CN213873766U - Industrial furnace charging control system based on Internet of things - Google Patents
Industrial furnace charging control system based on Internet of things Download PDFInfo
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- CN213873766U CN213873766U CN202022323283.7U CN202022323283U CN213873766U CN 213873766 U CN213873766 U CN 213873766U CN 202022323283 U CN202022323283 U CN 202022323283U CN 213873766 U CN213873766 U CN 213873766U
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Abstract
The utility model relates to an industrial furnace feeding control technical field especially relates to an industrial furnace feeding control system based on thing networking. Including feeding cylinder, reinforced conveying part, data acquisition module, data transmission module, data analysis module and execution control module, be provided with the weighing pressure sensor who is connected with the returning face plate in the feeding cylinder, one side that the returning face plate stretches out the feeding cylinder is provided with the upset arm, the upset arm is through the telescopic cylinder drive upset that sets up, the telescopic cylinder with execution control module connects, the conveying part is driven by the servo motor who sets up, be provided with rotational speed measuring device in the servo motor. Relevant information is detected through the pressure sensor, the temperature sensor and the rotating speed measuring device, the detected information is transmitted to the data analysis module through the wireless data transmission module to be analyzed, and a control signal is sent to the execution control module to be executed by the telescopic cylinder and the servo motor to perform relevant control actions, so that the filling automation degree is high.
Description
Technical Field
The utility model relates to an industrial furnace feeding control technical field especially relates to an industrial furnace feeding control system based on thing networking.
Background
In the smelting process of the industrial furnace, different filler materials need to be added at different stages, the amount of various fillers and the furnace temperature under which the fillers are added directly influence the smelting grade effect of the industrial furnace. However, the existing charging system has complicated equipment operation, high labor intensity of a filler operator, poor working environment and higher experience requirement, and is easy to cause loss due to misoperation.
The internet of things is connected with a wireless network through Radio Frequency Identification (RFID), sensors, two-dimensional codes and other equipment which are arranged on various objects and an interface, so that the objects are endowed with intelligence, communication and conversation between the objects can be realized, and the objects are connected to form the network. The machine, the equipment and the personnel can be managed and controlled by the central computer through the Internet of things. The internet of things can be digitalized in the real world, and the main application fields comprise: the intelligent factory environment monitoring field, the transportation and logistics field, the health medical field, the intelligent home field and the like are continuously popularized and applied in industrial production.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem, it is not enough to the technique that exists to the aforesaid, the utility model provides an industrial furnace feeding control system based on thing networking, adopt to set up charging barrel and conveying part in the industrial furnace, pressure sensor through charging barrel, the rotational speed measuring device in temperature sensor and the conveying part in the industrial furnace detects relevant information, the information that will detect again gives data analysis module through wireless data transmission module and carries out the analysis, control signal is given for carrying out control module according to the analysis result and is carried out relevant control action by telescoping cylinder and servo motor, the intensity of labour who has solved the filler operator is high, the operational environment is poor, the higher problem of experience requirement.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: the utility model provides an industrial furnace charging control system based on thing networking which characterized in that: including feeding cylinder, reinforced conveying part, data acquisition module, data transmission module, data analysis module and execution control module, be provided with layer board and returning face plate in the feeding cylinder, be provided with weighing pressure sensor between layer board and the returning face plate, one side that the returning face plate stretches out feeding cylinder is provided with the upset arm, the upset arm is through the telescopic cylinder drive upset that sets up, the telescopic cylinder with execution control module connects, the conveying part is driven by the servo motor who sets up, be provided with rotational speed measuring device in the servo motor.
The telescopic cylinder and the servo motor are connected with the execution control module.
The data acquisition module comprises a pressure sensor, a rotating speed measuring device and an industrial furnace temperature sensor.
The data acquisition module and the execution control module are respectively connected with the data analysis module through a data transmission module and a logic circuit.
According to the technical scheme, the data transmission module is a group of ZigBee nodes, the pressure sensor, the rotating speed measuring device and the industrial furnace temperature sensor in the data acquisition module are respectively connected with one ZigBee node, and the ZigBee nodes are mutually connected for networking.
Further optimizing the technical scheme, the data analysis module is an embedded system.
Further optimize this technical scheme, data analysis module still is connected with the GPRS modem, data analysis module can be with analysis data transmission to cell-phone terminal through the GPRS modem.
Further optimize this technical scheme, the execution control module includes hydraulic solenoid valve and machine controller, hydraulic solenoid valve passes through hydraulic line and is connected with the hydraulic telescoping cylinder, machine controller with servo motor electric connection.
Further optimize this technical scheme, rotational speed measuring device is photoelectric encoder.
Compared with the prior art, the utility model has the advantages of it is following: 1. the related information is detected through a pressure sensor in the feeding cylinder, a temperature sensor in the industrial furnace and a rotating speed measuring device in the conveying part, the detected information is transmitted to the data analysis module through the wireless data transmission module for analysis, a control signal is sent to the execution control module according to the analysis result, and the execution control module executes related control actions through the telescopic cylinder and the servo motor, so that the automation degree is high, the control precision is high, and standardized production can be realized; 2. the data transmission module adopts the ZigBee technology for information transmission, and has the advantages of low power consumption, low cost, support of a large number of network nodes, support of various network topologies, simplicity, rapidness, reliability and safety; 3. the data analysis module is in data communication with the mobile phone terminal through the GPRS modem, so that remote monitoring of the mobile phone can be realized.
Drawings
Fig. 1 is a schematic structural diagram of a feeding device in an industrial furnace feeding control system based on the internet of things.
Fig. 2 is a schematic structural view of the pallet of fig. 1.
