CN213951404U - Waste gas collecting device for rack plating tank - Google Patents
Waste gas collecting device for rack plating tank Download PDFInfo
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- CN213951404U CN213951404U CN202023197609.2U CN202023197609U CN213951404U CN 213951404 U CN213951404 U CN 213951404U CN 202023197609 U CN202023197609 U CN 202023197609U CN 213951404 U CN213951404 U CN 213951404U
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Abstract
The application relates to the technical field of electroplating processing, in particular to a waste gas collecting device for a rack plating tank, which comprises a waste gas recovery tank, a plurality of exhaust ports and an exhaust pipe, wherein the waste gas recovery tank is oppositely arranged at the tank opening end of the rack plating tank; and a collecting part for accumulating acid mist is arranged in the waste gas recovery tank towards the air suction port, and a collecting box for collecting the acid mist accumulated on the collecting part is arranged on one side of the waste gas recovery tank. The device has the advantages that the device can automatically collect mist pollutants and gas pollutants generated in the electroplating process, and improve the effects of controlling the air environment of the electroplating site and protecting operators.
Description
Technical Field
The application relates to the technical field of electroplating processing, in particular to a waste gas collecting device for a rack plating tank.
Background
The rack plating is also called 'hanging plating', and is a mode of electroplating processing, namely, a rack is adopted to hang a workpiece and electroplating is carried out. The method is suitable for large parts, and the process has the advantages that the number of products capable of being plated in each batch is small, and the plating thickness is more than 10 mu m, such as bumpers of automobiles, handlebars of bicycles and the like. Common plating layers such as chromium plating do not act in most organic acids such as alkali, sulfide, nitric acid and the like due to good chemical stability, and are widely applied to the production of various parts.
In the traditional chromium plating process, an operator needs to perform pretreatment, such as acid washing, alkali washing and water washing, on a plated object, then the plated object is placed in a rack plating tank carrying corresponding chemical electrolyte, and an electroplated layer is formed on the surface of the plated object through electrification, wherein the chemical electrolyte is usually a metal solution such as chromium chloride.
In view of the above-mentioned related technologies, the inventor believes that in the chromium plating process, a large amount of harmful gases such as chromium-containing waste gas, acid mist and chlorine gas are generated in the reaction process of chemical electrolytes such as chromium chloride, and if the collection is not controlled in time, not only the environmental pollution of the electroplating site is caused, but also the life health of site operators is seriously harmed.
SUMMERY OF THE UTILITY MODEL
In order to control in time and collect electroplating waste gas, the application provides a rack plating waste gas collection device for pond.
The application provides a hang and plate waste gas collection device for pond adopts following technical scheme:
a waste gas collecting device for a rack plating tank comprises waste gas recovery tanks which are oppositely arranged at the tank opening end of the rack plating tank, wherein a space for placing electroplating parts into the rack plating tank is reserved between two opposite waste gas recovery tanks;
and a collecting part for accumulating acid mist is arranged in the waste gas recovery tank towards the air suction port, and a collecting box for collecting the acid mist accumulated on the collecting part is arranged on one side of the waste gas recovery tank.
Through adopting above-mentioned technical scheme, operating personnel will electroplate the part and put into the rack plating pond by the relative interval of double-phase relative waste gas recovery case and electroplate in, drive outside air-extracting equipment suction waste gas recovery incasement portion air, thereby make the inside negative pressure that forms of waste gas recovery incasement, and then absorb by a plurality of induction ports by the interior waste gas that rises of rack plating pond, acid mist etc., water smoke form pollutants such as acid mist are gathered and are leading-in the collecting box by collecting part after getting into the waste gas recovery incasement, make things convenient for operating personnel to carry out centralized processing liquid pollutant and gaseous pollutant, the improvement is to electroplating on-the-spot air circumstance control and to operating personnel's protection.
Optionally, the collecting component is a flow baffle, the flow baffle is arranged along the arrangement direction of the plurality of air suction ports, the bottom of the flow baffle is fixedly connected to the inner wall of the waste gas recovery tank below the air suction ports, and the top of the flow baffle is inclined towards the top of the waste gas recovery tank;
the inner walls of the flow baffle and the waste gas recovery box are provided with a flow guide channel which faces one side of the waste gas recovery box, the waste gas recovery box is positioned on one side of the bottom end of the flow guide channel and is connected with a flow guide pipe, and the other end of the flow guide pipe is connected with the collection box.
