CN213965324U

CN213965324U - Filter press diaphragm filter plate with flow passage film

Info

Publication number: CN213965324U
Application number: CN202022837643.5U
Authority: CN
Inventors: 钟新钢; 阮宇科; 许俊荣
Original assignee: Zhejiang Larok Filtration Technology Co ltd
Current assignee: Zhejiang Larok Filtration Technology Co ltd
Priority date: 2020-11-30
Filing date: 2020-11-30
Publication date: 2021-08-17
Anticipated expiration: 2030-11-30

Abstract

The utility model provides a filter press diaphragm filter plate with a flow channel membrane, which comprises a core plate, a squeezing diaphragm and a filter cloth, wherein the flow channel membrane is supported between the squeezing diaphragm and the filter cloth, a plurality of supporting protrusions are arranged on one side of the flow channel membrane, which faces towards the filter cloth, and small through holes are arranged between the adjacent supporting protrusions; and a main channel communicated with the main channel is formed between the flow channel film and the pressing diaphragm. The small through holes on the flow channel membrane have the pore size far larger than the filter holes on the filter cloth, so that the flow channel membrane can keep certain rigidity, and the main flow channel on the inner side of the flow channel membrane can be kept smooth all the time. Therefore, when filtering and squeezing, the filtering and squeezing channels can be kept smooth all the time, the resistance of the filtrate is small, the distribution is uniform, and the filtering effect and the squeezing effect are greatly improved. Meanwhile, the main flow channel can be reversely communicated with high-pressure fluid, so that the filter press has a washing and drying function, the washing and drying channel cannot be blocked, and the washing and drying effect is good.

Description

Filter press diaphragm filter plate with flow passage film

Technical Field

The utility model relates to a pressure filter technical field, especially a take pressure filter diaphragm filter plate of runner membrane, the pressure filter that adopts this filter plate has the dry function of washing to it is effectual to wash dry.

Background

Filter-pressing separation is a common solid-liquid separation technique. In a conventional filter press, a plurality of filter plates are movably juxtaposed between a fixed end and a movable end of the filter press, and the movable end is moved by a hydraulic cylinder to press all the filter plates together, thereby forming closed filter chambers between the filter plates. Then the slurry is pumped into a filter chamber by a feed pump for solid-liquid separation. The solid-liquid separation is generally divided into the steps of filter pressing, air blowing dehydration and discharging. In the filter pressing step, after the closed filter chambers are formed, slurry is filled into the filter chambers from the feeding port in a pressurizing mode, solid components in the slurry are reserved in the filter chambers through the action of filter cloth arranged in the filter chambers, and liquid components penetrate through the filter cloth and flow out of outlets of the filter chambers. Slurry pouring is typically high pressure pouring. As the priming proceeds, the proportion of solid components in the filter chamber increases and eventually fills the entire filter chamber to form a filter cake. After the solid component filled the filter chamber to form a filter cake, the feed was stopped. Followed by air-blown dewatering. In the step of air blowing and dewatering, compressed air is blown into the filter cake to carry out air-water replacement, so that the water in the filter cake is taken away. In the discharging step, all the filter chambers are opened step by means of a hydraulic cylinder of the filter press, and the filter cake falls by means of gravity, thereby completing the discharging.

For some materials such as metal minerals, tailings, clay and the like which are difficult to dehydrate, the requirement of lower water content cannot be met only by filter pressing dehydration and air blowing dehydration. A new equipment and a new process for dewatering by membrane pressing (as disclosed in chinese patent CN108786201 for a plate for a filter press, use of a filter press and a method for cleaning a filter press) are provided. In a current mainstream chamber filter press design with a pressing diaphragm, two filter plates with different structures are alternately arranged. One is a filter plate with a feeding pipeline, a filter plate main body is made of a steel plate, modified polyethylene plastic lining plates with vertical grooves are arranged on two sides of the steel plate, and the grooves are used for smoothly guiding filtrate water into a liquid discharge pipe at the lower part of the filter plate to flow out; the other is called a diaphragm filter plate, the filter plate body is also a steel plate, and rubber squeezing diaphragms with elasticity are arranged on two sides of the steel plate. Specially-made filter cloth is hung and installed on both sides of the two filter plates; the side of the rubber diaphragm facing the filter chamber is provided with small bosses which are densely distributed, so that filtered filtrate water can conveniently flow into a liquid discharge pipe at the lower part of the filter plate. In the working process of the filter press, the two filter plates which are alternately arranged are pressed together to form a filter chamber between the adjacent filter plates, after the filter chamber is filled with the filtered materials, high-pressure air is blown between the diaphragm of the diaphragm filter plate and the filter plate main body to drive the rubber diaphragm to deform, so that the filter cake (namely the filtered materials in the filter chamber) is extruded, and redundant water in the filter cake is squeezed out, so that the filter cake meets the requirement of lower water content.

