CN213944214U

CN213944214U - Composite crawler pipeline robot device

Info

Publication number: CN213944214U
Application number: CN202022869620.2U
Authority: CN
Inventors: 訾青山
Original assignee: Anhui Hetong Environmental Technology Co ltd
Current assignee: Anhui Hetong Environmental Technology Co ltd
Priority date: 2020-12-03
Filing date: 2020-12-03
Publication date: 2021-08-13
Anticipated expiration: 2030-12-03

Abstract

The utility model discloses a composite crawler pipeline robot device, which comprises a main body, wherein the main body consists of a crawler wheel, a main body, a support frame, a rotating roller, a control mechanism, a rotating shaft, a movable mechanism, a friction wheel, a dust collector, a suction inlet and a contact ring, the crawler wheel is connected with the lower end of the main body through the support frame, the control mechanism is arranged on the main body and comprises a first motor, a first gear, an upper rack, a lower rack, a second motor, a movable plate and a connecting block, the movable mechanism comprises a third motor, a second gear, a blocking block, a rocker, a movable block, a push rod, a chute and a screw rod, the dust collector and the suction inlet are connected with the outer side of the friction wheel, the block-shaped substances attached to the inner wall of a pipeline can be effectively treated through the control mechanism to make the block-shaped substances fall off, the front end suction inlet can be effectively swung and sucked through the movable mechanism, the dust collection efficiency of the main body is improved, the dust is prevented from being cleaned up, and the dust collection device is very convenient to use.

Description

Composite crawler pipeline robot device

Technical Field

The utility model relates to a pipeline robot technical field specifically is a compound track pipeline robot device.

Background

The pipeline robot is a mechanical, electrical and instrument integrated system which can automatically walk along the inside or outside of a tiny pipeline, carry one or more sensors and an operating machine and carry out a series of pipeline operations under the remote control operation of a worker or the automatic control of a computer, and the research of the pipeline robot is stimulated in the 70 s by the development of petroleum, chemical industry, natural gas and nuclear industries and the requirement of pipeline maintenance;

however, present most of pipeline robots can only play simple exploration detection effect, can't directly maintain the processing to pipeline inside, a small number can clear up the robot of pipeline, all clear up pipeline inside through rotatory brush, the treatment effect is not good, the pipeline is used for a long time and is leaded to the inner wall to have cubic dust material, will influence its normal use, therefore we need upgrade and reform transform on present pipeline robot's basis, with overcoming current problem and not enough.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a compound track pipeline robot device to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a compound track pipeline robot device, includes the main part, the main part comprises athey wheel, main automobile body, support frame, live roller, control mechanism, axis of rotation, moving mechanism, friction pulley, suction cleaner, sunction inlet and contact circle, the athey wheel passes through the support frame and connects at main automobile body lower extreme, control mechanism sets up on main automobile body, and it includes first motor, first gear, goes up rack, lower rack, second motor, fly leaf and connecting block, first motor passes through front end axis of rotation and first gear connection, both ends meshing respectively has last rack and lower rack about the first gear, it all is connected with the fly leaf with lower rack both ends to go up the rack, the second motor is located the fly leaf, and its front end is connected with the live roller, be provided with the contact circle on the live roller, moving mechanism includes third motor, second gear, hides dog, The front end of the third motor is connected with a second gear, one side of the second gear is meshed with the screw, the screw is movably arranged in the shielding block, the upper end of the screw penetrates through the shielding block and is fixedly connected with the rocker, the other end of the rocker is connected with a moving block, the push rod is located on one side of the shielding block, the sliding groove is formed in the push rod, the moving block is movably arranged in the sliding groove, the cambered surface at the upper end of the push rod is in contact with the friction wheel, and the outer side of the friction wheel is connected with a dust collector and a suction inlet.

Preferably, a motor frame is arranged on the second motor.

Preferably, two sides of the moving block are provided with limiting blocks.

Preferably, a connecting block is arranged at the front end of the second motor.

Preferably, the front end of the suction inlet is provided with a T-shaped structure.

