SUMMERY OF THE UTILITY MODEL
The technical problem that this application will be solved is that current battery utmost point ear production mechanism production efficiency is low, and the pole piece quality is poor. In order to solve the above problem, the present application provides a roll cutting mechanism, including: the first roller and the second roller are arranged oppositely, the axes are parallel, and the distance between the axes is adjustable; the first roll includes: the first main roller and the first die roller have the same diameter and are coaxially arranged on two end surfaces of the first main roller, and the first die roller comprises a first cutting edge and is matched with a target cutting object; the second roll includes: the second main roller is opposite to the first main roller and is same in size, the second cutting die roller is same in diameter as the second main roller and is coaxially installed on two end faces of the second main roller, and the second cutting die roller comprises a second cutting edge and is matched with a target cutting object.
In some embodiments, the roll cutting mechanism further comprises: the frame is vertically arranged on the working surface; the first mounting shafts are arranged at the axle centers of two end surfaces of the first main roller and are detachably connected to the rack; and the second mounting shaft is arranged at the axle centers of two end surfaces of the second main roller and is detachably connected to the rack.
In some embodiments, the first die cylinder includes a first mounting hole in an axial direction, the first mounting hole being disposed through the first mounting shaft such that the first die cylinder is mounted on both sides of the first main cylinder, and the second die cylinder includes a second mounting hole in an axial direction, the second mounting hole being disposed through the second mounting shaft such that the second die cylinder is mounted on both sides of the second main cylinder.
In some embodiments, the first insert die roller further comprises at least one first mounting screw hole axially penetrating through the first insert die roller, and the first main roller comprises at least one first main roller mounting screw hole corresponding to and matched with the first mounting screw hole in position; the second cutting die roller further comprises at least one second mounting screw hole which axially penetrates through the second cutting die roller, and the second main roller comprises at least one second main roller mounting screw hole which corresponds to and is matched with the second mounting screw hole in position.
In some embodiments, the roll cutting mechanism further comprises: at least one roll adjustment device connecting the first roll and the second roll, the roll adjustment device configured to adjust a distance between the first roll and the second roll.
In some embodiments, the roll cutting mechanism further comprises: the first driving device is arranged on the frame, connected with the first mounting shaft and configured to drive the first roller to roll; and the second driving device is arranged on the frame, is connected with the second mounting shaft and is configured to drive the second roller to roll.
In some embodiments, the first and second rolls are synchronized to roll in opposite directions when operating.
In some embodiments, the roll cutting mechanism further comprises: the deviation correcting mechanism is arranged on the rack and is configured to adjust the position of the target cutting object entering the roll cutting mechanism.
In some embodiments, the roll cutting mechanism further comprises: the cooling device is arranged on the machine frame and is opposite to the first cutting die roller and the second cutting die roller, and the cooling device is configured to reduce the temperature of the first cutting die roller and the second cutting die roller during operation.
In some embodiments, the first die cylinder comprises: the first groove is arranged on the surface of the first cutting die roller; and the elastic piece is arranged in the first groove, and the surface of the elastic piece protrudes out of the surface of the first blade.
In some embodiments, the second die cylinder includes a second groove disposed on a surface of the second die cylinder opposite the resilient member.
In some embodiments, the first blade engages the second blade when the roll cutting mechanism is in operation.
According to the technical scheme, the roll cutting mechanism provided by the application adopts the structure that the installation positions of the first roller and the second roller are opposite, and the concave knife die roller continuously extrudes the roll cutting plates along with the convex of the lug in shape adaptation, so that burrs generated in the production process of the lug are reduced, the shapes of the lug are not uniform, and the production speed of the battery lug is improved. The cutting die roller is of a detachable structure, so that the cutting die rollers of different types can be used for producing tabs of different types, and production diversity is realized; the roll cutting mechanism is suitable for roll cutting materials with different thicknesses, the cooling device is mounted on the cutting die roller, the elastic part for reducing the contact between the cutting die roller and the cutting die roller is arranged, and the service life of the cutting die roller is prolonged.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it is to be understood that the terms "upper", "lower", "top", "bottom", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present application. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. Moreover, the terms "first," "second," and the like are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
Fig. 1 and 2 are schematic views of a roll cutting mechanism according to some embodiments of the present disclosure. The roll cutting mechanism 100 includes: the roller assembly comprises a first roller 110 and a second roller 210, wherein the first roller 110 and the second roller 210 are oppositely arranged, the axes are parallel, and the distance between the axes is adjustable. The first roll 110 includes: a first main roll 130, a first die roll 150. The second roll 210 includes: a second main roll 230, which is opposite to the first main roll 130 and has the same size, and a second die roll 250.
