CN213880714U

CN213880714U - AI visual controller

Info

Publication number: CN213880714U
Application number: CN202022886131.8U
Authority: CN
Inventors: 徐伟兵
Original assignee: Guangzhou Tuoying Technology Co ltd
Current assignee: Guangzhou Tuoying Technology Co ltd
Priority date: 2020-12-04
Filing date: 2020-12-04
Publication date: 2021-08-03
Anticipated expiration: 2030-12-04

Abstract

The utility model relates to the technical field of artificial intelligence, and discloses an AI visual controller, which comprises a shell and a main control assembly arranged in the shell, wherein the shell is assembled by a U-shaped heat dissipation shell, a front panel, a rear cover plate and a bottom plate, and a plurality of heat dissipation fins are arranged on the outer side of the U-shaped heat dissipation shell in an array manner; the front panel is provided with a first heat dissipation window hole in a penetrating mode, and the rear cover plate is provided with a second heat dissipation window hole corresponding to the first heat dissipation window hole in the front-back mode. The utility model discloses a AI visual control ware structural design is reasonable, and the appearance is exquisite, and volume size is little, can satisfy the harsh space requirement of industrial production, and U-shaped heat dissipation shell, first heat dissipation fenestra and the second heat dissipation fenestra that sets up on through the casing realize independently dispelling the heat, and heat radiating area is big, and the radiating effect is good, need not to install the fan, and the silence is noiseless, simple to operate, and the operation of being convenient for is fit for popularizing and applying.

Description

AI visual controller

Technical Field

The utility model relates to an artificial intelligence technical field, more specifically relates to an AI visual control ware.

Background

With the development of society and the progress of industrial technology, the artificial intelligence technology is mature continuously, thereby inspiring that manufacturers increasingly adopt automated equipment to replace the traditional manual production mode. In the modern automatic production process, a machine vision system is widely applied to the fields of working condition inspection, finished product inspection, quality control and the like. For example, during full-automatic operation, good products and defective products in the operation process can be identified and distinguished through the machine vision control system, the burden of manual visual inspection on the product quality is greatly reduced, the detection efficiency is effectively improved, and the production management is facilitated.

The core of a machine vision system is a vision controller, which is usually a programmable logic controller, in which instructions for performing operations such as logic operation, sequence control, timing, counting, and arithmetic operation are stored, and various types of mechanical equipment or production processes are controlled by digital or analog input and output.

Along with the automation degree of a factory is higher and higher, more and more mechanical equipment are used in a production line or a workshop, the industrial field environment is more and more complicated, and then the heat dissipation requirement for the visual controller is higher and higher, because the phenomenon that the parts of the visual controller are damaged or the internal program is jammed or even halted is easily caused due to overhigh temperature. However, most of the vision controllers commonly used in the industry at present cannot perform autonomous heat dissipation, but adopt a passive heat dissipation mode in which a fan is arranged for ventilation, and the fan can generate certain heat in the operation process, so that the heat dissipation effect is general, the vibration and noise are large, mechanical failure is easily caused, and in addition, the appearance size of the vision controller is large due to the space required by the installation of the fan, and the harsh space requirement of an industrial scene cannot be met.

Therefore, it is necessary to provide an AI visual controller that solves the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model provides a AI visual controller mainly used solves most of visual controller of present commonly used and adopts the inside passive radiating mode that sets up the fan ventilation, and the radiating effect is general, and vibrations and noise are also great moreover, cause mechanical failure and installation fan to lead to visual controller's overall dimension great easily, can not satisfy the problem of industry scene space requirement.

For solving the technical problem, the utility model discloses the technical scheme who adopts as follows:

an AI visual controller comprises a shell and a main control assembly arranged in the shell, wherein the shell is formed by assembling a U-shaped heat dissipation shell, a front panel, a rear cover plate and a bottom plate, and a plurality of heat dissipation fins are arranged on the outer side of the U-shaped heat dissipation shell in an array manner;

the front panel is provided with a first heat dissipation window hole in a penetrating mode, and the rear cover plate is provided with a second heat dissipation window hole corresponding to the first heat dissipation window hole in the front-back mode in a penetrating mode.

