CN213969902U

CN213969902U - Full-automatic plane truss production line

Info

Publication number: CN213969902U
Application number: CN202021622978.9U
Authority: CN
Inventors: 赵浩然; 张宁
Original assignee: Hengyuan Building Plate Industry Co ltd
Current assignee: Hengyuan Building Plate Industry Co ltd
Priority date: 2020-08-03
Filing date: 2020-08-03
Publication date: 2021-08-17
Anticipated expiration: 2030-08-03

Abstract

The application relates to the field of mechanical manufacturing of plane trusses, in particular to a full-automatic plane truss production line which is reasonable in design, high in efficiency and capable of efficiently and precisely finishing production and manufacturing of the plane trusses; including the pay off rack, aligning gear, storage mechanism, the mechanism of bending, welding mechanism, step mechanism, cut mechanism and the mechanism that gathers materials, aligning gear sets up in pay off rack output rear side, storage mechanism sets up in aligning gear output rear side, the mechanism of bending sets up in storage mechanism output rear side, welding mechanism sets up in the mechanism output rear side of bending, step mechanism sets up in welding mechanism output rear side, it sets up in step mechanism output rear side to cut the mechanism, the mechanism that gathers materials sets up in cutting mechanism output rear side.

Description

Full-automatic plane truss production line

Technical Field

The application relates to the field of plane truss mechanical manufacturing, in particular to a full-automatic plane truss production line.

Background

Traditional plane truss preparation, what generally adopted is that manual crooked reinforcing bar of hydraulic pressure or semi-automatic mechanical hydraulic pressure are crooked, carry out manual welding again, this kind of production preparation mode work efficiency is low, workman's intensity of labour is big, and plane truss processingquality is low, has wasted a large amount of manpower and materials, has increased manufacturing cost.

SUMMERY OF THE UTILITY MODEL

To above-mentioned prior art weak point, the utility model provides a reasonable in design, it is efficient to provide a full-automatic plane truss welding production line of completion plane truss production preparation that can be high-efficient, high accuracy.

The application provides a full-automatic plane truss production line, including pay off rack, aligning mechanism, storage mechanism, the mechanism of bending, welding mechanism, step mechanism, shear the mechanism and gather materials the mechanism, aligning mechanism sets up at pay off rack output rear side, and storage mechanism sets up at aligning mechanism output rear side, the mechanism of bending sets up at storage mechanism output rear side, welding mechanism sets up at the mechanism output rear side of bending, and step mechanism sets up at welding mechanism output rear side, shear the mechanism setting at step mechanism output rear side, gather materials the mechanism setting and shear mechanism output rear side.

Preferably, the pay-off rack comprises a base, a disc rib frame and a guide frame, the base is electrically connected with the braking system, and the disc rib frame and the guide frame are fixed to the top end of the base.

Preferably, straightening mechanism includes leading wheel, straightener roller, traction motor, send a guide roll and godet pipe, and the straightener roller is located the leading wheel rear side, send a guide roll to install on traction motor output shaft, and send a guide roll to be located straightener roller rear side, the godet pipe is located and send a guide roll rear side.

Preferably, storage mechanism includes registration roller, U type frame and support, and U type frame sets up on the support top, both sides all are equipped with travel switch about the U type frame, and the registration roller setting is on U type frame.

Preferably, the bending mechanism is provided with an arch bending traction part and a stepping traction part.

Preferably, the welding mechanism comprises a front welding part, a rear welding part and a transformer, the front welding part, the rear welding part and the transformer are all installed at the top end of the support, a welding electrode is arranged between the front welding part and the rear welding part, and a cooling water tank is arranged on the welding mechanism.

Preferably, the stepping mechanism comprises a stepping clamping device and a guide rail, the stepping clamping device is arranged on an output shaft of the servo motor, the stepping clamping device and the servo motor can slide along the guide rail, and a stepping clamping cylinder is arranged on the stepping clamping device.

Preferably, the shearing mechanism comprises a movable cutter set, a static cutter set and a hydraulic cylinder, and the movable cutter set is arranged at the output end of the hydraulic cylinder.

Preferably, the material collecting mechanism comprises a material receiving frame and a feeding mechanism, and the feeding mechanism is positioned at the output end of the material receiving frame.

Compared with the prior art, the utility model has the following characteristics and beneficial effect:

1. the steel bar is prevented from being disordered by the pay-off rack, the steel bar is smoothly fed into the straightening mechanism, the straightening mechanism ensures that the steel bar is not disordered, the steel bar is fed into the storage mechanism after being straightened, a travel switch arranged on the storage mechanism controls the pay-off rack to start or stop paying off, the work is ensured to be carried out in order, the bending mechanism and the welding mechanism realize automatic bending and welding of the steel bar, the shearing mechanism shears the steel bar when the length of the steel bar truss is reached, and the collecting mechanism receives and sends out the sheared steel bar truss;

2. the utility model discloses continuity processing capacity is strong, realizes automatic control, and is efficient, the material resources of using manpower sparingly.

