CN213914072U

CN213914072U - Novel aluminum ash melting and separating device

Info

Publication number: CN213914072U
Application number: CN202022549810.6U
Authority: CN
Inventors: 闫友红
Original assignee: Hubei Haozhan Aluminum Co ltd
Current assignee: Hubei Haozhan Aluminum Co ltd
Priority date: 2020-11-06
Filing date: 2020-11-06
Publication date: 2021-08-10
Anticipated expiration: 2030-11-06

Abstract

The utility model relates to the technical field of aluminum ash recycling, in particular to a novel aluminum ash melting and separating device, which comprises a separating box, the bottom of the separating box is connected with a base through a supporting leg, a crushing motor and a feed inlet are arranged above the separating box, an output shaft of the crushing motor is connected with a first rotating shaft provided with a plurality of crushing teeth on a circumferential surface, a separating plate and a filtering plate are horizontally arranged in an inner cavity of the separating box from top to bottom, a material guide pipe is connected below the separating plate, a stirring motor and a material discharging pipe are arranged at the bottom of the separating box, a circumferential surface at the upper part of an output shaft of the stirring motor is provided with a second rotating shaft of stirring blades, two heating plates are symmetrically arranged on the left side wall and the right side wall of the inner cavity of the separating box, a filtering and purifying device is arranged on the left side wall of the separating box, the top of the filtering and purifying device is communicated with the inner cavity of the separating box through a second connecting pipe, the utility model has reasonable structure, and can efficiently melt the aluminum ash, and the aluminum liquid and the aluminum slag are separated, so that the application prospect is wide.

Description

Novel aluminum ash melting and separating device

Technical Field

The utility model relates to an aluminium ash technical field of recycling, concretely relates to novel aluminium ash melts separation device.

Background

In the casting process of aluminum and aluminum alloy, molten slag can be generated, the molten slag can float above aluminum liquid, the molten slag is called aluminum ash after being scraped and cooled, the aluminum ash contains a large amount of aluminum, if the molten slag is discarded without causing resource waste, the aluminum ash is remelted, the separated aluminum liquid and aluminum slag are common aluminum ash recycling processes, the existing aluminum ash melting and separating operations are carried out in an open environment, smoke generated by melting the aluminum ash is directly discharged into the atmosphere to pollute the surrounding environment, meanwhile, the aluminum ash is often bonded into blocks with different sizes, and the existing aluminum ash melting and separating device does not carry out crushing treatment on the aluminum ash before the aluminum ash is melted, so that the melting rate of the aluminum ash is slow, and the recycling efficiency of the aluminum ash is influenced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel aluminium ash melts separator to current aluminium ash that proposes in solving above-mentioned background art melts the separation operation and all goes on under the open-type environment, the flue gas that melts the aluminium ash production directly discharges and can cause the pollution to the surrounding environment in the atmosphere, and simultaneously, the aluminium ash bonds into the bulk not of uniform size often, current aluminium ash melts separator and does not carry out broken handle to the aluminium ash before the aluminium ash melts, cause the aluminium ash to melt speed slowly, the efficiency scheduling problem that the aluminium ash was recycled has been influenced.

In order to achieve the above object, the utility model provides a following technical scheme: a novel aluminum ash melting and separating device comprises a separating box, wherein supporting legs are vertically arranged on two sides of the bottom of the separating box, the bottom of each supporting leg is connected with a base, a crushing motor is arranged in the middle of the upper portion of the separating box, a feed inlet is formed in the upper portion of the separating box on the right side of the crushing motor, an output shaft of the crushing motor extends into an inner cavity of the separating box and is connected with a first rotating shaft, a plurality of crushing teeth are arranged on the circumferential surface of the first rotating shaft, a partition plate and a filter plate are horizontally arranged in the inner cavity of the separating box from top to bottom, a material guide pipe is connected below the partition plate, a stirring motor and a material discharge pipe are arranged at the bottom of the separating box, an output shaft of the stirring motor extends into the inner cavity of the separating box and is connected with a second rotating shaft, the upper end of the second rotating shaft penetrates through the filter plate, two stirring blades are symmetrically arranged on the circumferential surface of the upper portion of the second rotating shaft, and two heating plates are symmetrically arranged on the left and right side walls of the inner cavity of the separating box above the filter plate, filter purification device is installed to separator box left side wall, installs updraft ventilator on the left base of separator box, the filter purification device bottom is connected with updraft ventilator through first connecting pipe, and the filter purification device top is connected with the second connecting pipe, and second connecting pipe one end extends to the separator box inner chamber and is connected with the suction hood, the controller is installed to the separator box right flank, and the controller is respectively through wire and broken motor, agitator motor and hot plate electric connection.

