infrared receiving head, an infrared emitting head and a decoder, wherein the infrared receiving head and the infrared emitting head are assembled on a metal base, the infrared correlation sensor belongs to a conventional commercially available open source type sensor, and the infrared correlation sensor mainly has the functions of sensing whether a tool is at a designated position or not and converting a detected infrared signal into an electric signal to be transmitted to a monitoring processing module.
The first alarm module belongs to a conventional alarm device and comprises a photoelectric alarm element, a voice prompt module and a loudspeaker, wherein the photoelectric alarm element and the voice prompt module are respectively connected with the monitoring processing module, and the loudspeaker is connected with the voice prompt module to amplify voice prompt signals.
The monitoring processing module is connected or communicated with the infrared correlation sensor, the first alarm module, the tool box ID storage module and the state storage bracelet 2 respectively by adopting an STM32 singlechip, and is mainly used for receiving scanning information transmitted by the infrared correlation sensor, comparing the scanning information with initial scanning information, judging the return state of the tool, and starting the first alarm module to send an alarm prompt according to the return state of the tool;
the power supply conversion module is connected with the monitoring processing unit and supplies power to the monitoring processing unit, and the power supply conversion module can be supplied with power by a storage battery (lithium battery) or a power supply system, and can meet the power supply requirement.
Further, in order not to affect the work of the operator, the tool monitoring unit 1 of the present embodiment may further include a trigger control switch, the trigger control switch is connected to the monitoring processing module, when the tool box is opened, the trigger control switch is turned off, the monitoring processing module controls the photoelectric alarm element to be turned on, and when the tool box is closed, the trigger control switch is turned on, and the monitoring processing module controls the photoelectric alarm element, the voice prompt module and the speaker to be turned on, so as to output the voice prompt.
The state storage bracelet 2 of the embodiment comprises a lithium battery, a wireless transceiver module, a memory, a data output module, a second alarm module and a storage control microprocessor, wherein the storage control microprocessor is connected with the memory, and the wireless transceiver module, the data output module and the second alarm module are respectively connected; the second alarm module is synchronous with the first alarm module. The wireless transceiver module receives the alarm instruction transmitted by the monitoring processing module and transmits the alarm instruction to the storage control microprocessor, namely, the state storage bracelet 2 receives the storage state information transmitted by the tool monitoring unit 1 to the storage control microprocessor through the wireless transceiver module, the storage control microprocessor stores the storage state information, the data output module outputs the stored state information to the state control unit 3, if abnormal conditions exist, the storage control microprocessor receives the alarm information of the first alarm module received by the wireless transceiver module and transmits the alarm instruction to the second alarm module, and the second alarm module and the first alarm module synchronously send out acousto-optic or voice alarm prompts. The lithium battery charging device can further comprise a charging interface for charging the lithium battery. The model number of the memory control microprocessor of this embodiment is stm32f 103.
It should be further explained that, the state storage bracelet 2 of this embodiment may further include a display screen, and the display screen is connected with the storage control microprocessor and may display alarm content.
The state control unit 3 of the present embodiment: the ship-shaped control switch comprises a storage battery, a charging interface, a ship-shaped control switch, a control signal transceiver module, a data receiving module, an indicator light, a card reader and a state controller, wherein the state controller is connected with the storage battery, the ship-shaped switch, the control signal transceiver module and the indicator light are connected, the control signal transceiver module is in communication connection with the card reader, the ship-shaped control switch is turned on, the state controller is in communication with a plurality of tool monitoring units 1 through the control signal transceiver module, the ship-shaped control switches can be arranged in parallel, the state controller can be simultaneously associated with the plurality of tool monitoring units 1 through different ship-shaped control switches and is associated with a plurality of tool boxes. The ship-shaped control switches and the indicating lamps are simultaneously turned on and are in one-to-one correspondence, the card reader is used for reading the ID of the tool box, establishing association with the tool monitoring unit 1 corresponding to the tool box and judging whether the tool box is in a set return area, the state controller sends a monitoring turn-on or turn-off instruction to the tool monitoring unit 1 through the control signal transceiving module, and the data receiving module receives the storage state information of the state storage bracelet 2 and sends the storage state information to the master control terminal 4; the state controller of the present embodiment adopts the stm32f103 model.
And a master control terminal 4: and receiving and displaying the storage state information transmitted by the state control unit 3.
Further, the stored status information uploaded by the status control unit 3 includes personal identification information of the operator, tool alarm information and tool type data, and ID information of the tool box.
The first alarm module and the second alarm module of the embodiment can be sound and light alarm devices, voice prompt equipment or vibration prompt equipment.
Can realize with above-mentioned field operation multiplexer utensil real time monitoring system the utility model discloses a field operation multiplexer utensil real time monitoring method specifically is realized by following step:
(1) the identity information of the operator, such as the name, sex, station, department of the operator and other basic information, is set in the master control terminal 4, and meanwhile, the ID of each tool box and the use authority of the tool are also set, so that later management and tracking are facilitated; the state storage bracelet 2 and the state control unit 3 are in a connection state, and the state storage bracelet 2 is charged at the same time;
(2) and pulling out the state storage bracelet 2, disconnecting the connection of the state storage bracelet 2 and the state control unit 3, opening a ship-shaped control switch of the state control unit 3, and establishing association between the state control unit 3 and the tool monitoring unit 1 of the tool box.
(3) The operator holds the operator ID identification module 5 to sense the sensing area of the tool monitoring unit 1 of the tool box, identity identification of the operator is completed, the operator and the tool monitoring unit 1 of the tool box are associated and paired, namely, the operator holds the operator ID identification module 5 and the tool box ID during operation, and association is established between the operator ID identification module 5 and the tool box ID after successful reading.
