CN213945031U - Speed reducer worm wheel processing cooling equipment - Google Patents
Speed reducer worm wheel processing cooling equipment Download PDFInfo
- Publication number
- CN213945031U CN213945031U CN202023104956.6U CN202023104956U CN213945031U CN 213945031 U CN213945031 U CN 213945031U CN 202023104956 U CN202023104956 U CN 202023104956U CN 213945031 U CN213945031 U CN 213945031U
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- Prior art keywords
- filter
- liquid
- coolant liquid
- cooling device
- cooling liquid
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- 238000001816 cooling Methods 0.000 title claims abstract description 32
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 24
- 239000007788 liquid Substances 0.000 claims abstract description 75
- 239000000110 cooling liquid Substances 0.000 claims abstract description 58
- 238000011084 recovery Methods 0.000 claims abstract description 45
- 238000001914 filtration Methods 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims abstract description 4
- 239000002826 coolant Substances 0.000 claims description 80
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 238000003754 machining Methods 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 13
- 239000012535 impurity Substances 0.000 description 12
- 238000003801 milling Methods 0.000 description 12
- 239000002184 metal Substances 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 230000003749 cleanliness Effects 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 238000005086 pumping Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Abstract
The application relates to a worm gear processing and cooling device for a speed reducer, which belongs to the field of processing of parts and parts of the speed reducer, which comprises a supporting base for supporting a processing part, a cooling device for cutting and spraying cooling liquid to a worm wheel, and a recovery device for recovering the cooling liquid, the recovery device comprises a first filter for primarily filtering the cooling liquid and a second filter for finely filtering the cooling liquid, collecting baffles are arranged on two sides of the supporting base along the length direction, a collecting cavity is formed between the collecting baffle and the supporting base, one end of the first filter is connected with the bottom of the collecting cavity, the other end of the first filter is connected with one end of the second filter, the other end of the second filter is connected with a cooling liquid recovery tank, the cooling liquid recovery tank is connected with the cooling device through a conveying pipeline, and a liquid pump is arranged on the conveying pipeline. The cooling liquid recycling device has the advantages of reducing production cost and achieving recycling of cooling liquid.
Description
Technical Field
The application relates to the field of processing of speed reducer accessories, in particular to a worm gear processing and cooling device for a speed reducer.
Background
In the process of turning the worm gear of the speed reducer, the requirement on the concentricity of an inner hole and outer teeth of the worm gear is high, namely the worm gear is cut with high precision.
The general lathe is gone up to adopt and is cut the mode that sprays the coolant liquid to the machined part to prevent that the machined part from warping, improve the machining precision, and the protection cutter does not receive the damage, but, the coolant liquid all can be directly discharged after the use, and mix together with the metal working sweeps, how to accomplish the recycle of coolant liquid, and it is the technical problem that needs the solution to reduce manufacturing cost.
SUMMERY OF THE UTILITY MODEL
In order to reduce manufacturing cost, realize the recycle of coolant liquid, this application provides a speed reducer worm gear processing cooling device.
The application provides a pair of speed reducer worm gear processing cooling device adopts following technical scheme:
the utility model provides a speed reducer worm gear processing cooling device, is including the support base that is used for supporting the processing part to and the heat sink of the cutting jet coolant liquid of worm wheel, still including the recovery unit that is used for retrieving the coolant liquid, recovery unit is including the first filter that is used for first filtration coolant liquid and the second filter that is used for smart filtration coolant liquid, follows support base length direction's both sides are provided with the collection baffle, collect the baffle with form between the support base and collect the chamber, the one end of first filter with the bottom in collection chamber is connected, and the other end is connected the one end of second filter, the other end of second filter is connected with coolant liquid recovery tank, coolant liquid recovery tank pass through pipeline with the heat sink is connected, the last drawing liquid pump that is provided with of pipeline.
Through adopting above-mentioned technical scheme, filtered the coolant liquid through a plurality of filters, got rid of the impurity in the coolant liquid to realize the recovery and reuse of coolant liquid through the coolant liquid recovery tank, saved the raw materials, reduced the processing cost promptly.
Optionally, the cooling device comprises a flexible pipe and a cooling liquid injection head, one end of the flexible pipe is connected to the liquid pump, and the other end of the flexible pipe is connected to the cooling liquid injection head.
Through adopting above-mentioned technical scheme, flexible pipe is connected with the drawing liquid pump to draw the coolant liquid in to the coolant liquid recovery tank through the drawing liquid pump, make the coolant liquid spray away from the coolant liquid injection head, can be according to the position of processing worm wheel, adjust flexible pipe, so that the milling department that the coolant liquid injection head can aim at the worm wheel carries out the hydrojet cooling, improved the machining precision of worm wheel.