Preferably, the material guide pipe is provided with an electromagnetic valve, and the electromagnetic valve is electrically connected with the controller through a lead.

Preferably, the air draft cover is located above the filter plate, and the air draft cover is located below the partition plate.

Preferably, a first material guide block is arranged above the partition plate.

Preferably, the bottom of the inner cavity of the separation box is provided with a second material guide block.

Preferably, a box door is installed on the front side surface of the separation box, and two observation windows are symmetrically arranged on the box door in the left-right direction.

The beneficial effects of the utility model reside in that:

by arranging the crushing motor, the first rotating shaft and the crushing teeth, when the crushing motor is started, the output shaft of the crushing motor can drive the first rotating shaft to rotate, so that the crushing teeth are driven to rotate, the aluminum ash added from the feeding hole can be effectively crushed, and the efficiency of melting the aluminum ash is improved; by arranging the stirring motor, the second rotating shaft and the stirring blade, when the stirring motor is started, the output shaft of the stirring motor drives the second rotating shaft to rotate, so that the stirring blade is driven to rotate, and aluminum ash can be uniformly heated so as to accelerate melting of the aluminum ash; through setting up separator box, updraft ventilator and filtration purification device, can avoid the aluminium ash to melt the process and go on under the open-type environment, when starting updraft ventilator, can reduce the pollution to the environment after filtration purification in can with the separator box because of melting the flue gas suction filtration purification device that the aluminium ash produced.

Drawings

FIG. 1 is a front sectional view of the present invention;

fig. 2 is a front view of the present invention;

FIG. 3 is a sectional top view taken along the direction A in FIG. 1;

fig. 4 is a partial top sectional view in the direction B in fig. 1.

In the figure: 1. a separation tank; 2. a support leg; 3. a base; 4. a crushing motor; 401. a first rotating shaft; 5. crushing teeth; 6. a feed inlet; 7. a partition plate; 8. a filter plate; 9. a material guide pipe; 901. an electromagnetic valve; 10. a stirring motor; 1001. a second rotating shaft; 11. stirring blades; 12. a discharge pipe; 13. heating plates; 14. an air draft device; 15. a filtration purification device; 1501. a first connecting pipe; 1502. a second connecting pipe; 16. an air draft cover; 17. a controller; 18. a first material guide block; 19. a second material guide block; 20. a box door; 21. and (4) an observation window.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a novel aluminum ash melting and separating device comprises a separating box 1, wherein supporting legs 2 are vertically arranged on two sides of the bottom of the separating box 1, the bottom of each supporting leg 2 is connected with a base 3, a crushing motor 4 is arranged in the middle of the upper portion of the separating box 1, a feeding hole 6 is formed in the upper portion of the separating box 1 on the right side of the crushing motor 4, an output shaft of the crushing motor 4 extends to the inner cavity of the separating box 1 and is connected with a first rotating shaft 401, a plurality of crushing teeth 5 are arranged on the circumferential surface of the first rotating shaft 401, when the crushing motor 4 is started, the output shaft of the crushing motor 4 drives the first rotating shaft 401 to rotate, so that the crushing teeth 5 are driven to rotate, and aluminum ash added from the feeding hole 6 can be effectively crushed;

a partition plate 7 and a filter plate 8 are horizontally arranged in the inner cavity of the separation box 1 from top to bottom, the filter plate 8 is used for separating aluminum liquid and filter residues, a material guide pipe 9 is connected below the partition plate 7, and an electromagnetic valve 901 is arranged on the material guide pipe 9;

the bottom of the separation box 1 is provided with a stirring motor 10 and a discharge pipe 12, an output shaft of the stirring motor 10 extends to an inner cavity of the separation box 1 and is connected with a second rotating shaft 1001, the upper end of the second rotating shaft 1001 penetrates through the filter plate 8, two stirring blades 11 are symmetrically arranged on the circumferential surface of the upper part of the second rotating shaft 1001, two heating plates 13 are symmetrically arranged on the left side wall and the right side wall of the inner cavity of the separation box 1 above the filter plate 8, when the stirring motor 10 is started, the output shaft of the stirring motor 10 drives the second rotating shaft 1001 to rotate, so that the stirring blades 11 are driven to rotate, and aluminum ash can be uniformly heated so as to accelerate the melting of the aluminum ash;

the left side wall of the separation box 1 is provided with a filtering and purifying device 15, the base 3 on the left side of the separation box 1 is provided with an air draft device 14, the bottom of the filtering and purifying device 15 is connected with the air draft device 14 through a first connecting pipe 1501, the top of the filtering and purifying device 15 is connected with a second connecting pipe 1502, one end of the second connecting pipe 1502 extends into the inner cavity of the separation box 1 and is connected with an air draft cover 16, the air draft cover 16 is positioned above the filter plate 8, and the air draft cover 16 is positioned below the partition plate 7;

the controller 17 is arranged on the right side surface of the separation box 1, and the controller 17 is electrically connected with the crushing motor 4, the electromagnetic valve 901, the stirring motor 10 and the heating plate 13 through leads respectively;

a first material guide block 18 is arranged above the partition plate 7, a second material guide block 19 is arranged at the bottom of the inner cavity of the separation box 1, a box door 20 is arranged on the front side surface of the separation box 1, and two observation windows 21 are symmetrically arranged on the box door 20.

