CN213923807U - Control system suitable for gantry crane - Google Patents
Control system suitable for gantry crane Download PDFInfo
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- CN213923807U CN213923807U CN202022908222.7U CN202022908222U CN213923807U CN 213923807 U CN213923807 U CN 213923807U CN 202022908222 U CN202022908222 U CN 202022908222U CN 213923807 U CN213923807 U CN 213923807U
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Abstract
A control system suitable for a gantry crane is characterized in that: the device comprises a central processing unit, a detection unit, a data transmission unit, a data receiving unit, a first display unit, a second display unit and a remote monitoring device; the output end of the central processing unit is respectively connected with the first display unit and the data transmission unit, the central processing unit is connected with the detection unit through the wireless communication module, the data transmission unit is connected with the data receiving unit, and the output end of the data receiving unit is respectively connected with the data storage unit and the second display unit; the detection unit comprises a lifting load detection module, an amplitude detection module, a height detection module and a wind speed detection module, wherein each detection module adopts a sensor for detection, and each sensor uninterruptedly acquires data information of the gantry crane; the central processing unit performs data interaction with the remote monitoring device through the wireless communication module, and the remote monitoring device can acquire and display working parameters, state information and position information; the central processing unit, the detection unit, the first display unit and the second display unit are all connected with the power supply module.
Description
Technical Field
The utility model relates to a safety control technical field of hoist, in particular to control system suitable for gantry crane.
Background
With the rapid development of economy, various hoisting equipment is put into use in construction sites as material transportation machinery, and the development is continuously towards intellectualization and large-scale, so that the safe operation of the hoisting equipment becomes an important research topic.
According to the national standard requirements, the crane needs to monitor a plurality of parameters such as lifting capacity, lifting height, running stroke, amplitude and wind speed and a plurality of switching values such as lifting brake, lifting limit, over-looseness, over-tightness, stroke limit, running interlock, door limit and anti-collision, and the parameters and the switching values can reflect the running state of the crane and the operation condition of a driver, thereby playing a vital role in the management of the crane.
At present, a crane monitoring and management system is generally installed in a cab, and a driver can acquire parameter information at any time when driving a crane. This approach has several problems: firstly, a manager can acquire various historical parameters only by entering a cab to download data, and the use condition of the crane cannot be mastered in real time; secondly, the system memory is limited, only parameters of a period of time can be stored, previous data can be covered, and a complete file cannot be built for the crane.
Nowadays, more and more hoist users have proposed the demand of monitoring the hoist at long-range backstage, and when the host computer shows each item parameter in the driver's cabin, the administrator can log in the backstage at any time and anytime and anywhere and look over the information of hoist, can not only strengthen the real-time, can also manage many hoist equipment simultaneously, improves work efficiency, and long-range backstage can be saved all historical parameters of hoist moreover, conveniently builds the file management to the hoist.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a control system suitable for gantry crane to reach the purpose that carries out real time monitoring at long-range backstage to the hoist.
In order to achieve the purpose, the design scheme of the utility model is that:
a control system suitable for a gantry crane is characterized in that: the device comprises a central processing unit, a detection unit, a data transmission unit, a data receiving unit, a first display unit, a second display unit and a remote monitoring device;
the output end of the central processing unit is respectively connected with the first display unit and the data transmission unit, the central processing unit is connected with the detection unit through the wireless communication module, the data transmission unit is connected with the data receiving unit, and the output end of the data receiving unit is respectively connected with the data storage unit and the second display unit;
the detection unit comprises a lifting load detection module, an amplitude detection module, a height detection module and a wind speed detection module, wherein each detection module adopts a sensor for detection, and each sensor uninterruptedly acquires data information of the gantry crane;
the central processing unit performs data interaction with the remote monitoring device through the wireless communication module, and the remote monitoring device can acquire and display working parameters, state information and position information;
the central processing unit, the detection unit, the first display unit and the second display unit are all connected with the power module.
The utility model discloses a central processing unit handles the signal that records, reachs gantry crane's parameter and running state and shows through first display element, supplies the driver to look over in real time, and simultaneously, the data transmission after central processing unit will handle gives the data transmission unit.
The utility model discloses a data storage unit stores the data that data receiving element transmitted, and data receiving element's output links to each other with the second display element input, and the second display element shows the data that data receiving element transmitted for show current hoist parameter and running state at long-range backstage, supply the administrator to look over in real time.
The utility model discloses a central processing unit is digital signal processor DSP formula microcontroller.
The utility model discloses a wireless communication module is GPRS communication module.
The utility model discloses a central processing unit's output links to each other with first display element's input for show current hoist parameter and running state, supply the driver to refer to the use.
The utility model discloses a data receiving element's output links to each other with second display element input for show current hoist parameter and running state at long-range backstage, supply the administrator to look over in real time.
According to the technical scheme, the system platform is based on the integration of a sensor technology, a data acquisition technology, a data processing technology, a wireless sensor network and a remote communication technology, the front-end monitoring device and the processing host are seamlessly integrated through the wireless communication module, and open real-time operation monitoring is realized; the crane monitoring system has an open framework, large-scale hoisting equipment with more parameters needing to be collected can be flexibly expanded according to requirements, and comprehensive monitoring of the crane is achieved.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 is a block diagram of the present invention.