Optionally, the collection intracavity can be dismantled and be provided with the sweeps filter screen, sweeps filter screen one end with the top of supporting the base is connected, and the other end is connected collect on the baffle, the one end that the sweeps filter screen joint support base is higher than the one end of connecting the collection baffle.
Through adopting above-mentioned technical scheme, pass through the sweeps filter screen with the metal sweeps that the worm wheel milling in-process produced and filter, the sweeps filter screen setting is certain gradient for metal sweeps can utilize self gravity to roll on falling the sweeps filter screen from higher support base.
Optionally, a magnet for adsorbing iron filings is arranged in the first filter.
Through adopting above-mentioned technical scheme, utilize magnet to the appeal of metal iron fillings, inhale magnet with the unable filterable iron fillings of sweeps filter screen on, carried out secondary filter to the iron fillings in the coolant liquid, increased the cleanliness factor of coolant liquid.
Optionally, a fine filter screen is arranged in the second filter.
Through adopting above-mentioned technical scheme for can't be filtered by sweeps filter screen and first filter impurity can be filtered by smart filter screen and get off, further increased the cleanliness factor of coolant liquid.
Optionally, the first filter and the second filter are disposed below the collection chamber, and the coolant recovery tank is supported by a support frame.
By adopting the technical scheme, the cooling liquid naturally flows into the first filter and the second filter by utilizing the gravity of the cooling liquid, and impurities are filtered in the flowing process of the cooling liquid, so that the process of pumping the cooling liquid is reduced, and the energy is saved; and set up coolant liquid recovery tank on supporting the base, utilize the drawing liquid pump to extract the coolant liquid, because the density of coolant liquid is less than metallic impurity's density, the process of upwards pumping the coolant liquid from the follow, also filter metallic impurity once more for get into coolant liquid more purer of coolant liquid recovery tank.
Optionally, the cooling system further comprises a cooling liquid storage tank, a cooling liquid adding port is formed in the cooling liquid recovery tank, and the cooling liquid adding port is communicated with the cooling liquid storage tank through a connecting pipeline which is provided with an electromagnetic valve.
By adopting the technical scheme, no matter how the cooling liquid is recovered, the loss of the cooling liquid is inevitable in the using process, and therefore, new cooling liquid is filled into the cooling liquid recovery tank in time, so that the milling position of the worm wheel can be cooled by the cooling liquid all the time in the processing process of the worm wheel, and the milling precision of the worm wheel is ensured.
Optionally, a liquid level sensor is arranged in the cooling liquid recovery tank, and the liquid level sensor is in communication connection with a controller of the electromagnetic valve.
Through adopting above-mentioned technical scheme, level sensor can obtain the memory space of coolant liquid in the coolant liquid recovery jar, treats that coolant liquid in the coolant liquid recovery jar reaches certain low value time, and the solenoid valve controller will control the solenoid valve and open for coolant liquid storage jar supplements new coolant liquid to coolant liquid recovery jar in time.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the recycling of the cooling liquid is realized, and the production cost is reduced;
2. the cleanliness of the recycled cooling liquid is improved, and the phenomenon that metal impurities are sprayed to the milling turbine to influence the milling precision of the turbine is avoided.
Drawings
Fig. 1 is a schematic structural diagram of a reducer worm gear machining cooling device in an embodiment of the present application.
Fig. 2 is a cross-sectional view of a worm gear machining cooling device of a speed reducer according to an embodiment of the present application.
Fig. 3 is an enlarged view of a portion a in fig. 2 of the present application.
Description of reference numerals: 1. a support base; 2. a cooling device; 21. a flexible tube; 22. a coolant spray head; 3. a recovery device; 31. a first filter; 311. a magnet; 32. a second filter; 321. a fine filter screen; 33. a coolant recovery tank; 331. a support frame; 332. a coolant addition port; 333. an electromagnetic valve; 334. a liquid level sensor; 34. a delivery conduit; 35. a liquid pump; 36. a coolant storage tank; 4. a collecting baffle; 5. a collection chamber; 51. and a scrap filter screen.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses speed reducer worm gear processing cooling device.
Referring to fig. 1 and 2, a speed reducer worm gear machining cooling device comprises a supporting base 1 for supporting a machining part, a cooling device 2 for spraying cooling liquid to the cutting of a worm gear, and a recovery device 3 for recovering the cooling liquid, wherein the recovery device 3 comprises a first filter 31 for primarily filtering the cooling liquid and a second filter 32 for finely filtering the cooling liquid, the cooling liquid is filtered through a plurality of filters to remove impurities in the cooling liquid, and the cleaning degree of the cooling liquid is improved, so that the worm gear is prevented from being influenced by metal impurities in the milling process to achieve milling precision.