Preferably, a fixing frame is arranged at the front end of the first motor.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a be provided with control mechanism in the main part, when needing to clear up pipeline inner wall caking material, control first motor work, it drives first gear rotation, the rack moves to both sides thereupon about the first gear drive, both sides live-rollers move to the pipeline inner wall and contact with it at this moment, control second motor work, it drives the live-rollers rotation, the contact ring that the live-rollers outer lane set up constantly collides the pipeline inner wall and produces high frequency vibrations to it, can effectively handle the cubic material that pipeline inner wall adheres to, make it drop, the clearance of being convenient for, the utility model discloses simple structure, it is very convenient to use;

2. the utility model discloses a be provided with the moving mechanism in the main part, when needing to clear up the dust under the clearance in the pipeline, control third motor work, it drives the second gear and rotates, the second gear drives the screw rod and rotates, the screw rod drives the rocker and rotates thereupon, the rocker promotes the movable block motion, it removes the in-process and drives the catch bar and moves, upper end and friction pulley friction when the catch bar wobbling, reciprocating rotation about the friction pulley can effectively swing the dust absorption to the front end sunction inlet, has increased main part dust absorption efficiency, avoids the dust can't be cleared up totally, the utility model discloses simple structure, it is very convenient to use.

Drawings

Fig. 1 is a top view of the overall structure of a composite track pipeline robot device of the present invention;

FIG. 2 is a front view of the overall structure of the composite track pipeline robot device of the present invention;

FIG. 3 is an enlarged view of the structure of the composite track pipeline robot device of the present invention at the A position;

fig. 4 is a side view of a partial structure of a composite crawler pipeline robot device of the present invention;

figure 5 is the utility model relates to a composite track pipeline robot device local structure side view.

In the figure: 1. a main body; 2. a crawler wheel; 3. a main body; 4. a support frame; 5. a rotating roller; 6. a control mechanism; 61. a first motor; 62. a first gear; 63. a fixed mount; 64. an upper rack; 65. a lower rack; 66. a second motor; 67. a movable plate; 68. connecting blocks; 7. a rotating shaft; 8. a motor frame; 9. a movable mechanism; 91. a third motor; 92. a second gear; 93. a stop block is shielded; 94. a rocker; 95. a moving block; 96. a push rod; 97. a chute; 98. a screw; 99. a limiting block; 10. a friction wheel; 11. a dust collector; 12. a suction inlet; 13. a contact ring.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides a compound track pipeline robot device, includes main part 1, main part 1 comprises athey wheel 2, main automobile body 3, support frame 4, live-rollers 5, control mechanism 6, axis of rotation 7, moving mechanism 9, friction pulley 10, dust catcher 11, sunction inlet 12 and contact circle 13, athey wheel 2 passes through support frame 4 and connects at main automobile body 3 lower extreme, control mechanism 6 sets up on main automobile body 3, and it includes first motor 61, first gear 62, goes up rack 64, lower rack 65, second motor 66, fly leaf 67 and connecting block 68, first motor 61 is connected with first gear 62 through front end axis of rotation 7, both ends meshing respectively have last rack 64 and lower rack 65 about first gear 62, it all is connected with fly leaf 67 with lower rack 65 both ends to go up rack 64, second motor 66 is located fly leaf 67, and its front end is connected with and rolls 5, the rotating roller 5 is provided with a contact ring 13, the moving mechanism 9 comprises a third motor 91, a second gear 92, a shielding block 93, a rocker 94, a moving block 95, a push rod 96, a sliding groove 97 and a screw rod 98, the front end of the third motor 91 is connected with the second gear 92, one side of the second gear 92 is meshed with the screw rod 98, the screw rod 98 is movably arranged in the shielding block 93, the upper end of the screw rod 98 penetrates through the shielding block 93 and is fixedly connected with the rocker 94, the other end of the rocker 94 is connected with the moving block 95, the push rod 96 is positioned on one side of the shielding block 93, the sliding groove 97 is arranged on the push rod 96, the moving block 95 is movably arranged in the sliding groove 97, the upper end cambered surface of the push rod 96 is in contact with a friction wheel 10, and the outer side of the friction wheel 10 is connected with a dust collector 11 and a suction inlet 12.

And a motor frame 8 is arranged on the second motor 66, so that the placing stability of the motor frame is improved.

The two sides of the moving block 95 are provided with limiting blocks 99 to prevent the moving block 95 from separating.

The front end of the second motor 66 is provided with a connecting block 68 to increase the stability of the rotating roller 5.