The roll cutting mechanism 100 needs the first main roll 130 and the second main roll 230 to cooperate with each other when in operation, and the target cutting object 101 is wound into the gap between the first main roll 130 and the second main roll 230. The first roll 110 and the second roll 210 are disposed opposite to each other and are axially parallel, and then the first main roll 130 and the second main roll 230 are also parallel and are oppositely disposed, as shown in fig. 1 and 2. When the target cut object 101 is wound into the gap between the first roller 110 and the second roller 210, the roller surfaces of the first roller 110 and the second roller 210 are all in full contact with the target contact cut object 101, so that the two directions of the friction force applied to the target cut object 101 are the same, and the target cut object cannot be deviated after entering the gap between the first roller 110 and the second roller 210.
The roll cutting mechanism 100 further comprises a frame 200 vertically arranged on the working surface; the first mounting shafts 140 are disposed at the axial centers of the two end surfaces of the first main roller 130 and detachably connected to the frame 200; and a second mounting shaft 240 provided at the axial centers of both end surfaces of the second main roller 230 and detachably coupled to the frame 200.
The frame 200 includes an upper frame 201 and a lower frame 203, the first main roller 130 is installed in the upper frame 201, and the second main roller 230 is installed in the lower frame 203. In some embodiments, the target cutting object 101 is a battery tab, the tabs of the battery having different size models. The first main roller 130 and the second main roller 230 are detachably mounted on the frame 200 through the first mounting shaft 140 and the second mounting shaft 240 respectively, and only the corresponding main roller and the cutting die roller need to be replaced when battery tabs of different sizes are cut, so that the roll cutting mechanism 100 can be applied to roll cutting of different battery tabs.
As shown in fig. 1 and 2, the roll cutting mechanism 100 further includes: a first driving device 170 mounted on the frame 200, connected to the first mounting shaft 140, and configured to drive the first roller 110 to roll; a second driving device 270 mounted on the frame 200, connected to the second mounting shaft 240, and configured to drive the second roller 210 to roll. In some embodiments of the present application, the first pressing roller 110 is integrally coupled to the first mounting shaft 140, and the second pressing roller 210 is integrally coupled to the first mounting shaft 240.
When the first driving device 170 and the second driving device 270 respectively drive the first roll 110 and the second roll 210, the roll cutting mechanism 100 needs to ensure that the rotation of the first roll 110 and the second roll 210 is synchronous. The first driving means 170 and the second driving means 270 may be servo motors, which can control the speed and position of the rotating shaft accurately, and have no rotation phenomenon when the input signal voltage is zero, and are very suitable for being used as driving means of the roll cutting mechanism 100.
When the first rolling roller 110 and the second rolling roller 210 synchronously roll in different directions during operation, the first main roller 130 and the second main roller 230 synchronously roll in different directions. The first main roller 130 and the second main roller 230 have the same size, and the rolling distance of the roller surfaces contacting with the target cutting object 101 is the same when the rollers roll synchronously, so that the problem that one main roller rubs the surface of the target cutting object 101 to damage the target cutting object 101 when the first main roller 130 and the second main roller 230 rotate at different distances is avoided. When the first roller 110 and the second roller 210 roll in different directions, the target cutting object 101 can be continuously driven forwards, so that continuous roll cutting is realized.
The first die roller 150 has the same diameter as the first main roller 130 and is coaxially arranged on two end faces of the first main roller 130; the second die cylinder 250 has the same diameter as the second main cylinder 230 and is coaxially installed at both end surfaces of the second main cylinder 230. When the first main roller 130 and the second main roller 230 move, the first cutting die roller 150 and the second cutting die 250 are respectively driven to synchronously rotate, the roller surfaces of the first main roller 130 and the first cutting die roller 150 synchronously contact the target cutting object 101, and abnormal deformation of the target cutting object 101 caused by asynchronous rotation or different diameters of the first cutting die roller 150 and the first main roller 130 during rolling is avoided. Similarly, the roll surfaces of the second main roll 230 and the second die roll 250 also synchronously contact the target cut object 101, so that abnormal deformation of the target cut object 101 is not caused.
The first die cylinder 150 includes a first mounting hole 151 along the axial direction, the first mounting hole 151 is adapted to the first mounting shaft 140, and can be disposed through the first mounting shaft 140 to sleeve the first die cylinder 150 on the first mounting shaft 140, so that the first die cylinder 150 is disposed on two side surfaces of the first main cylinder 130.