Besides RFID identification, fingerprint identification, face identification, iris identification and the like can be adopted for identifying the identity of the operator.
(4) The tool monitoring unit 1 initializes the tool, namely, an infrared correlation sensor is used for scanning the initial storage state of each tool in a tool box, then the initialized tool storage state is monitored in real time, the monitored tool storage information such as the stored tool name, position, serial number and the like is transmitted to the state storage bracelet 2 in real time, if the tool storage information monitored in real time by the tool monitoring unit 1 is compared with the initialized storage information, the return state of the tool is judged, if the two pieces of information are not consistent, the tool monitoring unit 1 sends an alarm prompt and synchronizes to the state storage bracelet 2, and the state storage bracelet 2 and the tool monitoring unit 1 alarm at the same time; until the tool is returned, the stored information of the tool monitored in real time is consistent with the initialized information;
after the operation personnel take out the instrument, the multiplexer utensil case is opened, and the photoelectric warning component of the instrument mounted position department that corresponds is opened, and the warning light can light promptly, sends photoelectric warning suggestion for the operation personnel, finishes when the operation, and the multiplexer utensil case is closed, and first alarm module, second alarm module's photoelectric warning component, voice prompt module open simultaneously, and multiplexer utensil case and state storage bracelet 2 can demonstrate the warning of corresponding pronunciation, characters and signal lamp.
(5) After the tool is returned, the state control unit 3 reads the returned tool box ID, determines that if the returned tool box is the tool box associated with step (2), the state storage bracelet 2 is connected with the state control unit 3, and uploads all the stored information to the state control unit 3, specifically:
(5.1) when the operator returns the tool box, reading the ID of the tool box by using a card reader of the state control unit 3, firstly judging whether the returned tool box is in a preset returning area, if not, sending an alarm instruction to the state storage bracelet 2 by the state control unit 3, and sending an alarm prompt by the state storage bracelet 2; if yes, performing the step (5.2);
(5.2) the card reader of the state control unit 3 identifies the tool box, whether the returned tool box is the tool box associated with the step (2) is judged, if not, the state control unit 3 sends an alarm instruction to the state storage bracelet 2, and the state storage bracelet 2 sends an alarm prompt; if yes, the state storage bracelet 2 is inserted into a corresponding interface of the state control unit 3, the state control unit 3 is connected with the state storage bracelet 2, the state storage bracelet 2 uploads all stored information to the state control unit 3, the control switch is turned off, and the tool monitoring unit 1 and the state control unit 3 are in an off-line state.
(6) The state control unit 3 uploads the received information to the master control terminal 4, and the master control terminal 4 counts and displays the storage state information of the tool to complete the real-time monitoring of the field operation tools.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. A real-time monitoring system for field work tools, comprising:
tool monitoring unit (1): the state control unit (3) is communicated with the hand-held power tool, a monitoring opening or closing instruction sent by the state control unit (3) is received, the use state of the initialized tool is monitored in real time, the monitored use state information is transmitted to the state storage device, and the hand-held power tool is synchronized to the state storage bracelet (2) when an alarm prompt is sent out;
state storage bracelet (2): receiving storage state information sent by the tool monitoring unit (1) and transmitting the storage state information to the state control unit (3); if receiving the synchronous alarm prompt of the tool monitoring unit (1), sending out the alarm prompt;
state control unit (3): receiving the ID of the tool box, establishing association with the tool monitoring unit (1) corresponding to the tool box, sending a monitoring opening or closing instruction to the tool monitoring unit (1), receiving storage state information of the state storage bracelet (2), and sending the storage state information to the master control terminal (4);
total control terminal (4): and receiving and displaying the storage state information transmitted by the state control unit (3).
2. The real-time monitoring system for the field work tools and the tools as claimed in claim 1, wherein the tool monitoring unit (1) comprises an infrared correlation sensor, a monitoring processing unit, a first alarm module, a tool box ID and a power supply module;
the infrared correlation sensor is used for performing infrared correlation scanning on each tool in the tool box and transmitting scanning information to the monitoring processing module;
the monitoring processing module is respectively connected or communicated with the sensing module, the infrared correlation sensor, the first alarm module, the tool box ID storage module and the state storage bracelet (2), receives scanning information transmitted by the infrared correlation sensor, compares the scanning information with initial scanning information, judges the return state of the tool, and starts the first alarm module according to the return state of the tool;
the first alarm module receives an alarm instruction sent by the monitoring processing module and sends an alarm signal;
and the power supply conversion module is connected with the monitoring processing unit and supplies power to the monitoring processing unit.
3. The field work tool real-time monitoring system of claim 1, wherein: the storage state information comprises personal identity information of the operating personnel, tool alarm information and tool type data.
4. The real-time monitoring system for the field operation tools and instruments according to any one of claims 1 to 3, characterized in that: the real-time monitoring system further comprises an operator ID identification module (5) which is communicated with the tool monitoring unit (1) of the tool box.
5. The field work tool real-time monitoring system of claim 2, wherein: the state storage bracelet (2) comprises a storage battery, a wireless transceiving module, a memory, a data output module, a second alarm module and a storage control microprocessor, wherein the storage control microprocessor is connected with the memory, and a data interface, the data output module and the second alarm module are respectively connected; the second alarm module is in communication with the first alarm module.
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| CN202022897854.8U CN213987681U (en) | 2020-12-03 | 2020-12-03 | Real-time monitoring system for field operation tools |
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| CN202022897854.8U CN213987681U (en) | 2020-12-03 | 2020-12-03 | Real-time monitoring system for field operation tools |
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| CN213987681U true CN213987681U (en) | 2021-08-17 |
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| CN202022897854.8U Active CN213987681U (en) | 2020-12-03 | 2020-12-03 | Real-time monitoring system for field operation tools |
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