Drawings

In order to more clearly illustrate the embodiments of the present application or technical solutions in related arts, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic perspective view of a pay-off stand;

FIG. 3 is a schematic perspective view of the straightening mechanism and the storing mechanism;

FIG. 4 is a perspective view of the welding mechanism;

FIG. 5 is a schematic perspective view of the step mechanism;

FIG. 6 is a schematic perspective view of a shearing mechanism;

fig. 7 is a schematic perspective view of the aggregate mechanism.

Reference numerals: 1. a pay-off rack; 2. a straightening mechanism; 3. a material storage mechanism; 4. a bending mechanism; 5. a welding mechanism; 6. a stepping mechanism; 7. a shearing mechanism; 8. a material collecting mechanism; 9. a base; 10. a reinforcing frame is coiled; 11. a guide frame; 12. a guide wheel; 13. a straightening wheel; 14. a traction motor; 15. a wire feed guide roller; 16. a wire guide tube; 17. a positioning roller; 18. a U-shaped frame; 19. a support; 20. a travel switch; 21. a step-by-step clamping device; 22. a guide rail; 23. a front welding part; 24. a post-weld portion; 25. welding an electrode; 26. a movable cutter group; 27. a hydraulic cylinder; 28. a material receiving frame; 29. a feeding mechanism.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application. All other examples, which can be obtained by a person skilled in the art without making any inventive step based on the examples in this application, are within the scope of protection of this application.

It should be understood by those skilled in the art that the electrical components presented in the present document are electrically connected to the external master controller and the 220V mains, and the master controller can be a conventional known device such as a computer for controlling, and unless otherwise defined, technical or scientific terms used in the claims and the specification shall have the ordinary meaning understood by those having ordinary skill in the art to which the present invention belongs. "connected" or "coupled" and like terms are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect; the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like refer to an orientation or positional relationship as shown in the drawings, which are used for convenience in describing the invention and to simplify the description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore, the above-described terms are not to be construed as limiting the invention.

Referring to fig. 1-7, in the embodiment of the present application, a full-automatic plane truss production line is provided, including a pay-off rack 1, a straightening mechanism 2, a storage mechanism 3, a bending mechanism 4, a welding mechanism 5, a stepping mechanism 6, a shearing mechanism 7, and a material collecting mechanism 8, wherein the straightening mechanism 2 is disposed at the rear side of the output end of the pay-off rack 1, the storage mechanism 3 is disposed at the rear side of the output end of the straightening mechanism 2, the bending mechanism 4 is disposed at the rear side of the output end of the storage mechanism 3, the welding mechanism 5 is disposed at the rear side of the output end of the bending mechanism 4, the stepping mechanism 6 is disposed at the rear side of the output end of the welding mechanism 5, the shearing mechanism 7 is disposed at the rear side of the output end of the stepping mechanism 6, the material collecting mechanism 8 is disposed at the rear side of the output end of the shearing mechanism 7, the wire mess is prevented by the pay-off rack 1, the steel bar is smoothly fed into the straightening mechanism 2, and the straightening mechanism 2 ensures that the steel bar does not have the mess, the steel bar is sent into the storage mechanism 3 after being straightened, the travel switch 20 arranged on the storage mechanism 3 controls the pay-off rack 1 to start or stop paying off, the work is ensured to be carried out orderly, the bending mechanism 4 and the welding mechanism 5 realize the automatic bending and welding of the steel bar, the shearing mechanism 7 shears the steel bar when the steel bar truss reaches the length, and the collecting mechanism 8 receives and sends out the sheared steel bar truss.

Preferably, the pay-off rack 1 comprises a base 9, a disc rib frame 10 and a guide frame 11, the base 9 is electrically connected with the braking system, the disc rib frame 10 and the guide frame 11 are both fixed at the top end of the base 9, and the guide frame 11 is used for preventing the steel bars from being disordered and smoothly feeding the steel bars into the straightening mechanism 2.

