CN213943722U - Resin lens dyeing equipment - Google Patents
Resin lens dyeing equipment Download PDFInfo
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- CN213943722U CN213943722U CN202022492841.2U CN202022492841U CN213943722U CN 213943722 U CN213943722 U CN 213943722U CN 202022492841 U CN202022492841 U CN 202022492841U CN 213943722 U CN213943722 U CN 213943722U
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- dyeing
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- tank
- shaped tray
- cam
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- 238000004043 dyeing Methods 0.000 title claims abstract description 62
- 239000011347 resin Substances 0.000 title claims abstract description 21
- 229920005989 resin Polymers 0.000 title claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 abstract description 10
- 239000000975 dye Substances 0.000 abstract description 5
- 241000219739 Lens Species 0.000 description 29
- 238000000034 method Methods 0.000 description 5
- 208000034699 Vitreous floaters Diseases 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 206010010904 Convulsion Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000036461 convulsion Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- Eyeglasses (AREA)
- Coloring (AREA)
Abstract
The utility model discloses a resin lens dyeing device, which comprises a main frame, wherein a dyeing tank is arranged on the main frame and is used for containing dyeing liquid, the dyeing liquid is separated into a main tank and an overflow tank through an overflow baffle, the main tank and the overflow tank are communicated through a circulating pump and a circulating pipeline, a heating pipe is arranged at the bottom of the main tank, and a motor and a cam are arranged at the top of a rear wall; the L-shaped tray vertically corresponds to the main groove and is driven to lift by a pneumatic lifting mechanism arranged on the main frame, the bottom of the L-shaped tray is of a net structure, a driven round wheel matched with the cam is arranged at the top of the L-shaped tray and corresponds to the rear wall of the main groove, and the round wheel rotates by the cam to drive the L-shaped tray to swing up and down when contacting with the cam; when the L-shaped tray descends to the lowest point, the round wheel is contacted with the cam, and the bottom of the tray is submerged into the main groove. Dirty problem of dyestuff can be solved to equipment, and output dyeing piece quality is high, and the dyeing uniformity is high, is showing and improves dyeing efficiency, is applicable to different order demands.
Description
Technical Field
The utility model belongs to the resin lens field, more specifically relates to a resin lens dyeing equipment.
Background
Various dyeing processing tanks in the current market are related to the design and use conditions of own companies, various dyeing problems can occur at times during batch production, such as the problem of color consistency on lenses, the problem of lens flower, the problem of dirt caused by dye floating, the problem of non-uniform circulation, the problem of non-uniform temperature, the automation condition and the like can have great influence on the grades of the lenses produced in batches, and the quality requirement is continuously improved due to the market demand, and the standard required by customers is also continuously improved.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming above not enough, providing a resin lens dyeing equipment, it is dirty to solve the dyestuff to and lens flower, the inconsistent problem of dyeing, output dyeing piece quality is high, and the dyeing uniformity is high, is showing improvement dyeing efficiency.
In order to achieve the above object, the utility model provides a resin lens dyeing equipment, which comprises a main frame, be equipped with on the main frame and be equipped with
The dyeing tank is used for containing dyeing liquid and is divided into a main tank and an overflow tank by an overflow baffle, the main tank and the overflow tank are communicated with a circulating pipeline by a circulating pump, a heating pipe is arranged at the bottom of the main tank, and a motor and a cam are arranged at the top of the rear wall;
the L-shaped tray vertically corresponds to the main groove and is driven to lift by a pneumatic lifting mechanism arranged on the main frame, the bottom of the L-shaped tray is of a net structure, a driven round wheel matched with the cam is arranged at the top of the L-shaped tray and corresponds to the rear wall of the main groove, and the round wheel rotates by the cam to drive the L-shaped tray to swing up and down when contacting with the cam; when the L-shaped tray descends to the lowest point, the round wheel is contacted with the cam, and the bottom of the tray is submerged into the main groove.
Pneumatic elevating system can include supporting guide and pneumatic lifter, on the main frame at main tank rear was fixed in to the supporting guide, with L shape tray sliding connection, pneumatic lifter bottom is controlled by the cylinder of installing on the main frame, and the top rises and can withhold L shape tray, and L shape tray descends along with pneumatic lifter owing to gravity when descending. The pneumatic lifting mechanism can control the electromagnetic valve thereof by a time relay, set the processing time and the ascending and descending speed. And after the set time is over, automatically lifting, and finishing dip dyeing. The ascending and descending can be adjusted manually and the ascending and descending speed can be adjusted.