Detailed Description
As shown in fig. 1, a control system suitable for a gantry crane is characterized in that: the device comprises a central processing unit 1, a detection unit 2, a data transmission unit 3, a data receiving unit 4, a first display unit 6 and a second display unit 7;
the output end of the central processing unit 1 is respectively connected with the first display unit 6 and the data transmission unit 3, the central processing unit 1 is connected with the detection unit 2 through a wireless communication module, the data transmission unit 3 is connected with the data receiving unit 4, and the output end of the data receiving unit 4 is respectively connected with the data storage unit 5 and the second display unit 7;
the detection unit 2 comprises a lifting load detection module, an amplitude detection module, a height detection module and a wind speed detection module, wherein each detection module adopts a sensor for detection, and each sensor uninterruptedly acquires data information of the gantry crane;
the central processing unit 1 performs data interaction with the remote monitoring device 8 through the wireless communication module, and the remote monitoring device 8 can acquire and display working parameters, state information and position information; the database of the remote monitoring machine 8 completely stores all historical data of the machine operation safety, various comprehensive queries can be carried out according to needs, when any possible dangerous condition occurs, the remote monitoring machine 8 can record and prompt the data to a regional manager, communication barriers between a site and a management department are eliminated, and the remote monitoring of the crane is realized.
The central processing unit 1, the detection unit 2, the first display unit 6 and the second display unit 7 are all connected with the power supply module.
The central processing unit 1 processes the measured signals to obtain the parameters and the running state of the gantry crane, displays the parameters and the running state through the first display unit 6 for a driver to check in real time, and simultaneously transmits the processed data to the data transmission unit 3 by the central processing unit 1.
The data storage unit 5 stores the data transmitted by the data receiving unit 4, the output end of the data receiving unit 4 is connected with the input end of the second display unit 7, and the second display unit 7 displays the data transmitted by the data receiving unit 4 and is used for displaying current crane parameters and running states at a remote background for a manager to check in real time.
The central processing unit 1 is a digital signal processor DSP type micro-controller.
The wireless communication module is a GPRS communication module.
The output end of the central processing unit 1 is connected with the input end of the first display unit 6, and is used for displaying the current crane parameters and the running state for the reference of a driver.
The output end of the data receiving unit 4 is connected with the input end of the second display unit 7 and used for displaying current crane parameters and running states at a remote background for a manager to check in real time.
Claims (7)
1. A control system suitable for a gantry crane is characterized in that: the device comprises a central processing unit, a detection unit, a data transmission unit, a data receiving unit, a first display unit, a second display unit and a remote monitoring device;
the output end of the central processing unit is respectively connected with the first display unit and the data transmission unit, the central processing unit is connected with the detection unit through the wireless communication module, the data transmission unit is connected with the data receiving unit, and the output end of the data receiving unit is respectively connected with the data storage unit and the second display unit;
the detection unit comprises a lifting load detection module, an amplitude detection module, a height detection module and a wind speed detection module, wherein each detection module adopts a sensor for detection, and each sensor uninterruptedly acquires data information of the gantry crane;
the central processing unit performs data interaction with the remote monitoring device through the wireless communication module, and the remote monitoring device can acquire and display working parameters, state information and position information;
the central processing unit, the detection unit, the first display unit and the second display unit are all connected with the power module.
2. The control system for the gantry crane according to claim 1, wherein: the central processing unit processes the measured signals to obtain the parameters and the running state of the gantry crane, the parameters and the running state are displayed through the first display unit and are checked by a driver in real time, and meanwhile, the central processing unit transmits the processed data to the data transmission unit.
3. The control system for the gantry crane according to claim 1, wherein: the data storage unit stores the data transmitted by the data receiving unit, the output end of the data receiving unit is connected with the input end of the second display unit, and the second display unit displays the data transmitted by the data receiving unit and is used for displaying the current crane parameters and the running state at a remote background for a manager to check in real time.
4. The control system for the gantry crane according to claim 1, wherein: the central processing unit is a digital signal processor DSP type micro-controller.
5. The control system for the gantry crane according to claim 1, wherein: the wireless communication module is a GPRS communication module.
6. The control system for the gantry crane according to claim 1, wherein: the output end of the central processing unit is connected with the input end of the first display unit and is used for displaying current crane parameters and running states for drivers to use.
7. The control system for the gantry crane according to claim 1, wherein: the output end of the data receiving unit is connected with the input end of the second display unit and used for displaying the current crane parameters and the running state at a remote background for a manager to check in real time.
Priority Applications (1)
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CN202022908222.7U CN213923807U (en) | 2020-12-07 | 2020-12-07 | Control system suitable for gantry crane |
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CN202022908222.7U CN213923807U (en) | 2020-12-07 | 2020-12-07 | Control system suitable for gantry crane |
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CN202022908222.7U Expired - Fee Related CN213923807U (en) | 2020-12-07 | 2020-12-07 | Control system suitable for gantry crane |
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2020
- 2020-12-07 CN CN202022908222.7U patent/CN213923807U/en not_active Expired - Fee Related
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PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Control System Suitable for gantry crane Effective date of registration: 20230322 Granted publication date: 20210810 Pledgee: Bank of China Limited by Share Ltd. Guangzhou Zengcheng branch Pledgor: Duolianshun (Guangzhou) Logistics Technology Co.,Ltd. Registration number: Y2023980035701 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Granted publication date: 20210810 |
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CF01 | Termination of patent right due to non-payment of annual fee |