Preferably, the straightening mechanism 2 includes a guide wheel 12, a straightening wheel 13, a traction motor 14, a wire feeding guide roller 15 and a wire guide tube 16, the straightening wheel 13 is located at the rear side of the guide wheel 12, the wire feeding guide roller 15 is installed on an output shaft of the traction motor 14, the wire feeding guide roller 15 is located at the rear side of the straightening wheel 13, the wire guide tube 16 is located at the rear side of the wire feeding guide roller 15, the reinforcing steel bar enters the corresponding guide wheel 12 and is straightened by the straightening wheel 13, the reinforcing steel bar enters the wire feeding guide roller 15 to press the reinforcing steel bar, and the traction motor 14 drives the wire feeding guide roller 15 to pull the reinforcing steel bar to intermittently send the reinforcing steel bar into the storage mechanism 3 through the wire guide tube 16.

Preferably, the storing mechanism 3 comprises a positioning roller 17, a U-shaped frame 18 and a support 19, the U-shaped frame 18 is arranged at the top end of the support 19, travel switches 20 are arranged on the upper side and the lower side of the U-shaped frame 18, the positioning roller 17 is arranged on the U-shaped frame 18, the reinforcing steel bars are smoothly fed into the positioning roller 17 and the U-shaped frame 18 through a wire guide pipe 16, the reinforcing steel bars enter the positioning roller 17 to ensure the advancing direction of the reinforcing steel bars, when the reinforcing steel bars touch the travel switches 20 above the U-shaped frame 18, the straightening mechanism 2 stops traction, the pay-off frame 1 stops paying off, when the reinforcing steel bars touch the travel switches 20 below the U-shaped frame 18, the straightening mechanism 2 starts traction, and the pay-off frame 1 starts paying off to ensure normal and orderly proceeding of subsequent work.

Preferably, the bending mechanism 4 is provided with an arched traction part and a stepping traction part, the bending mechanism 4 arches the steel bars, after the steel bars are arched, the arched traction part loosens the steel bars, and the stepping traction part clamps and moves the steel bars, so that the arched steel bars move forwards and are sent to the welding mechanism 5.

Preferably, the welding mechanism 5 comprises a front welding part 23, a rear welding part 24 and a transformer, the front welding part 23, the rear welding part 24 and the transformer are all mounted at the top end of the bracket 19, a welding electrode 25 is arranged between the front welding part 23 and the rear welding part 24, and a cooling water tank is arranged on the welding mechanism 5.

Preferably, the stepping mechanism 6 includes a stepping clamping device 21 and a guide rail 22, the stepping clamping device 21 is disposed on an output shaft of the servo motor, and both the stepping clamping device 21 and the servo motor can slide along the guide rail 22, a stepping clamping cylinder is disposed on the stepping clamping device 21, when the steel bar truss needs to move forward, the stepping clamping device 21 reaches a proper position under the control of the servo motor, the stepping clamping cylinder clamps the steel bar truss at this time, and the stepping clamping device 21 pulls the steel bar truss to move forward along the guide rail 22.

Preferably, the shearing mechanism 7 comprises a movable cutter set 26 and a hydraulic cylinder 27, the movable cutter set 26 is installed at the output end of the hydraulic cylinder 27, and when the steel bar truss reaches the set length, the hydraulic cylinder 27 drives the movable cutter set 26 to move downwards, and the movable cutter set and the fixed cutter set clamp the steel bar truss and shear the steel bar truss.

Preferably, the material collecting mechanism 8 comprises a material receiving frame 28 and a feeding mechanism 29, the feeding mechanism 29 is located below the output end of the material receiving frame 28, after the steel bar truss is cut, the steel bar truss moves forward under the pushing of the stepping mechanism 6, after the steel bar truss reaches a proper position, the material receiving frame 28 is loosened, and the truss falls down and is sent out by the feeding mechanism 29.