Through adopting above-mentioned technical scheme, it connects at waste gas recovery incasement wall to keep off the flow board, water smoke form pollutants such as acid mist are blockked by keeping off the flow board and are catched after getting into waste gas recovery case by the induction port, a large amount of water smoke form pollutants collect flow down to the water conservancy diversion way on, flow to the honeycomb duct and flow into the collecting box along with the incline direction of water conservancy diversion way, be favorable to realizing collecting fast and assembling, water conservancy diversion output liquid pollutant, make things convenient for the follow-up centralized processing of operating personnel, it causes equipment damage to reduce corrosivity pollutants such as acid mist to carry to outside air exhaust equipment.
Optionally, the connection end of the exhaust pipe and the exhaust gas recovery tank is located on one side of the flow baffle, which is away from the air suction port.
By adopting the technical scheme, the air suction port is directly separated from the air suction end of the air suction pipe by the flow baffle plate, so that the water mist pollutants are reduced and are quickly led out of the air suction pipe along with the suction effect of the air suction pipe, and the effect of gathering the water mist pollutants such as acid mist and the like by the flow baffle plate is improved.
Optionally, the draft tube is provided with an electromagnetic valve.
By adopting the technical scheme, the electromagnetic valve is convenient for operators to timely stop the flow guide pipe, so that the waste liquid stored in the collecting box can be conveniently and intensively treated.
Optionally, the waste gas recovery case includes that the case lid at the box top surface is established to box and lid, the case mouth has been seted up to the box top surface, just the box top is located the annular has been seted up to case mouth circumference, the case lid orientation be fixed with on the face of case mouth and be used for pegging graft the sealed inserted block of annular.
By adopting the technical scheme, an operator can clean the baffle plate and the inner wall of the box body by opening the box cover, and when the box cover is arranged on the box opening, the sealing insert is inserted into the annular groove to enable the box cover to be in sealing joint with the box opening, so that the sealing property of the waste gas recovery box is improved, and the suction force reducing effect of the box opening on the suction port is reduced.
Optionally, the outer wall of the box body is covered with a filtering net cover on the plurality of air suction ports.
Through adopting above-mentioned technical scheme, filter screen panel on the one hand and cover the separation and put into the mistake of hanging the plating bath part and go into the induction port on the induction port, filter the separation simultaneously and put the plating solution that is sputtered by the electroplating part of lift, the plating solution is gathered and falls the hanging plating bath once more by filter screen panel, reduces the loss of plating solution.
Optionally, the outer wall of the box body is provided with a clamping groove above the arrangement direction of the plurality of air suction ports, and the filter screen is hinged with a clamping seat for clamping the clamping groove.
Through adopting above-mentioned technical scheme, operating personnel can install the filter screen panel fast through cassette joint draw-in groove, can rinse to the filter screen panel through taking off the cassette, improves filter screen panel dismouting, abluent convenience.
Optionally, one side of the filter screen cover away from the hinged end of the filter screen cover is fixed with a magnet sheet for adsorbing the outer wall of the box body.
Through adopting above-mentioned technical scheme, operating personnel settles and filters the screen panel after, rotates the screen panel cover of filtering and establishes on the induction port, and the magnet piece adsorbs at the box outer wall simultaneously, improves the stability that the screen panel cover of filtering established on the box.
In summary, the present application includes at least one of the following beneficial technical effects:
1. in the electroplating process, external air pumping equipment pumps air in the waste gas recovery box, so that a plurality of air suction ports absorb waste gas, acid mist and the like rising in the rack plating tank, and water mist-shaped pollutants such as acid mist and the like enter the waste gas recovery box and are accumulated by the collecting part and guided into the collecting box, so that operators can conveniently perform centralized treatment on liquid pollutants and gas pollutants, and the control on the air environment of an electroplating site and the protection on the operators are improved;
2. the flow baffle plate blocks and collects a large amount of water mist pollutants and flows down to the flow guide channel, the flow guide channel is inclined to guide and collect the liquid pollutants, the flow guide pipe guides the liquid pollutants to flow into the collecting box, the liquid pollutants are favorably and quickly collected, collected and guided to output, the subsequent centralized treatment of operators is facilitated, and the damage of equipment caused by conveying the acid mist and other corrosive pollutants to external air extraction equipment is reduced;
3. the filter screen covers can prevent the parts placed in the rack plating tank from entering the air suction port by mistake, and simultaneously can filter and prevent the electroplating solution sputtered by the lifting electroplating parts from accumulating and falling down the rack plating tank again, thereby reducing the loss of the electroplating solution.