The first insert die roll 150 further comprises at least one first mounting screw hole 155 which is parallel to the axial direction and penetrates through the first insert die roll 150, and the first main roll 130 comprises at least one first main roll mounting screw hole 133 which corresponds to and is matched with the first mounting screw hole 155 in position. The first insert die roll 150 is fixedly mounted at both side surfaces of the first main roll 130 through the first main roll mounting screw holes 133 and the first mounting screw holes 155.
The second die cylinder 250 includes a second mounting hole 251 along the axial direction, the second mounting hole 251 is adapted to the second mounting shaft 240 and can be disposed through the second mounting shaft 240 to sleeve the second die cylinder 250 on the second mounting shaft 240, so that the second die cylinder 250 is disposed on two sides of the second main cylinder 230.
The second die cylinder 250 further comprises at least one second mounting screw hole 255 which is parallel to the axial direction and penetrates through the second die cylinder 250, and the second main cylinder 230 comprises at least one second main cylinder mounting screw hole 233 which corresponds to and is matched with the second mounting screw hole 255. The second die cylinder 250 is fixedly mounted on both side surfaces of the second main cylinder 230 by fixedly coupling the second main cylinder mounting screw hole 233 and the second mounting screw hole 255 with a coupling screw.
The first mounting hole 151 and the second mounting hole 251 are respectively disposed at the axial centers of the first die cylinder 150 and the second die cylinder 250, the first die cylinder 150 and the second die cylinder 250 are respectively disposed at both sides of the first main cylinder 130 and the second main cylinder 230 through the first mounting hole 151 and the second mounting hole 255, and the first die cylinder 150 is coaxially rotated along with the first main cylinder 130, and the second die cylinder 250 is coaxially rotated along with the second main cylinder 230.
When the first cutting die cylinder 150 rotates coaxially with the first main cylinder 130, it may occur that the friction force of the target cutting object 101 with the first cutting die cylinder 150 is too large, resulting in the first cutting die cylinder 150 rotating out of sync with the first main cylinder 130. And the first mounting screw hole 155 cooperates with the first main roller mounting screw hole 133 to solve the above-mentioned problems. Screws are used to penetrate through the first mounting screw holes 155 and the first main roll mounting screw holes 133 to fixedly connect the first cutting die 150 to both sides of the first main roll 130, so that the first cutting die 150 is ensured to rotate synchronously along with the first main roll 130.
Similarly, the second die cylinder 250 and the second main cylinder 230 may not rotate synchronously, and the second mounting screw hole 255 and the second main cylinder mounting screw hole 233 may overcome the problem.
The first cutting die roller 150 comprises a first blade 153, the first blade 153 is matched with the target cutting object 101, and the first blade 153 is a convex blade uniformly distributed on the roller surface of the first cutting die roller 150; the second cutting die roller 250 comprises a second cutting edge 253 which is matched with the target cutting object 101, the second cutting edge 253 is a concave cutting edge which is uniformly distributed on the roller surface of the second cutting die roller 250, and when the roll cutting mechanism 100 works, the first cutting edge 153 is meshed with the second cutting edge 253.
The first cutting die roller 150 and the second cutting die roller 250 are rolling cutting structural members of the rolling cutting mechanism 100, and the shapes of the first cutting edge 153 and the second cutting edge 253 determine the shape of the target cut object 101 after rolling cutting. The first blade 153 and the second blade 253 are respectively a convex blade and a concave blade which are mutually matched, and when the first die cylinder 150 and the second die cylinder 250 are arranged, the positions of the first blade 153 and the second blade 253 are opposite, and the convex blade is just matched with the concave blade when the first die cylinder is rolled. When the first blade 153 is not opposite to the second blade 253, the first blade 153 is prevented from being in rigid contact with the target cutting object 101, so that the roll cutting effect is poor, and the damage to parts such as the first blade 153 and the second blade 253 can be avoided.
The first die cylinder 150 and the second die cylinder 250 roll in different directions in synchronization with the first main roller 130 and the second main roller 230, and the first blade 153 and the second blade 253 continuously roll the object to be cut 101. In some embodiments, the target cutting object 101 is a battery tab. According to the size specification of the battery tab to be produced, the length of a single battery tab is determined, then the first cutting die roller 150 and the second cutting die roller 250 are determined to be cut for one circle to obtain a plurality of battery tabs, and then the size of the structural component of the roll cutting mechanism 100 to be used or manufactured can be determined.
Referring to fig. 3, which shows the battery tab after roll cutting in some embodiments, the roll cutting mechanism 100 rolls the tab in a state where a plurality of tabs are connected together, and needs to be cut to obtain a single tab, and the distance between adjacent tabs is the length of a complete pole piece. The perimeter of the die cylinder is equal to the sum of the lengths of the N pole pieces, N being a positive integer greater than 1, e.g., 4, 6, etc.