The working principle is as follows: when the aluminum ash crusher is used, firstly, the crushing motor 4 is started, aluminum ash is added from the feeding hole 6, an output shaft of the crushing motor 4 drives the first rotating shaft 401 to rotate, so that the crushing teeth 5 are driven to rotate, the aluminum ash added from the feeding hole 6 can be effectively crushed, then, the electromagnetic valve 901 is opened, the aluminum ash falls on the filter plate 8 through the material guide pipe 9, the heating plate 13 and the stirring motor 10 are started, an output shaft of the stirring motor 10 drives the second rotating shaft 1001 to rotate, so that the stirring blade 11 is driven to rotate, the aluminum ash can be uniformly heated, the melting of the aluminum ash is accelerated, the aluminum liquid generated by the melting of the aluminum ash falls into the bottom of the inner cavity of the separation box 1 from the filter plate 8, aluminum slag stays on the filter plate 8, the aluminum liquid is collected at the discharging pipe 12, the air draft device 14 is started, the air draft device 14 can suck the smoke generated by the melting of the aluminum ash in the inner cavity of the separation box 1 into the filtering and purifying device 15 through the second connecting pipe 1502, after the filtering and purifying device 15 filters and purifies, the aluminum liquid enters the air draft device 14 through the first connecting pipe 1501 and is discharged, the pollution to the environment can be effectively reduced, after the aluminum liquid and the aluminum slag are thoroughly separated, the box door 20 is opened, and the aluminum slag on the filter plate 8 is cleaned.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a novel aluminium ash melts separator, includes separator box (1), its characterized in that: the improved separation box is characterized in that supporting legs (2) are vertically installed on two sides of the bottom of the separation box (1), the bottom of each supporting leg (2) is connected with a base (3), a crushing motor (4) is installed in the middle of the upper portion of the separation box (1), a feeding hole (6) is formed in the upper portion of the separation box (1) on the right side of the crushing motor (4), an output shaft of the crushing motor (4) extends to the inner cavity of the separation box (1) and is connected with a first rotating shaft (401), a plurality of crushing teeth (5) are installed on the circumferential surface of the first rotating shaft (401), a partition plate (7) and a filter plate (8) are horizontally installed in the inner cavity of the separation box (1) from top to bottom, a material guide pipe (9) is connected below the partition plate (7), a stirring motor (10) and a material discharge pipe (12) are installed at the bottom of the separation box (1), and the output shaft of the stirring motor (10) extends to the inner cavity of the separation box (1) and is connected with a second rotating shaft (1001), filter (8) runs through second pivot (1001) upper end, and two stirring leaf (11) are installed to the periphery symmetry on second pivot (1001) upper portion, two hot plate (13) are installed to separator box (1) inner chamber left and right sides wall symmetry of filter (8) top, filter purification device (15) are installed to separator box (1) left side wall, install updraft ventilator (14) on separator box (1) left base (3), filter purification device (15) bottom is connected with updraft ventilator (14) through first connecting pipe (1501), filter purification device (15) top is connected with second connecting pipe (1502), second connecting pipe (1502) one end extends to separator box (1) inner chamber and is connected with suction hood (16), controller (17) are installed to separator box (1) right flank, controller (17) respectively through wire and broken motor (4), The stirring motor (10) is electrically connected with the heating plate (13).

2. The novel aluminum ash melting and separating device as claimed in claim 1, wherein: the material guide pipe (9) is provided with an electromagnetic valve (901), and the electromagnetic valve (901) is electrically connected with the controller (17) through a lead.

3. The novel aluminum ash melting and separating device as claimed in claim 1, wherein: the air draft cover (16) is positioned above the filter plate (8), and the air draft cover (16) is positioned below the partition plate (7).

4. The novel aluminum ash melting and separating device as claimed in claim 1, wherein: and a first material guide block (18) is arranged above the partition plate (7).

5. The novel aluminum ash melting and separating device as claimed in claim 1, wherein: and a second material guide block (19) is arranged at the bottom of the inner cavity of the separation box (1).

6. The novel aluminum ash melting and separating device as claimed in claim 1, wherein: a box door (20) is installed on the front side face of the separation box (1), and two observation windows (21) are symmetrically arranged on the box door (20) in the left-right direction.