From the above, the filter cloth is an essential and important component in a filter press. However, the filter cloth is easy to deform, so that a filter pressing flow channel or a flow channel for air blowing dehydration is blocked, and the filtering or dehydration effect is greatly influenced. Taking the diaphragm type filter plate as an example, a channel for the circulation of filtrate is formed between the small bosses, and the filter cloth is easily embedded between the small bosses under the action of pressure, thereby blocking a filter pressing flow channel and influencing the filtering effect. And when the air blowing dehydration is carried out, the flow channel of the high-pressure gas is blocked, so that the air blowing dehydration effect is influenced. Therefore, the current filter press has low efficiency and poor effect because the flow channel is often blocked.

Even if the filter cloth is exchanged for another material, the filter holes in the filter cloth and the filter cloth replacement are very small, since the volume of the solid particles to be separated tends to be relatively small. Because of the existence of a large number of the tiny filter holes, the filter cloth and the filter cloth substitute have poor rigidity, and the filter cloth substitute are easy to deform no matter what materials are adopted, thereby blocking a flow passage and causing the problems.

In addition, the conventional filter presses generally do not have a function of washing and drying a filter cake or a filter cloth (some filter cakes containing useful components require a plurality of washing to sufficiently recover the effective components). When a filter cake and a filter cloth need to be washed and dried, a reverse flow channel is often arranged to allow high-pressure liquid and gas to enter between the filter cloth and a diaphragm for washing or drying. From the above analysis, it can be known that the filter cloth will be embedded between the small bosses, which obviously blocks the washing and drying channel, and further affects the washing and drying effect of the filter cloth of the filter cake. Therefore, the conventional filter press does not have the washing and drying functions, and even if the washing and drying functions are available, the washing and drying effects are poor.

Finally, because the filter cloth is easily embedded between the small bosses, the water content of each part of the filter cake is uneven, the filter cake is easy to collapse, the process that the filter cake falls down by means of gravity is influenced, and the unloading can not be finished.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a take pressure filter diaphragm filter plate of runner membrane, runner membrane support squeeze between diaphragm and the filter cloth, make and filter the runner and wash dry runner and keep unblocked throughout, collect and filter, squeeze, dry and wash the function to excellent in use effect.

In order to achieve the purpose, the utility model provides a filter press diaphragm filter plate with a flow channel membrane, which comprises a core plate, a squeezing diaphragm and filter cloth, wherein the flow channel membrane is supported between the squeezing diaphragm and the filter cloth, one side of the flow channel membrane, which faces the filter cloth, is provided with a plurality of supporting protrusions, and small through holes are arranged between the adjacent supporting protrusions; and a main channel communicated with the main channel is formed between the flow channel film and the pressing diaphragm. The small through holes on the flow channel membrane have the pore size far larger than the filter holes on the filter cloth, so that the flow channel membrane can keep certain rigidity, and the main flow channel on the inner side of the flow channel membrane can be kept smooth all the time. Therefore, when filtering and squeezing, the filtering and squeezing channels can be kept smooth all the time, the resistance of the filtrate is small, the distribution is uniform, and the filtering effect and the squeezing effect are greatly improved. Meanwhile, the main flow channel can be reversely communicated with high-pressure fluid, so that the filter press has a washing and drying function, the washing and drying channel cannot be blocked, and the washing and drying effect is good.

Preferably, a press cavity is formed between the press diaphragm and the core plate, the press cavity being in communication with the high pressure fluid inlet. After high-pressure fluid is introduced into the pressing cavity, the pressing diaphragm is bulged to press the filter cake, so that the pressing effect is achieved.