As shown in fig. 1 and 2, the first insert die roller 150 further comprises a first groove 157 arranged on the roller surface of the first insert die roller 150; and an elastic member 159 disposed in the first recess 157, wherein a surface of the elastic member 159 protrudes from a surface of the first blade edge 153. The second die cylinder 250 includes a second concave groove 257 provided on a roll surface of the second die cylinder 250 at a position opposite to the elastic member 159.
In the roll cutting mechanism 100, the first blade 153 moves into the second blade 253 during roll cutting, and in an ideal situation, the first blade 153 does not contact the second blade 253 too much, but the roll cutting mechanism 100 inevitably generates some vibration during operation, which may cause the first blade 153 to contact the second blade 253 too much, and the elastic member 159 is used for responding to the situation.
Fig. 4 is a partially enlarged schematic view of a die-cutting mechanism according to some embodiments of the present disclosure. In the process of roll cutting by the roll cutting mechanism 100, the protruding portion of the elastic member 159 is located in the second concave groove 257, the depth H2 of the second concave groove 257 is smaller than the depth H1 of the second blade 253, and when a shock occurs, the elastic member 159 contacts the groove bottom of the second concave groove 257 before the first blade 153 contacts the second blade 253, so as to play a role in buffering, prevent the first blade 153 from contacting the second blade 253 too much, and further prolong the service life of the die roller.
The roll cutting mechanism 100 further includes: at least one distance adjusting device 160 installed on the stand 200, wherein the distance adjusting device 160 is configured to adjust the distance between the first roll 110 and the second roll 210.
The target cut object 101 is located between the first rolling roller 110 and the second rolling roller 210 during rolling cutting, a gap at the minimum distance between the first rolling roller 110 and the second rolling roller 210 is slightly smaller than the thickness of the target cut object 101, so that the target cut object 101 can be pressed and shaped for the second time during rolling cutting, the target cut object 101 is not easy to deviate, meanwhile, the rolled part of the target cut object 101 during rolling cutting may generate certain deformation, and the first rolling roller 110 and the second rolling roller 210 can roll the deformed part back to the original shape, so that the consistency of the target cut object 101 after rolling cutting is ensured.
Taking the battery tab as an example, the shape, size and thickness of the battery tab to be produced are different, and the roll cutting mechanism 100 can adjust the distance between the first rolling roll 110 and the second rolling roll 210 through the distance adjusting device 160 to adapt to the battery tabs with different thicknesses.
As shown in fig. 5, which is a schematic view of a distance adjusting device in some embodiments of the present application, the distance adjusting device 160 is a ball screw, and includes a screw 161 and a nut 163. The distance adjusting device 160 is installed in a gap between the upper frame 201 and the lower frame 203, wherein the nut 163 is fixed on the lower frame 203, the screw 161 is installed in the nut 163, one end of the screw penetrates through the lower frame 203, and the other end of the screw is fixedly connected to the upper frame 201. The length of the screw 161 between the upper frame 201 and the lower frame 203 is adjusted by controlling the nut 163, so that the upper frame 201 is close to or far away from the lower frame 203, and the purpose of adjusting the distance between the first roller 110 and the second roller 210 is achieved. The actual number of pitch devices 160 installed in the roll cutting mechanism 100 is determined by the weight of the actual roll cutting mechanism and is not limited to the two shown in fig. 1.
As shown in fig. 6, which is a left side view of the roll cutting mechanism in some embodiments of the present application, the roll cutting mechanism 100 further includes a deviation correcting mechanism 180 disposed on the frame 200, and the deviation correcting mechanism 180 is configured to adjust a position of the target cutting object 101 entering the roll cutting mechanism 100.
The deviation rectifying mechanism 180 includes a distance measuring sensor 183 and a deviation rectifying executing mechanism 181. The distance measuring sensor 183 may be disposed on one side of the target cutting object 101, or may be disposed on two sides of the target cutting object 101, and measures a distance from a side of the target cutting object 101 close to the distance measuring sensor 183.
The deviation rectifying executing mechanism 181 may be a ball screw mechanism capable of driving the target cutting object 101 to move to the left and right sides of the advancing direction, and the deviation rectifying executing mechanism 181 adjusts the position of the target cutting object 101 according to the distance measured by the distance measuring sensor 183. For example, the distance detected by the distance sensor 183 on one side is 0.5mm, the distance limit from the side of the marked cutting object 101 close to the distance sensor 183 is set to be 0.8mm, the deviation rectifying actuator 181 drives the target cutting object 101 to move to the other side, and the deviation rectifying actuator 181 stops working only when the distances detected by the distance sensors 183 on both sides are equal to about 0.8 mm.