Drawings
FIG. 1 is a schematic structural diagram for embodying the exhaust gas recovery box, the filter screen, the magnet sheet, the collection box and the flow guide pipe in the embodiment of the present application.
Fig. 2 is a cross-sectional view for embodying a flow baffle, an air suction port, a sealing insert, a sealing sleeve thereof, a ring groove and a clamping groove in the embodiment of the present application.
Fig. 3 is a broken-away sectional view for embodying the inclination direction of the diversion tunnel, the diversion pipe and its solenoid valve in the embodiment of the present application.
Reference number specification, 1, exhaust gas recovery tank; 11. a box body; 111. an air suction port; 112. a box opening; 113. a ring groove; 114. a card slot; 115. an air extraction opening; 12. a box cover; 121. sealing the insert block; 122. sealing sleeves; 123. a handle; 13. an air exhaust pipe; 14. a foot seat; 2. a flow baffle plate; 21. a flow guide way; 3. a collection box; 31. a flow guide pipe; 32. an electromagnetic valve; 4. a filtering net cover; 41. a card holder; 42. a magnet piece; 5. and (5) a rack plating tank.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses a rack plating waste gas collection device for pond. In the embodiment of the application, taking the top surface of a conventional rack plating tank 5 as an example, referring to fig. 1 and fig. 2, a waste gas collecting device for a rack plating tank comprises two waste gas recycling boxes 1 oppositely arranged at the top end of the rack plating tank 5, wherein the waste gas recycling boxes 1 are arranged along the length direction of the top surface of the rack plating tank 5, the length of each waste gas recycling box 1 is matched with the length of the inner wall of the length direction of the opening of the rack plating tank 5, a space is reserved between the two waste gas recycling boxes 1, so that an operator can conveniently lift a part to be plated into the rack plating tank 5, the opposite side surfaces of the two waste gas recycling boxes 1 are provided with a plurality of air suction ports 111 along the length direction, the same ends of the two waste gas recycling boxes 1 in the length direction are provided with air suction ports 115, the air suction ports 115 are connected with air suction pipes 13 of external air suction equipment, the external air suction equipment such as an air exhauster and a pump work to suck air from the interior of the waste gas recycling boxes 1 in the plating process, negative pressure is formed in the waste gas recovery box 1, and then the waste gas and acid mist rising from the rack plating tank 5 are absorbed by the plurality of air suction ports 111, so that the mist pollutants and gas pollutants generated in the electroplating process are automatically collected, and the air environment control of an electroplating site and the protection of operators are improved.
Referring to fig. 1 and 2, the waste gas recovery box 1 includes a box body 11, a box opening 112 is formed in the top surface of the box body 11, a box cover 12 is arranged on the box opening 112, a ring groove 113 is formed in the circumferential direction of the top end of the box body 11 located on the outer side of the box opening 112, a sealing insert 121 is fixed to the bottom surface of the box cover 12, the whole sealing insert 121 fits with the ring groove 113, a sealing sleeve 122 is sleeved on the sealing insert 121, the sealing sleeve 122 can be made of rubber materials, the sealing insert 121 is inserted into the ring groove 113 and tightly abuts against and seals the ring groove 113, the sealing performance of the waste gas recovery box 1 is improved, the effect of reducing the suction force of the box opening 112 on the suction port 111 is reduced, handles 123 are fixed to the two ends of the top surface of the box cover 12 located on the length direction, and operators can conveniently open the box cover 12 and clean the inside of the box body 11.
Referring to fig. 1 and 3, the two sides of the length of the box body 11 are fixed with foot pieces, the lower part of the box body 11 is placed in the rack plating tank 5 and then supported on the rack plating tank 5 through the two foot pieces, and an operator locks the foot pieces on the top end of the rack plating tank 5 through screws to fix the box body 11.