The front end of the suction inlet 12 is arranged to be a T-shaped structure, so that the working efficiency of the suction inlet 12 is improved.

The front end of the first motor 61 is provided with a fixing frame 63, so that the stability of the first gear 62 is improved.

The working principle is as follows: when the utility model is used, the main body 1 is fixed at a designated position, when the lumpy materials on the inner wall of the pipeline need to be cleaned, the first motor 61 is controlled to work, the first gear 62 is driven to rotate by the front end rotating shaft 7, the first gear 62 drives the upper rack 64 meshed with the first gear and the lower rack 65 meshed with the first gear to move towards two sides, the two side rotating rollers 5 move towards the inner wall of the pipeline and contact with the inner wall of the pipeline at the moment, the second motor 66 is controlled to work, the rotating rollers 5 are driven to rotate, the contact ring 13 arranged on the outer ring of the rotating rollers 5 continuously collides with the inner wall of the pipeline to generate high-frequency vibration, the lumpy materials attached to the inner wall of the pipeline can be effectively treated to fall off, the cleaning is convenient, when the dust cleaned in the pipeline needs to be cleaned, the third motor 91 is controlled to work, the second gear 92 is driven to rotate, the second gear 92 drives the screw rod 98 meshed with the second gear 92 to rotate, screw rod 98 drives upper end rocker 94 and rotates thereupon, and rocker 94 promotes movable block 95 and moves in spout 97, and it removes the in-process and drives catch bar 96 and move, and catch bar 96 is around its bottom fixed point swing, and upper end and friction pulley 10 produce the friction simultaneously, drive reciprocal rotation about friction pulley 10, can effectively swing the dust absorption to front end sunction inlet 12, have effectively increased main part 1 dust absorption efficiency, avoid the dust can't be by the clean up, the utility model discloses simple structure, it is very convenient to use.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A composite crawler pipeline robot device, comprising a main body (1), characterized in that: the main body (1) consists of a crawler wheel (2), a main body (3), a support frame (4), a rotating roller (5), a control mechanism (6), a rotating shaft (7), a movable mechanism (9), a friction wheel (10), a dust collector (11), a suction inlet (12) and a contact ring (13), the crawler wheel (2) is connected to the lower end of the main body (3) through the support frame (4), the control mechanism (6) is arranged on the main body (3) and comprises a first motor (61), a first gear (62), an upper rack (64), a lower rack (65), a second motor (66), a movable plate (67) and a connecting block (68), the first motor (61) is connected with the first gear (62) through the rotating shaft (7) at the front end, the upper end and the lower end of the first gear (62) are respectively meshed with an upper rack (64) and a lower rack (65), and the movable plates (67) are connected to the two ends of the upper rack (64) and the lower rack (65), the second motor (66) is positioned on the movable plate (67), the front end of the second motor is connected with a rotating roller (5), a contact ring (13) is arranged on the rotating roller (5), the moving mechanism (9) comprises a third motor (91), a second gear (92), a shielding block (93), a rocker (94), a moving block (95), a push rod (96), a sliding groove (97) and a screw rod (98), the front end of the third motor (91) is connected with the second gear (92), one side of the second gear (92) is meshed with the screw rod (98), the screw rod (98) is movably arranged in the shielding block (93), the upper end of the screw rod penetrates through the shielding block (93) and is fixedly connected with the rocker (94), the other end of the rocker (94) is connected with the moving block (95), the push rod (96) is positioned on one side of the shielding block (93), a sliding groove (97) is arranged on the push rod (96), and the moving block (95), the cambered surface of the upper end of the push rod (96) is in contact with the friction wheel (10), and the outer side of the friction wheel (10) is connected with a dust collector (11) and a suction inlet (12).

2. The composite tracked robotic pipe device of claim 1, wherein: and a motor frame (8) is arranged on the second motor (66).

3. The composite tracked robotic pipe device of claim 1, wherein: and two sides of the moving block (95) are provided with limiting blocks (99).

4. The composite tracked robotic pipe device of claim 1, wherein: the front end of the second motor (66) is provided with a connecting block (68).

5. The composite tracked robotic pipe device of claim 1, wherein: the front end of the suction inlet (12) is of a T-shaped structure.

6. The composite tracked robotic pipe device of claim 1, wherein: the front end of the first motor (61) is provided with a fixing frame (63).