As shown in fig. 6, the roll cutting mechanism 100 further includes a cooling device 190 disposed on the frame 200 and facing the first and second die cylinders 150 and 250, wherein the cooling device 190 is configured to reduce the temperature of the first and second die cylinders 150 and 250 during operation.
When the roll cutting mechanism 100 operates, the first cutting die roller 150 and the second cutting die roller 250 roll-cut the target cutting object 101 continuously, the temperature of the first cutting die roller 150 and the temperature of the second cutting die roller 250 may rise, and when the temperature is too high, abnormal deformation of the target cutting object 101 may be caused, and the service life of the cutting die rollers may also be affected. The cooling device 190 may be a plurality of air knives installed on the machine frame 200, and the air outlets of the air knives are opposite to the first cutting die roller 150 and the second cutting die roller 250, and when the roll cutting mechanism 100 operates, the air knives continuously blow air to the first cutting die roller 150 and the second cutting die roller 250 for cooling. In actual production, the air knife can be replaced by other cooling devices, such as cooling water flowing through an internal design flow channel, according to the heat generation of the first cutting die roller 150 and the second cutting die roller 250.
In conclusion, the application provides a roll cutting mechanism, through the roll both ends device cutting die roller at roll-in equipment, realizes that the target cuts the continuous roll of object and cuts, promotes production efficiency, reduces the production risk to the target after the roll is cut cuts the object uniformity height. The cutting die roller of the roller cutting mechanism is of a detachable structure, so that production diversity can be realized by using cutting die rollers of different models according to production requirements; the roll cutting mechanism is suitable for roll cutting materials with different thicknesses; the elastic piece and the cooling device are used for reducing the over-contact between the die cylinders, and the service life of the die cylinders is prolonged.
In conclusion, upon reading the present detailed disclosure, those skilled in the art will appreciate that the foregoing detailed disclosure can be presented by way of example only, and not limitation. Those skilled in the art will appreciate that the present application is intended to cover various reasonable variations, adaptations, and modifications of the embodiments described herein, although not explicitly described herein. Such alterations, improvements, and modifications are intended to be suggested by this disclosure, and are within the spirit and scope of the exemplary embodiments of this disclosure.
Furthermore, certain terminology has been used in this application to describe embodiments of the disclosure. For example, "one embodiment," "an embodiment," and/or "some embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present disclosure. Therefore, it is emphasized and should be appreciated that two or more references to "an embodiment" or "one embodiment" or "an alternative embodiment" in various portions of this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined as suitable in one or more embodiments of the disclosure.
It should be appreciated that in the foregoing description of embodiments of the disclosure, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure aiding in the understanding of the subject disclosure. Alternatively, various features may be dispersed throughout several embodiments of the application. This is not to be taken as an admission that any of the features of the claims are essential, and it is fully possible for a person skilled in the art to extract some of them as separate embodiments when reading the present application. That is, embodiments in the present application may also be understood as an integration of multiple sub-embodiments. And each sub-embodiment described herein is equally applicable to less than all features of a single foregoing disclosed embodiment.
In some embodiments, numbers expressing quantities or properties used to describe and claim certain embodiments of the application are to be understood as being modified in certain instances by the term "about", "approximately" or "substantially". For example, "about," "approximately," or "substantially" can mean a ± 20% variation of the value it describes, unless otherwise specified. Accordingly, in some embodiments, the numerical parameters set forth in the written description and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by a particular embodiment. In some embodiments, numerical parameters should be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the embodiments of the application are approximations, the numerical values set forth in the specific examples are reported as precisely as possible.
Each patent, patent application, publication of a patent application, and other material, such as articles, books, descriptions, publications, documents, articles, and the like, cited herein is hereby incorporated by reference. All matters hithertofore set forth herein except as related to any prosecution history, may be inconsistent or conflicting with this document or any prosecution history which may have a limiting effect on the broadest scope of the claims. Now or later associated with this document. For example, if there is any inconsistency or conflict in the description, definition, and/or use of terms associated with any of the included materials with respect to the terms, descriptions, definitions, and/or uses associated with this document, the terms in this document are used.
Finally, it should be understood that the embodiments of the application disclosed herein are illustrative of the principles of the embodiments of the present application. Other modified embodiments are also within the scope of the present application. Accordingly, the disclosed embodiments are presented by way of example only, and not limitation. Those skilled in the art may implement the present application in alternative configurations according to the embodiments of the present application. Thus, embodiments of the present application are not limited to those embodiments described with accuracy in the application.