L type tray includes vertical bracket and horizontal layer board, vertical bracket includes the vertical arm of being connected with horizontal layer board rear end both sides, vertical arm top is by crossbeam fixed connection, horizontal layer board is for dismantling network structure, guarantees the lens and contacts dyeing liquid comprehensively, can easily get when out of work, conveniently washs operations such as dye bath, change heating pipe. Preferably, the round wheel is arranged in the middle of the cross beam, and the corresponding cam is arranged in the middle of the rear wall of the main groove, so that the stability of the L-shaped tray when the cam rotates is ensured.
The overflow baffle is provided with two, separates into two main tanks and a middle overflow launder with the dyeing tank, and the structural configuration of two main tanks is the same, each corresponds an L type tray. Temperature control probes can be arranged in the two main grooves, and the temperature control probes and the heating pipe can be controlled independently. The height of the baffle is at least 3/4 of the height of the dyeing tank, so that the depth of the hot color liquid in the main tank can be ensured to immerse the lens frame and simultaneously enable the floating materials to flow to the overflow tank. And the bottoms of the main tank and the overflow tank are provided with discharge ports.
The two main grooves can have multiple operation modes according to order requirements:
(1) making the same color, starting the circulating pumps of the left tank and the right tank at the same time, and using the circulating pumps to make a large number of batch orders;
(2) making medium-quantity batch orders, only using the main tank on one side, namely closing the heating pipe and the circulating pump on the other side, and closing the circulating pipeline switch below, so that the dyeing material can be saved by the method;
(3) when orders are many and complicated, the dyeing tank can be divided into two dyeing tanks under the condition of insufficient dyeing tank. The main groove on one side is communicated with the overflow groove, the main groove on the other side is closed to the circulating pump and the circulating pipeline switch, and the coloring uniformity of the lens can be ensured by only using the up-and-down shaking driven by the cam to process. And one groove is divided into two grooves, so that the utilization rate is improved.
Opening of each part is closed and is adjusted and can manual control, also can set up the switch board at main frame top, connects the motor of heating pipe, circulating pump, pneumatic elevating system and control cam respectively, controls opening and operation regulation of each part. Can also increase illumination and convulsions module according to the demand, all can be controlled by the switch board.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the problem of dye dirtiness is solved: under the action of the circulating pump, the dyeing liquid in the main tank overflows into the overflow tank, floaters of the dyeing liquid are brought into the overflow tank, the floaters in the main tank are greatly reduced, after the processing is finished, the lens can not be stuck with the floaters when lifted, and the surface cleanliness of the lens is greatly improved.
(2) The produced dyeing piece has high quality: when the dyeing machine works, the circulating pump is always started, after the lenses are completely immersed in the dyeing solution, the lenses are driven by the cam to vertically shake, so that the dyeing solution can be fully and uniformly dissolved, the temperature is set according to different types of lenses, generally between 85 ℃ and 95 ℃, the finished products are not colored and are uniformly colored, and the dyeing grade is +/-1.5%.
(3) The dyeing consistency is higher: the method is suitable for processing lens production with higher requirements on resin density and resin flat light and larger batch dyeing quality. The equipment can be used for processing dyed lenses with the quality requirement of 1.5 percent, which is different from the requirement of 5 percent on the market.
(4) The efficiency is obviously improved: the processing time is set, and the operator can perform color complementing operation or other work during the processing time, so that the efficiency is improved, and the manpower is liberated. Before the equipment is replaced, the resin has a density of 150 pairs/day per person and 300 pairs/day per person after the resin is used, so that the dyeing efficiency is greatly improved.
(5) The multifunctionality is good: the arrangement of two main tanks and one overflow tank increases the diversity of operation modes and is suitable for different order requirements.
Drawings
Fig. 1 is a schematic structural view of a resin lens dyeing apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic side view of an embodiment of the resin lens dyeing apparatus of the present invention.