Preferably, the surface of one side of the pressing diaphragm facing the flow channel film is provided with a plurality of small bosses. The small boss can support the inner side of the flow channel film, so that the smoothness of the main flow channel is further kept. Meanwhile, the small boss can also enhance the extrusion effect on the filter cake.

Preferably, the flow channel membrane has one or more layers. When the runner film has more than two layers, a secondary runner is formed between two adjacent runner films and is communicated with the main runner. In this way, the smoothness of the main flow channel can be further maintained. Meanwhile, the multilayer runner films are combined together, so that the strength can be improved, and the service life is prolonged.

The upper ends of the flow channel membrane, the squeezing diaphragm, the filter cloth and the core plate are fixed together, and the main channel is formed by splicing large through holes which are respectively formed in the flow channel membrane, the squeezing diaphragm, the filter cloth and the core plate. Thus, the processing and assembly can be facilitated.

As above, the utility model relates to a take pressure filter diaphragm filter plate of runner membrane has following beneficial effect:

1) the filtering channel can be kept smooth all the time, the resistance of the filtering liquid is small, the distribution is uniform, and the filtering effect and the squeezing effect of the filter press can be ensured.

2) The filter press has the advantages that high-pressure gas or liquid is reversely led into the main flow channel, filter cakes, filter cloth and the like can be washed and dried, so that the filter press has the washing and drying functions, and the washing and drying effects are good because the main flow channel can be always kept smooth.

3) Because the filtering channel is always kept smooth, the water content in each part of the filter cake is uniform, the filter cake has compact structure, is not easy to collapse, the blanking is smooth, and the working efficiency is high.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic diagram of the usage of the present invention.

Description of reference numerals:

a core board 1; a high pressure fluid inlet 11; a flow channel film 2; a support protrusion 21; a small through hole 22; a filter cloth 3; a main flow passage 4; a main channel 5; a press diaphragm 6; a pressing chamber 7; a small boss 8; a filter cake 9.

Detailed Description

The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.

It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle", and the like used in the present specification are for the sake of clarity only, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof are also considered to be the scope of the present invention without substantial changes in the technical content.

As shown in fig. 1 and fig. 2, the filter press membrane filter plate with a flow passage membrane of the present invention comprises a core plate 1, a pressing membrane 6 and a filter cloth 3. The surface of one side of the pressing diaphragm 6 facing the flow passage membrane 2 is provided with a plurality of small bosses 8. A press chamber 7 is formed between the press diaphragm 6 and the core plate 1, which press chamber 7 communicates with a high-pressure fluid inlet 11. A flow channel membrane 2 is supported between the pressing diaphragm 6 and the filter cloth 3, a plurality of supporting protrusions 21 are arranged on one side of the flow channel membrane 2 facing the filter cloth, and small through holes 22 are formed between the adjacent supporting protrusions 21. The support protrusions 21 serve to support the filter cloth 3 and also enhance the effect of pressing the filter cake. The small through holes 22 allow the filtrate collected between the support protrusions 21 to smoothly flow to the main flow passage 4. The small through hole 22 is used for passing compressed air, filtrate and flushing liquid. A main flow passage 4 communicating with the main passage 5 is formed between the flow passage membrane 2 and the press diaphragm 6. The upper ends of the flow channel membrane 2, the squeezing diaphragm 6, the filter cloth 3 and the core plate 1 are fixed together, and the main channel 5 is formed by splicing large through holes respectively formed in the flow channel membrane 2, the squeezing diaphragm 6, the filter cloth 3 and the core plate 1.

The flow channel film 2 may have more than two layers, and a sub-flow channel is formed between two adjacent flow channel films 2 and is communicated with the main flow channel 4.

The utility model provides a be connected between runner membrane 2, squeeze diaphragm 6 and the core 1 can be through hot melt, mechanical fastening, inlay

Inlay etc

And (4) fixing the mode. The utility model discloses in runner membrane 2, squeeze diaphragm 6 and core 1 can obtain through modes such as suppression, moulding plastics, machining. The utility model discloses in runner membrane 2 with squeeze diaphragm 6, can asymmetric arrangement for the core. The material of the flow channel film 2 and the core plate 1 in this embodiment may be plastic, rubber, wood, metal, etc.