Furthermore, the surfaces of the left side and the right side of the radiating fins arranged on the outer side of the U-shaped radiating shell are in a corrugated surface shape. The heat dissipation fins are made of metal (mostly aluminum or copper) with good heat conductivity, light weight and easy processing and forming, and are attached or installed on the heating surface to dissipate heat in a composite heat exchange mode. After heat radiation fins has absorbed the heat, give off the heat with the form of convection current, at the radiating in-process heat radiating area of convection current mainly by heat radiation fins's surface area size decision, the surface area is big more, and the radiating effect is better, consequently the utility model provides a heat radiation fins surface design in the U-shaped radiating shell outside is the corrugated surface shape to it is good to ensure the radiating effect.

Furthermore, a starting switch, an indicator light, and a plurality of power interfaces and communication interfaces connected with the main control assembly are arranged on the front panel; power source is POE power supply interface, communication interface includes USB interface, giga net gape, serial ports, GPIO interface and DIO interface etc. and GIE and USB camera are conveniently connected to the USB interface, and the DIO interface can carry out multiple integration as input/output port, and is compatible good, convenient extension, and the function is various, and application scope is wide.

Further, the casing internal fixation is provided with the mounting panel, the mounting panel with front panel and back shroud fixed connection, main control assembly integrated install in one side of mounting panel, the opposite side of mounting panel be provided with main control assembly zonulae occludens's heat conduction module, the heat conduction module adopts the copper to make, and the heat conduction is respond well, can effectively conduct the heat that produces with main control assembly operation in-process and shift, finally distributes away through the heat radiation fins of U-shaped heat dissipation shell, first heat dissipation fenestra and second heat dissipation fenestra, ensures main control assembly steady operation under normal temperature.

Furthermore, an expansion card mounting port is formed in the front panel, an expansion card cover plate is configured on the expansion card mounting port, and a Magic I/O expansion card can be conveniently mounted in the expansion card mounting port by opening the expansion card cover plate, so that corresponding functions are expanded.

Furthermore, be provided with an antenna erection joint on the front panel at least for install the wiFi antenna, the antenna erection joint outside is provided with threaded connection face, the swift fixed mounting wiFi antenna of being convenient for.

Further, the left and right sides of bottom plate is fixed and is provided with the mounting bracket, and the symmetry is provided with a plurality of installation fixed orificess on the mounting bracket, can adopt the screw will AI vision controller fixed mounting is in the position of use.

Furthermore, U-shaped heat dissipation shell, front panel, back shroud and bottom plate are integrated into one piece structure separately, and its material all adopts metal, the machine-shaping of being convenient for, and structural strength is good, and the radiating effect is good.

Furthermore, the main control assembly comprises an integrated mainboard, a central processing unit, a conversion board, a network card and a display card; the main control assembly is externally provided with a mounting seat in a matching way, and the surface of the mounting seat is provided with a plurality of radiating through holes; and the rear cover plate is provided with an installation notch corresponding to the main control assembly in a penetrating manner and used for installing the main control assembly into the installation seat or taking the main control assembly out of the installation seat.

Further, still be provided with hard disk mounting panel and a plurality of DRAM slot in the casing for installation hard disk and DRAM to extended functionality ensures the device normal operating, hard disk mounting panel and DRAM slot all with U-shaped heat dissipation shell fixed connection.

Compared with the prior art, the utility model discloses technical scheme's beneficial effect is:

1. the AI vision controller of the utility model has reasonable structural design, exquisite appearance and small volume, can meet the harsh space requirement of industrial production, realizes autonomous heat dissipation through the U-shaped heat dissipation shell, the first heat dissipation window hole and the second heat dissipation window hole arranged on the shell, has large heat dissipation area, smooth airflow channel and good heat dissipation effect, can ensure the stable operation of the vision controller, does not need to install a fan in the device, can save space, can avoid mechanical movement, reduces the occurrence of faults, reduces the energy consumption and ensures the silencing and damping effect;

2. the utility model discloses a AI vision controller simple to operate, the wiring is simple, the operation of being convenient for, the detection workshop section that is applicable to various industrial production lines, this vision controller is through setting up multiple type interface, and is compatible good, is convenient for dispose camera, display and light source, can implant the vision algorithm according to the user's requirement among the main control assembly, possesses good data processing ability, ensures that visual control is quick accurate, can satisfy the detection demand of various products, is fit for popularizing and applying.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a perspective view of an AI vision controller of the present invention;

fig. 2 is another perspective view of the AI vision controller of the present invention;

fig. 3 is a schematic diagram of the internal structure of the AI vision controller of the present invention;

fig. 4 is a schematic view of the internal structure of the AI vision controller according to another angle of the present invention;

FIG. 5 is a schematic diagram of the internal structure of the AI vision controller of the present invention with the U-shaped heat dissipation case removed;

fig. 6 is a side view of the U-shaped heat dissipation case of the AI vision controller of the present invention.