In the figure: the device comprises a main frame 1, a main groove 2, an overflow groove 3, a baffle 4, a circulating pump 5, a circulating pipeline 6, a heating pipe 7, a motor 8, a cam 9, a L-shaped tray 10, a vertical bracket 101, a vertical arm 1011, a cross beam 1012, a horizontal supporting plate 102, a round wheel 11, a supporting guide rail 12, a pneumatic lifting rod 13, an air cylinder 14, a discharge hole 15 and a control cabinet 16.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings and specific examples.
In the description of the present invention, it is to be understood that the terms "middle", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
Example 1
The resin lens dyeing equipment shown in fig. 1 and 2 comprises a main frame 1, wherein a dyeing tank for containing dyeing liquid is arranged on the main frame 1, the dyeing tank is divided into two main tanks 2 and an overflow tank 3 by two overflow baffles 4, the height of each overflow baffle 4 is 3/4, the main tanks 2 and the overflow tank 3 are communicated with each other through a circulating pump 5 and a circulating pipeline 6, the circulating pump 5 is a high-temperature-resistant and acid-alkali-resistant circulating pump, the water inlets and the water outlets of the main tanks 2 and the overflow tank 3 are controlled by switches, temperature control probes are arranged in the two main tanks 2, two heating pipes 7 of 8kw are respectively arranged at the bottoms of the main tanks 2 and the overflow tank 3, discharge ports 15 are respectively arranged at the bottoms of the main tanks 2 and the overflow tank 3, and a motor 8 and a cam 9 are arranged in the middle of the top of a rear wall; every 2 vertical directions in main groove correspond an L type tray 10, drive its lift by installing the pneumatic elevating system on main frame 1, the tray bottom is network structure, correspond in the middle of L type tray 10 top and in the middle of the 2 back walls in main groove and set up the driven round wheel 11 that matches with cam 9, round wheel 11 contacts with cam 12 when L type tray 10 descends to the minimum, and during the main groove 2 was submerged in to the tray bottom, rocked about by cam 9 rotation drive L type tray 10 when round wheel 11 contacted with cam 9.
The pneumatic lifting mechanism comprises a supporting guide rail 12 and a pneumatic lifting rod 13, the supporting guide rail 12 is fixed on the main frame 1 behind the main groove 2 and is in sliding connection with the L-shaped tray 10, the bottom of the pneumatic lifting rod 13 is controlled by a cylinder 14 of 0.5Kpa installed on the main frame 1, the top of the pneumatic lifting rod rises to be capable of supporting the L-shaped tray 10, and the L-shaped tray 10 descends along with the pneumatic lifting rod 13 when descending.
This embodiment L type tray 10 includes vertical bracket 101 and horizontal supporting plate 102, vertical bracket 101 includes the vertical arm 1011 of being connected with horizontal supporting plate 102 rear end both sides, vertical arm 1011 top is by crossbeam 1012 fixed connection, horizontal supporting plate 102 is for dismantling network structure, guarantees the comprehensive contact dyeing liquid of lens, can easily get when out of work, conveniently washs operations such as staining trough, change heating pipe. The L-shaped tray 10 described in this embodiment is designed from super-thick stainless steel, the load-bearing design can reach more than 60KG, and the actual 6 lenses have only 30KG at most, and can process 12 lenses at the same time.
In this embodiment, the top of the main frame 1 is further provided with a control cabinet 16, which is respectively connected with the heating pipe 7, the circulating pump 5, the pneumatic lifting mechanism and the motor 8 of the control cam 9, and controls the opening and operation adjustment of each component.
The method of operation of the apparatus described in this example for dyeing was as follows:
and (3) turning on a power supply of the control cabinet 16, sequentially turning on a switch of the heating pipe 7, a switch of the circulating pump 5 and a switch of the motor 8 of the cam 9, and setting the required temperature. After the dyeing liquid is blended to a required color, the cleaned lens to be dyed is placed on an L-shaped tray 10, the dyeing time is set, a pneumatic lifting mechanism is started, the pneumatic lifting mechanism drives the L-shaped tray 10 to move downwards, and after a round wheel 11 of the L-shaped tray 10 is contacted with a cam 9 below the round wheel, a pneumatic lifting rod 13 leaves an upper cross beam 1 of the L-shaped tray 10. At this time, the pneumatic lifting mechanism stops working, the motor 8 drives the cam 9 to rotate, the lens is shaken up and down on the L-shaped tray 10 by utilizing the rotation characteristic of the cam 9, and the rotating speed is adjustable. At the same time, the circulation pump 5 is also in operation. And when the set time is reached, the pneumatic lifting mechanism starts to work to jack up the L-shaped tray 10, after the round wheel 11 of the beam 1012 above the L-shaped tray 10 is separated from the cam 9, the tray vertically shakes and stops, and after the pneumatic lifting mechanism jacks up to the highest point, all the lenses leave the dyeing solution to finish the dip dyeing operation. The operation can be repeated according to the characteristics of the lens.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be considered as the protection scope of the present invention.