Referring to fig. 1 and 2, collecting baffle 4 is arranged along two sides of supporting base 1 in the length direction, collecting baffle 4 and supporting base 1, and collecting cavity 5 is formed between baffle 4 and supporting base 1, one end of first filter 31 is connected with the bottom of collecting cavity 5, one end of second filter 32 is connected with the other end, the other end of second filter 32 is connected with cooling liquid recovery tank 33, cooling liquid recovery tank 33 is connected with cooling device 2 through conveying pipeline 34, the recycling of cooling liquid is realized through cooling liquid recovery tank 33, the raw materials are saved, and the processing cost is reduced.
Referring to fig. 1, fig. 2, the removable sweeps filter screen 51 that is provided with in the collection chamber 5, sweeps filter screen 51 one end is connected with the top that supports base 1, the other end is connected on collecting baffle 4, the one end that sweeps filter screen 51 joint support base 1 is higher than the one end of connecting collection baffle 4, pass through sweeps filter screen 51 with the metal sweeps that the worm wheel milling in-process produced and filter, sweeps filter screen 51 sets up and is certain gradient, make metal sweeps can utilize self gravity to roll on the higher support base 1 and fall onto sweeps filter screen 51.
Referring to fig. 2, the magnet 311 for adsorbing iron filings is arranged in the first filter 31, and iron filings which cannot be filtered by the scrap filter net 51 are adsorbed on the magnet 311 by utilizing the attraction of the magnet 311 to the metal iron filings, so that the iron filings in the cooling liquid are filtered again, and the cleanliness of the cooling liquid is improved.
Referring to fig. 2, a fine filter screen 321 is disposed in the second filter 32, and the fine filter screen 321 may be activated carbon or adsorption sponge, so that impurities that cannot be filtered by the scrap filter screen 51 and the first filter 31 may be filtered by the fine filter screen 321, and the cleanliness of the cooling liquid is further increased.
Referring to fig. 1 and 2, the first filter 31 and the second filter 32 are disposed below the collection chamber 5, so that the cooling liquid naturally flows into the first filter 31 and the second filter 32 by using its own gravity, and impurities are filtered in the flowing process of the cooling liquid, thereby reducing the process of pumping the cooling liquid and saving energy.
Referring to fig. 1 and 2, no matter how the coolant is recovered, the coolant is inevitably lost in the use process, or new coolant needs to be filled into the coolant recovery tank 33 in time, a support frame 331 is provided near the support base 1, a coolant storage tank 36 is provided on the support frame 331, the coolant recovery tank 33 is provided on the support frame 331, the coolant is pumped by the liquid-pumping pump 35, and since the density of the coolant is less than that of the metal impurities, the metal impurities are again filtered in the process of pumping the coolant from bottom to top, so that the coolant entering the coolant recovery tank 33 is more purified.
Referring to fig. 2 and 3, a coolant adding port 332 is formed in the coolant recovery tank 33, the coolant adding port 332 is communicated with the coolant storage tank 36 through a connecting pipeline, so that the coolant can cool the milled part of the worm wheel all the time in the process of machining the worm wheel, the milling precision of the worm wheel is ensured, an electromagnetic valve 333 is arranged on the connecting pipeline, and a controller of the electromagnetic valve 333 controls the opening and closing of the electromagnetic valve 333.
Referring to fig. 1 and 2, the cooling device 2 includes a flexible pipe 21 and a coolant spray head 22, a liquid pump 35 is disposed on a delivery pipe 34, one end of the flexible pipe 21 is connected to the liquid pump 35, the other end is connected to the coolant spray head 22, and the coolant in the coolant recovery tank 33 is pumped by the liquid pump 35 and sprayed out by the coolant spray head 22 through the delivery pipe 34. The flexible pipe 21 can be adjusted according to the position of the processed worm gear, so that the cooling liquid injection head 22 can be aligned to the milling position of the worm gear to perform liquid injection cooling, and the processing precision of the worm gear is improved.
Referring to fig. 2 and 3, a liquid level sensor 334 is disposed in the cooling liquid recovery tank 33 and is used for obtaining the storage amount of the cooling liquid in the cooling liquid recovery tank 33, the liquid level sensor 334 is in communication connection with a controller of the electromagnetic valve 333, and when the cooling liquid in the cooling liquid recovery tank 33 reaches a certain low value, the controller of the electromagnetic valve 333 controls the electromagnetic valve 333 to open, so that the cooling liquid storage tank 36 supplies new cooling liquid to the cooling liquid recovery tank 33 in time.