In the figure: the heat dissipation device comprises a 1-U-shaped heat dissipation shell, 11-heat dissipation fins, 2-a front panel, 21-a first heat dissipation window hole, 22-a starting switch, 23-an indicator light, 24-a power supply interface, 25-a communication interface, 26-an expansion card installation port, 261-an expansion card cover plate, 27-an antenna installation joint, 3-a rear cover plate, 31-a second heat dissipation window hole, 32-an installation notch, 4-a bottom plate, 41-an installation frame, 411-an installation fixing hole, 5-a main control assembly, 51-an installation seat, 511-a heat dissipation through hole, 6-an installation plate, 7-a heat conduction module, 8-a hard disk installation plate and 9-a memory strip slot.

Detailed Description

The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for better illustration of the present embodiment, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

The description of "first", "second", etc. referred to in the embodiments of the present invention is for descriptive purposes only and is not to be construed as indicating or implying any relative importance or implicit indication of the number of technical features indicated, whereby the features defined as "first", "second", etc. may explicitly or implicitly include at least one such feature.

Meanwhile, the terms "upper", "lower", "front", "rear", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the designated device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, so to speak, as communicating between the two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

For the purpose of clearly understanding the technical features, objects, and effects of the present invention, the detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings, but the embodiments of the present invention are not limited thereto.

As shown in fig. 1 to 6, an AI visual controller includes a housing assembled by a U-shaped heat dissipation housing 1, a front panel 2, a rear cover plate 3 and a bottom plate 4, and a main control assembly 5 installed in the housing, wherein a plurality of heat dissipation fins 11 are arranged in an array manner outside the U-shaped heat dissipation housing 1;

the front panel 2 is provided with a first heat radiation window hole 21, and the rear cover 3 is provided with a second heat radiation window hole 31 corresponding to the front and rear of the first heat radiation window hole 21.

The surfaces of the left and right sides of the heat dissipation fins 11 arranged outside the U-shaped heat dissipation casing 1 are in the shape of a corrugated surface. The heat dissipation fins 11 are made of metal (mostly aluminum or copper) with good thermal conductivity, light weight and easy processing and forming, and are attached or installed on the heat generation surface to dissipate heat in a complex heat exchange mode. After heat radiation fin 11 has absorbed the heat, give off the heat with the form of convection current, at the radiating in-process heat radiating area of convection current mainly by heat radiation fin 11's surface area size decision, the surface area is big more, the radiating effect is better, consequently the utility model provides a heat radiation fin 11 surface design in the U-shaped radiating shell 1 outside is the corrugated surface shape to ensure that the radiating effect is good.

The front panel 2 is provided with a starting switch 22, an indicator lamp 23, a plurality of power interfaces 24 and a plurality of communication interfaces 25 which are connected with the main control assembly 5; power source 24 is POE power supply interface, and communication interface 25 includes USB interface, giga net gape, serial ports, GPIO interface and DIO interface etc. and GIE and USB camera are conveniently connected to the USB interface, and the DIO interface can carry out multiple integration as input/output port, and is compatible good, convenient extension, and the function is various, and application scope is wide.

The casing internal fixation is provided with mounting panel 6, mounting panel 6 and front panel 2 and the equal fixed connection of back shroud 3, the integrated one side in mounting panel 6 of installing main control subassembly 5, the opposite side of installing panel 6 is provided with the heat conduction module 7 with 5 zonulae occludens of main control subassembly, heat conduction module 7 adopts the copper to make, the heat conduction is respond well, can effectively conduct the heat that produces in the 5 operation processes of main control subassembly and shift, finally heat radiation fins 11 through U-shaped radiating shell 1, first heat dissipation fenestra 21 and second heat dissipation fenestra 31 distribute away, ensure main control subassembly 5 steady operation under normal temperature.