Claims (8)
1. The resin lens dyeing equipment comprises a main frame (1), and is characterized in that the main frame (1) is provided with a dyeing device
The dyeing tank is divided into a main tank (2) and an overflow tank (3) by an overflow baffle (4), the main tank (2) and the overflow tank (3) are communicated with a circulating pipeline (6) by a circulating pump (5), a heating pipe (7) is arranged at the bottom of the main tank (2), and a motor (8) and a cam (9) are arranged at the top of the rear wall;
the L-shaped tray (10) vertically corresponds to the main groove (2) and is driven to lift by a pneumatic lifting mechanism arranged on the main frame (1), the bottom of the L-shaped tray (10) is of a net structure, and the top of the L-shaped tray corresponds to the rear wall of the main groove (2) and is provided with a driven round wheel (11) matched with the cam (9); when the L-shaped tray (10) descends to the lowest point, the round wheel (11) is in contact with the cam (9), and the bottom of the L-shaped tray (10) is immersed into the main groove (2).
2. The resin lens dyeing equipment according to claim 1, characterized in that the pneumatic lifting mechanism comprises a support guide rail (12) and a pneumatic lifting rod (13), the support guide rail (12) is fixed on the main frame (1) behind the main groove (2) and is connected with the L-shaped tray (10) in a sliding way, the bottom of the pneumatic lifting rod (13) is controlled by a cylinder (14) arranged on the main frame (1), and the top of the pneumatic lifting rod can be lifted to be against the L-shaped tray (10).
3. The resin lens dyeing equipment according to claim 1, characterized in that the L-shaped tray (10) comprises a vertical bracket (101) and a horizontal supporting plate (102), the vertical bracket (101) comprises vertical arms (1011) connected with two sides of the rear end of the horizontal supporting plate (102), the tops of the vertical arms (1011) are fixedly connected by a cross beam (1012), and the horizontal supporting plate (102) is a detachable net structure.
4. The resin lens dyeing apparatus according to claim 3, characterized in that said circular wheel (11) is mounted in the middle of the cross beam (1012) and the corresponding cam (9) is mounted in the middle of the rear wall of the main tank (2).
5. The apparatus for dyeing resinous lenses according to claim 1, characterized in that said overflow baffle (4) is provided in two pieces, dividing the dyeing tank into two main tanks (2) and one overflow tank (3), the two main tanks (2) being structurally identical, each corresponding to one L-shaped tray (10).
6. The resin lens dyeing apparatus according to claim 5, characterized in that the height of the overflow baffle (4) is at least 3/4 of the dyeing bath height.
7. Resin lens dyeing equipment according to claim 1 characterized by that the main tank (2) and overflow tank (3) are provided with a discharge opening (15) at the bottom.
8. The resin lens dyeing equipment according to claim 1, characterized in that a control cabinet (16) is further arranged on the top of the main frame (1) and is respectively connected with a heating pipe (7), a circulating pump (5), a pneumatic lifting mechanism and a motor (8) for controlling a cam (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022492841.2U CN213943722U (en) | 2020-11-02 | 2020-11-02 | Resin lens dyeing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022492841.2U CN213943722U (en) | 2020-11-02 | 2020-11-02 | Resin lens dyeing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213943722U true CN213943722U (en) | 2021-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022492841.2U Active CN213943722U (en) | 2020-11-02 | 2020-11-02 | Resin lens dyeing equipment |
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| Country | Link |
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| CN (1) | CN213943722U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023125191A1 (en) * | 2021-12-28 | 2023-07-06 | 青岛海尔创新科技有限公司 | Uv dip dyeing apparatus |
-
2020
- 2020-11-02 CN CN202022492841.2U patent/CN213943722U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023125191A1 (en) * | 2021-12-28 | 2023-07-06 | 青岛海尔创新科技有限公司 | Uv dip dyeing apparatus |
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