Referring to fig. 1 and 2, a collecting member is provided in the case 11 toward the suction port 111, the collecting member is provided as a flow blocking plate 2, the flow blocking plate 2 is provided along the arrangement direction of the plurality of suction ports 111, two ends of the flow baffle plate 2 in the length direction are attached to two opposite inner walls of the box body 11, the bottom of the flow baffle plate 2 is fixedly connected to the inner wall of the box body 11 below the air suction port 111, the top of the flow baffle plate 2 inclines towards the box cover 12, the air suction port 115 is positioned on one side of the flow baffle plate 2 away from the air suction port 111, a flow guide channel 21 inclining towards one end of the box body 11 away from the air suction port 115 is formed on the inner walls of the flow baffle plate 2 and the box body 11, a flow guide pipe 31 is connected to the side wall of the box body 11 on one side of the bottom end of the flow guide channel 21, a collecting box 3 is arranged on one side of the rack plating tank 5 away from the air suction pipe 13, the other end of the flow guide pipe 31 is connected with the collecting box 3, and an electromagnetic valve 32 for controlling the flow guide pipe 31 to be switched on and switched off is arranged on the flow guide pipe 31; the flow baffle plate 2 is connected with the inner wall of the box body 11, water mist pollutants such as acid mist and the like enter the waste gas recovery box 1 through the air suction port 111 and then are blocked and collected by the flow baffle plate 2, a large amount of water mist pollutants are collected and flow down to the flow guide channel 21, flow to the flow guide pipe 31 along the inclined direction of the flow guide channel 21 and flow into the collection box 3, the quick collection and collection are favorably realized, the water conservancy diversion outputs liquid pollutant, make things convenient for the follow-up centralized processing of operating personnel, reduce corrosive pollutants such as acid mist and carry to outside air extraction equipment and cause the equipment to damage, induction port 111 is by keeping off the direct interval of class board 2 with the bleed end of exhaust tube 13, reduce the vaporific pollutant of water and derive exhaust tube 13 fast along with the suction effect of exhaust tube 13, improve and keep off the effect that class board 2 assembles the vaporific pollutant of water such as acid mist, solenoid valve 32 makes things convenient for operating personnel in time to end honeycomb duct 31, thereby the waste liquid of the storage of centralized processing collecting box 3 of being convenient for.
Referring to fig. 1 and 2, a filter screen 4 covers the plurality of air inlets 111 on the outer wall of the box body 11, a clamping groove 114 is formed in the outer wall of the box body 11 above the arrangement direction of the plurality of air inlets 111 along the length direction of the box body 11, in the embodiment of the present application, for example, the section of the clamping groove 114 is T-shaped, the filter screen 4 is hinged to a clamping seat 41, one side of the clamping seat 41 away from the filter screen 4 is clamped to the clamping groove 114, a magnet sheet 42 is fixed on the lower portion of the filter screen 4, and the box body 11 can be made of iron and other materials; the filter screen panel 4 covers on the one hand and establishes the separation on induction port 111 and puts into 5 parts of rack plating pond and miss and go into induction port 111, filter the separation simultaneously and by the electroplating solution of the sputtering of electroplating part of lift, the electroplating solution is gathered and falls down rack plating pond 5 once more by filter screen panel 4, reduce the loss of electroplating solution, operating personnel can install filter screen panel 4 fast through cassette 41 joint draw-in groove 114, can wash to filter screen panel 4 through taking off cassette 41, improve filter screen panel 4 dismouting, abluent convenience, magnet piece 42 adsorbs at box 11 outer wall, improve the stability that filter screen panel 4 covered on box 11.