The implementation principle of speed reducer worm gear processing cooling equipment of the embodiment of the application is: the coolant liquid spouts the department of milling to the speed reducer worm wheel through the coolant liquid shower nozzle, mill to the worm wheel and carry out the cooling treatment, the coolant liquid can drip on supporting base 1, thereby flow into collection chamber 5 through the mesh of sweeps filter screen 51, later the coolant liquid still can flow through first filter 31 and second filter 32 in proper order, the coolant liquid that the cleanliness factor obtained the improvement is again under the extraction of drawing liquid pump 35, save in coolant liquid recovery tank 33, the coolant liquid in coolant liquid recovery tank 33 can used repeatedly, the utilization ratio of coolant liquid has been improved, certain economic benefits has.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides a speed reducer worm gear processing cooling device, is including support base (1) that is used for supporting the processing part to and heat sink (2) to the cutting jet cooling liquid of worm wheel, its characterized in that: still including recovery unit (3) that is used for retrieving the coolant liquid, recovery unit (3) are including first filter (31) that is used for the primary filtration coolant liquid and second filter (32) that is used for the smart coolant liquid that filters, follow support base (1) length direction's both sides are provided with and collect baffle (4), collect baffle (4) with support and form between base (1) and collect chamber (5), the one end of first filter (31) with the bottom of collecting chamber (5) is connected, and the other end is connected the one end of second filter (32), the other end of second filter (32) is connected with coolant liquid recovery tank (33), coolant liquid recovery tank (33) through pipeline (34) with heat sink (2) are connected, be provided with drawing liquid pump (35) on pipeline (34).
2. The reducer worm-gear machining cooling device of claim 1, characterized in that: the cooling device (2) comprises flexible pipes (21) and cooling liquid injection heads (22), one ends of the flexible pipes (21) are connected to the liquid pump (35), and the other ends of the flexible pipes are connected to the cooling liquid injection heads (22).
3. The reducer worm-gear machining cooling device of claim 1, characterized in that: collect in chamber (5) removable sweeps filter screen (51) that is provided with, sweeps filter screen (51) one end with the top of supporting base (1) is connected, and the other end is connected collect on baffle (4), the one end of sweeps filter screen (51) joint support base (1) is higher than the one end of connecting and collecting baffle (4).
4. The reducer worm-gear machining cooling device of claim 1, characterized in that: and a magnet (311) for adsorbing iron scraps is arranged in the first filter (31).
5. The reducer worm-gear machining cooling device of claim 1, characterized in that: a fine filter screen (321) is arranged in the second filter (32).
6. The reducer worm-gear machining cooling device of claim 1, characterized in that: the first filter (31) and the second filter (32) are arranged below the collection cavity (5), and the cooling liquid recovery tank (33) is supported by a support frame (331).
7. The reducer worm-gear machining cooling device of claim 1, characterized in that: still include coolant liquid storage jar (36), coolant liquid has been seted up on coolant liquid recovery tank (33) and has been added mouth (332), coolant liquid add mouth (332) through connecting tube with coolant liquid storage jar (36) intercommunication be provided with solenoid valve (333) on the connecting tube.
8. The reducer worm-gear machining cooling device of claim 7, characterized in that: a liquid level sensor (334) is arranged in the cooling liquid recovery tank (33), and the liquid level sensor (334) is in communication connection with a controller of the electromagnetic valve (333).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023104956.6U CN213945031U (en) | 2020-12-21 | 2020-12-21 | Speed reducer worm wheel processing cooling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023104956.6U CN213945031U (en) | 2020-12-21 | 2020-12-21 | Speed reducer worm wheel processing cooling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213945031U true CN213945031U (en) | 2021-08-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023104956.6U Expired - Fee Related CN213945031U (en) | 2020-12-21 | 2020-12-21 | Speed reducer worm wheel processing cooling equipment |
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| Country | Link |
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| CN (1) | CN213945031U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114523139A (en) * | 2022-02-09 | 2022-05-24 | 王凡 | Production line is used in copper bar processing |
-
2020
- 2020-12-21 CN CN202023104956.6U patent/CN213945031U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114523139A (en) * | 2022-02-09 | 2022-05-24 | 王凡 | Production line is used in copper bar processing |
| CN114523139B (en) * | 2022-02-09 | 2024-06-07 | 鹤山市艺华铜业有限公司 | Production line for copper bar processing |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210813 |