To sum up, the above-mentioned full-automatic plane truss production line that this application embodiment provided prevents the wire disorder through leading truck 11 on the pay off rack 1 during the use, the smooth feeding straightening mechanism 2 of reinforcing bar ensures that the reinforcing bar phenomenon of wire disorder does not appear, the reinforcing bar in the straightening mechanism 2 enters corresponding leading wheel 12 after straightening by straightener roller 13, enter and send a guide roller 15 to compress tightly the reinforcing bar, send a guide roller 15 to draw the discontinuous reinforcing bar of sending the reinforcing bar to storage mechanism 3 through godet 16 respectively by traction motor 14 drive, godet 16 sends the reinforcing bar to positioning roller 17 and U type frame 18 smoothly, the reinforcing bar enters positioning roller 17 again, ensure the direction that the reinforcing bar advances, when the reinforcing bar touches travel switch 20 above U type frame 18, the traction part in the straightening mechanism 2 will stop drawing, the pay off rack 1 will stop paying off, when the reinforcing bar touches travel switch 20 below U type frame 18, the traction part in the straightening mechanism 2 starts to draw, the pay-off rack 1 starts to pay off to ensure the normal and orderly operation of the subsequent work, then the bending mechanism 4 on the bending mechanism 4 is controlled to arch the steel bar, after the steel bar is arched, the arched traction part loosens the steel bar, the stepping traction part clamps the steel bar and moves to enable the arched steel bar to move forwards to be sent to the welding mechanism 5, the welding mechanism 5 carries out welding and is assisted by a cooling water tank to cool, when the steel bar truss needs to move forwards after the welding is finished, the stepping mechanism 6 reaches a proper position under the control of a servo motor, at the moment, the stepping clamping cylinder clamps the steel bar truss, the stepping clamping device 21 pulls the steel bar truss to move forwards, when the steel bar truss reaches a set length, the hydraulic cylinder 27 of the shearing mechanism 7 drives the movable cutter set 26 to move downwards to be matched with the static cutter set on the shearing mechanism 7 to clamp the steel bar truss and shear, after the steel bar truss is sheared, the steel bar truss is pushed by the stepping mechanism 6 to move forwards, after the steel bar truss reaches a proper position, the material collecting frame 28 in the material collecting mechanism 8 is loosened, and the truss falls down and is sent out by the feeding mechanism 29 in the material collecting mechanism 8.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. The utility model provides a full-automatic plane truss production line, its characterized in that, includes pay off rack (1), aligning mechanism (2), storage mechanism (3), bend mechanism (4), welding mechanism (5), step mechanism (6), cuts mechanism (7) and gathers materials mechanism (8), aligning mechanism (2) sets up in pay off rack (1) output rear side, and storage mechanism (3) set up in aligning mechanism (2) output rear side, bend mechanism (4) and set up in storage mechanism (3) output rear side, welding mechanism (5) set up in mechanism (4) output rear side of bending, and step mechanism (6) set up in welding mechanism (5) output rear side, cut mechanism (7) and set up in step mechanism (6) output rear side, gather materials mechanism (8) and set up in mechanism (7) output rear side of cutting.

2. The full-automatic plane truss production line according to claim 1, wherein the pay-off rack (1) comprises a base (9), a disc rib rack (10) and a guide rack (11), the base (9) is electrically connected with a braking system, and the disc rib rack (10) and the guide rack (11) are fixed at the top end of the base (9).

3. The full-automatic plane truss production line according to claim 1, wherein the straightening mechanism (2) comprises a guide wheel (12), a straightening wheel (13), a traction motor (14), a wire feeding guide roller (15) and a wire guide pipe (16), the straightening wheel (13) is positioned at the rear side of the guide wheel (12), the wire feeding guide roller (15) is installed on an output shaft of the traction motor (14), the wire feeding guide roller (15) is positioned at the rear side of the straightening wheel (13), and the wire guide pipe (16) is positioned at the rear side of the wire feeding guide roller (15).

4. The full-automatic plane truss production line according to claim 1, wherein the storage mechanism (3) comprises a positioning roller (17), a U-shaped frame (18) and a bracket (19), the U-shaped frame (18) is arranged at the top end of the bracket (19), travel switches (20) are arranged on the upper side and the lower side of the U-shaped frame (18), and the positioning roller (17) is arranged on the U-shaped frame (18).

5. The full-automatic plane truss production line according to claim 1, wherein the bending mechanism (4) is provided with an arching traction part and a stepping traction part.

6. The full-automatic plane truss production line according to claim 1, wherein the welding mechanism (5) comprises a front welding part (23), a rear welding part (24) and a transformer, the front welding part (23), the rear welding part (24) and the transformer are all mounted at the top end of the bracket (19), a welding electrode (25) is arranged between the front welding part (23) and the rear welding part (24), and a cooling water tank is arranged on the welding mechanism (5).

7. The full-automatic plane truss production line according to claim 1, wherein the stepping mechanism (6) comprises a stepping clamping device (21) and a guide rail (22), the stepping clamping device (21) is arranged on an output shaft of the servo motor, the stepping clamping device (21) and the servo motor can slide along the guide rail (22), and a stepping clamping cylinder is arranged on the stepping clamping device (21).

8. The fully-automatic plane truss production line as claimed in claim 1, wherein the shearing mechanism (7) comprises a movable cutter set (26) and a hydraulic cylinder (27), and the movable cutter set (26) is mounted on the output end of the hydraulic cylinder (27).

9. The fully automatic planar truss production line as claimed in claim 1, wherein the material collecting mechanism (8) comprises a material receiving frame (28) and a feeding mechanism (29), and the feeding mechanism (29) is located at the output end of the material receiving frame (28).