The front panel 2 is provided with an expansion card mounting port 26, an expansion card cover plate 261 is configured on the expansion card mounting port 26, and a Magic I/O expansion card can be conveniently installed in the expansion card mounting port 26 by opening the expansion card cover plate 261, so that corresponding functions are expanded.

Two antenna erection joints 27 are symmetrically arranged on the front panel 2 and used for installing the WiFi antenna, and the threaded connection face is arranged outside the antenna erection joints 27, so that the WiFi antenna can be quickly and fixedly installed.

The left side and the right side of the bottom plate 4 are fixedly provided with mounting frames 41, a plurality of mounting fixing holes 411 are symmetrically arranged on the mounting frames 41, and the AI vision controller can be horizontally or vertically and fixedly mounted on a detection part of a production line by screws.

U-shaped heat dissipation shell 1, front panel 2, back shroud 3 and bottom plate 4 are integrated into one piece structure respectively, and its material all adopts cast aluminium, the machine-shaping of being convenient for, and structural strength is good, and the radiating effect is good.

The main control assembly 5 comprises a mainboard, a central processing unit, a conversion board, a network card and a display card which are arranged in an integrated manner; the main control assembly 5 is provided with a mounting seat 51 outside in a matching manner, and the surface of the mounting seat 51 is provided with a plurality of heat dissipation through holes 511; the rear cover plate 3 is provided with a mounting notch 32 corresponding to the main control assembly 5 in a penetrating manner, and the main control assembly 5 is mounted in or taken out of the mounting seat 51.

Still be provided with hard disk mounting panel 8 and a plurality of DRAM slot 9 in the casing for installation hard disk and DRAM to the extended functionality ensures the device normal operating.

In the drawings, the positional relationship is described for illustrative purposes only and is not to be construed as limiting the present patent; it is to be understood that the above-described embodiments of the present invention are merely examples provided for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. An AI visual controller comprises a shell and a main control component arranged in the shell, and is characterized in that the shell is assembled by a U-shaped heat dissipation shell, a front panel, a rear cover plate and a bottom plate, and a plurality of heat dissipation fins are arranged on the outer side of the U-shaped heat dissipation shell in an array manner;

2. The AI visual controller of claim 1, wherein the surfaces of the left and right sides of the heat sink fins disposed outside the U-shaped heat sink shell are corrugated in shape.

3. The AI visual controller of claim 2, wherein the front panel has a start switch, an indicator light, and a plurality of power interfaces and communication interfaces connected to the master control assembly;

the communication interface comprises a USB interface, a gigabit network port, a serial port, a GPIO interface and a DIO interface.

4. The AI visual controller of claim 3, wherein a mounting plate is fixedly disposed within the housing, the main control assembly is integrally mounted to one side of the mounting plate, and a heat conduction module is disposed on the other side of the mounting plate and connected to the main control assembly.

5. The AI visual controller of claim 4, wherein the front panel has an expansion card mounting opening configured with an expansion card cover.

6. The AI visual controller of claim 5, wherein the front panel has at least one antenna mounting tab disposed thereon for mounting a WiFi antenna.

7. The AI visual controller of claim 6, wherein mounting brackets are fixedly disposed on the left and right sides of the base plate, and a plurality of mounting holes are symmetrically disposed on the mounting brackets.

8. The AI visual controller of claim 7, wherein the U-shaped heat sink housing, the front plate, the back plate, and the bottom plate are each integrally formed of metal.

9. The AI visual controller of any of claims 1-8, wherein the master control component comprises an integrated motherboard, a central processing unit, a converter board, a network card and a graphics card;

the main control assembly is externally provided with a mounting seat in a matching way, and the surface of the mounting seat is provided with a plurality of radiating through holes;

and the rear cover plate is provided with an installation notch corresponding to the main control assembly in a penetrating manner and used for installing the main control assembly into the installation seat or taking the main control assembly out of the installation seat.

10. The AI visual controller of claim 9, wherein a hard disk mounting plate and a plurality of memory stick slots are also provided within the housing for mounting a hard disk and a memory stick.