The implementation principle of the waste gas collecting device for the rack plating tank in the embodiment of the application is as follows: an operator places electroplating parts into the rack plating tank 5 from the space between the two opposite box bodies 11 for electroplating, drives an external air extraction device to suck air in the box bodies 11, and simultaneously drives the exhaust equipment to suck the air in the box bodies 11, waste gas enters the box bodies 11 and is further extracted by the extraction pipe 13 for subsequent treatment, water mist-shaped pollutants such as acid mist and the like enter the box bodies 11 and are accumulated by the flow baffle plate 2, a large amount of water mist-shaped pollutants are collected and flow down onto the flow guide channel 21, flow to the flow guide pipe 31 along with the inclined direction of the flow guide channel 21 and flow into the collection box 3, the electromagnetic valve 32 is closed in a normal waste gas suction state, the electromagnetic valve 32 is opened after a certain amount of water mist-shaped pollutants are accumulated in the flow guide channel 21, and the air sucked by the end of the flow guide pipe 31 is reduced to enter the box bodies 11.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides a rack plating waste gas collection device for pond which characterized in that: the electroplating device comprises a waste gas recovery box (1) which is oppositely arranged at the mouth end of a rack plating tank (5), wherein a distance for placing electroplating parts into the rack plating tank (5) is reserved between two opposite waste gas recovery boxes (1), a plurality of air suction ports (111) are respectively formed in two opposite side surfaces of the waste gas recovery box (1), and the waste gas recovery box (1) is connected with an air suction pipe (13) of an external air suction device;
a collecting part for accumulating acid mist is arranged in the waste gas recovery tank (1) towards the air suction port (111), and a collecting box (3) for collecting the acid mist accumulated on the collecting part is arranged on one side of the waste gas recovery tank (1).
2. The exhaust gas collecting device for the rack plating bath according to claim 1, characterized in that: the collecting component is arranged to be a flow baffle plate (2), the flow baffle plate (2) is arranged along the arrangement direction of the plurality of air suction ports (111), the bottom of the flow baffle plate (2) is fixedly connected to the inner wall of the waste gas recovery tank (1) below the air suction ports (111), and the top of the flow baffle plate (2) is inclined towards the top of the waste gas recovery tank (1);
the flow baffle plate (2) and the inner wall of the waste gas recovery box (1) are provided with a flow guide channel (21) which faces one side of the waste gas recovery box (1) in an inclined mode, the waste gas recovery box (1) is located on one side of the bottom end of the flow guide channel (21) and is connected with a flow guide pipe (31), and the other end of the flow guide pipe (31) is connected with the collection box (3).
3. The exhaust gas collecting device for the rack plating bath according to claim 2, characterized in that: the connecting end of the exhaust pipe (13) and the waste gas recovery box (1) is positioned on one side of the flow baffle plate (2) deviating from the air suction port (111).
4. The exhaust gas collecting device for the rack plating bath according to claim 2, characterized in that: the draft tube (31) is provided with an electromagnetic valve (32).
5. The exhaust gas collecting device for a rack plating bath according to any one of claims 1 to 4, characterized in that: waste gas recovery case (1) includes that box (11) and lid establish case lid (12) at box (11) top surface, case mouth (112) have been seted up to box (11) top surface, just box (11) top is located annular (113) have been seted up to case mouth (112) circumference, case lid (12) orientation be fixed with on the face of case mouth (112) and be used for pegging graft sealed inserted block (121) of annular (113).
6. The exhaust gas collecting device for the rack plating bath according to claim 5, wherein: the outer wall of the box body (11) is covered with a filter screen (4) on the plurality of air suction ports (111).
7. The exhaust gas collecting device for the rack plating bath according to claim 6, wherein: the outer wall of the box body (11) is located above the arrangement direction of the air suction ports (111) and is provided with a clamping groove (114), and the filter screen cover (4) is hinged with a clamping seat (41) used for clamping the clamping groove (114).
8. The exhaust gas collecting device for the rack plating bath according to claim 7, wherein: one side of the filter screen cover (4) far away from the hinged end of the filter screen cover is fixedly provided with a magnet piece (42) used for adsorbing the outer wall of the box body (11).
Priority Applications (1)
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CN202023197609.2U CN213951404U (en) | 2020-12-25 | 2020-12-25 | Waste gas collecting device for rack plating tank |
Applications Claiming Priority (1)
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CN202023197609.2U CN213951404U (en) | 2020-12-25 | 2020-12-25 | Waste gas collecting device for rack plating tank |
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CN213951404U true CN213951404U (en) | 2021-08-13 |
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CN202023197609.2U Active CN213951404U (en) | 2020-12-25 | 2020-12-25 | Waste gas collecting device for rack plating tank |
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