When the filter plate of the present invention is used in a filter press, the principle is shown in fig. 2, wherein the solid arrows represent the flow direction of the suspension, and the hollow arrows represent the washing and drying directions. The suspension liquid enters the filter chamber through the feed inlet, filtrate penetrates through the filter cloth 3 and enters a narrow space between the runner membrane 2 and the filter cloth 3 along with the gradual increase of the feed pressure, and most of the filtrate enters a main flow passage 4 between the runner membrane 2 and the pressing diaphragm 6 through small through holes 22 of the runner membrane 2 and flows to a main passage 5 to be discharged as the liquid flows preferentially from a place with small resistance; a small amount of filtrate flows through a narrow space flow channel between the flow channel membrane 2 and the pressing diaphragm 6 and is converged into a liquid outlet channel to flow out (namely, the conventional liquid outlet channel of the existing filter plate). The solid particles are piled up to form a filter cake 9, and as the suspension continuously enters the filter chamber, the filter cake 9 fills the filter chamber, and the filtration is finished. Then, the filter plates are separated, and the filter cakes 9 can be discharged by the gravity of the filter plates. Then all the filter plates are combined together for the next filter pressing.

To further reduce cake moisture, compressed air is introduced into the primary channel 4 through the primary channel 5, filling the entire space. At this time, the outlet of the conventional liquid outlet channel of the filter plate is closed, and with the increase of the pressure, the compressed air can only enter through the small through holes 22 on the flow channel membrane 2, reversely penetrate through the filter cloth 3 and the filter cake 9, enter the channel of the adjacent filter plate and discharge, and replace part of water in the filter cake 9. The filtrate flows to the filtration process as mentioned above. This is the dehydration process of blowing promptly, because the utility model discloses a sprue 4 can remain unblocked throughout, so blow dehydration effectual, efficient.

And if the washing and drying are needed, high-pressure liquid or high-temperature gas is reversely introduced. Because the main flow channel can be kept smooth all the time, the whole cake filtering layer is uniformly blown, no dead angle and no short circuit exist, and obviously, the washing and drying effects are good and the efficiency is high. When the filter cake 9 is washed, the flow direction of the washing liquid is opposite to that of the filtrate in the filtering operation, and if necessary, the alternate bidirectional washing can be realized by switching the valves in the external pipeline. Because the flow resistance of the flushing liquid is small, the distribution is uniform, the flushing time is shorter, and the flushing liquid is obviously saved.

As above, the utility model provides a take pressure filter diaphragm filter plate of runner membrane possesses simultaneously and filters, squeezes, functions such as drying, also is convenient for wash the filter cake fast. Reasonable structure, convenient operation, small resistance and even distribution, and can simultaneously meet the functions of filtering, squeezing, drying and washing filter cakes of suspension.

The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims

1. The utility model provides a take pressure filter diaphragm filter plate of runner membrane, includes core (1), squeezes diaphragm (6), filter cloth (3), characterized by: a flow channel membrane (2) is supported between the squeezing diaphragm (6) and the filter cloth (3), a plurality of supporting protrusions (21) are arranged on one side of the flow channel membrane (2) facing the filter cloth, and small through holes (22) are formed between every two adjacent supporting protrusions (21); and a main flow passage (4) communicated with the main passage (5) is formed between the flow passage membrane (2) and the pressing diaphragm (6).

2. The filter press diaphragm filter plate with the flow channel membrane as claimed in claim 1, which is characterized in that: a squeezing cavity (7) is formed between the squeezing diaphragm (6) and the core plate (1), and the squeezing cavity (7) is communicated with a high-pressure fluid inlet (11).

3. The filter press diaphragm filter plate with the flow channel membrane as claimed in claim 1, which is characterized in that: and a plurality of small bosses (8) are arranged on the surface of one side of the squeezing diaphragm (6) facing the flow passage membrane (2).

4. The filter press diaphragm filter plate with the flow channel membrane as claimed in claim 1, which is characterized in that: the flow passage film (2) has one or more layers.

5. The filter press diaphragm filter plate with the flow channel membrane as claimed in claim 1, which is characterized in that: the upper ends of the flow channel membrane (2), the squeezing diaphragm (6), the filter cloth (3) and the core plate (1) are fixed together, and the main channel (5) is formed by connecting large through holes which are respectively formed in the flow channel membrane (2), the squeezing diaphragm (6), the filter cloth (3) and the core plate (1).