FIG. 3 is an overall connection schematic diagram of an industrial furnace charging control system based on the Internet of things.
In the figure: 1. a charging barrel; 101. a support plate; 102. a turnover plate; 103. a pressure sensor; 104. a turning arm; 105. a telescopic cylinder; 2. a conveying section; 201. a servo motor; 202. a rotational speed measuring device; 3. a data acquisition module; 4. a data transmission module; 5. a data analysis module; 6. an execution control module; 601. a hydraulic solenoid valve; 602. a motor controller; 7. a GPRS modem; 8. provided is a mobile phone terminal.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of the words "a," "an," or "the" and similar referents in the specification and claims of the present application does not denote a limitation of quantity, but rather denotes the presence of at least one. The word "comprise" or "comprises", and the like, means that the element or item listed before "comprises" or "comprising" covers the element or item listed after "comprising" or "comprises" and its equivalents, and does not exclude other elements or items. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
The specific implementation mode is as follows: with reference to fig. 1-3, an industrial furnace charging control system based on internet of things is characterized in that: including adding feed cylinder 1, reinforced conveying part 2, data acquisition module 3, data transmission module 4, data analysis module 5 and execution control module 6, be provided with layer board 101 and returning face plate 102 in adding feed cylinder 1, be provided with weighing pressure sensor 103 between layer board 101 and the returning face plate 102, one side that returning face plate 102 stretches out feed cylinder 1 is provided with upset arm 104, upset arm 104 is through the telescopic cylinder 105 drive upset that sets up, telescopic cylinder 105 with execution control module 6 connects, conveying part 2 is by servo motor 201 driven screw conveyer, be provided with rotational speed measuring device 202 in the servo motor 201, rotational speed measuring device 202 is photoelectric encoder.
The telescopic cylinder 105 and the servo motor 201 are connected with the execution control module 6.
The data acquisition module 3 comprises a pressure sensor 103, a rotating speed measuring device 202 and a plurality of temperature sensors arranged in the industrial furnace, wherein the temperature sensors can be distributed at different positions of the industrial furnace.
The data acquisition module 3 and the execution control module 6 are respectively connected with the data analysis module 5 through a data transmission module 4 through a logic circuit, and the data analysis module 5 is an embedded system.
The data transmission module 4 is a group of ZigBee nodes, the pressure sensor 103, the rotating speed measuring device 202 and the industrial furnace temperature sensor in the data acquisition module 3 are respectively connected with one ZigBee node, and the ZigBee nodes are mutually connected for networking.
The data analysis module 5 is also connected with a GPRS modem 7, and the data analysis module 5 can send the analysis data to a mobile phone terminal 8 through the GPRS modem 7.
The execution control module 6 comprises a hydraulic electromagnetic valve 601 and a motor controller 602, the hydraulic electromagnetic valve 601 is connected with the hydraulic telescopic cylinder 105 through a hydraulic pipeline, and the motor controller 602 is electrically connected with the servo motor 201.
When in use, as shown in fig. 1-3, the temperature sensor is arranged to stably collect the temperature in the furnace body of the industrial furnace according to a certain time interval, the temperature information is sent to the data analysis module 5 through the corresponding ZigBee node, the data analysis module 5 stores the temperature value of the industrial furnace when filling, the temperature value detected by the temperature sensor is compared with the temperature value stored in the data analysis module 5 in advance, when the temperature threshold is reached, the data analysis module 5 transmits a filling control signal to the execution control module 6, the execution control module 6 controls the servo motor 201 to act and convey the filling into the feeding barrel 1, the pressure sensor 103 detects the weight of the filling on the supporting plate 101 and sends the weight to the data analysis module 5 through the corresponding ZigBee node, when the set filling weight threshold is reached, the data analysis module 5 controls the servo motor 201 to slow down or stop by sending a deceleration or stop signal to the ZigBee node corresponding to the motor controller 602, to achieve precise control of the conveyor 2. After the feeding barrel 1 is filled, the data analysis module 5 sends a telescopic cylinder 105 action signal to the ZigBee node corresponding to the hydraulic electromagnetic valve 601, the telescopic cylinder 105 is controlled by hydraulic pressure to push the turnover plate 102 to turn over, and the filling material is added into the industrial furnace. Meanwhile, the GPRS modem 7 can send the sensing information obtained by the data analysis module 5 and the control information sent to the ZigBee node to the mobile phone terminal 8, and the monitoring and the control are carried out by manual remote time addition.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (6)
1. The utility model provides an industrial furnace charging control system based on thing networking which characterized in that: the automatic feeding device comprises a feeding cylinder (1), a feeding conveying part (2), a data acquisition module (3), a data transmission module (4), a data analysis module (5) and an execution control module (6), wherein a supporting plate (101) and a turnover plate (102) are arranged in the feeding cylinder (1), a weighing pressure sensor (103) is arranged between the supporting plate (101) and the turnover plate (102), a turnover arm (104) is arranged on one side, extending out of the feeding cylinder (1), of the turnover plate (102), the turnover arm (104) is driven to turn over through a set telescopic cylinder (105), the telescopic cylinder (105) is connected with the execution control module (6), the conveying part (2) is driven by a set servo motor (201), and a rotating speed measuring device (202) is arranged in the servo motor (201);
the telescopic cylinder (105) and the servo motor (201) are connected with the execution control module (6);
the data acquisition module (3) comprises a pressure sensor (103), a rotating speed measuring device (202) and an industrial furnace temperature sensor;
the data acquisition module (3) and the execution control module (6) are respectively connected with the data analysis module (5) through a data transmission module (4) and a logic circuit.
2. The industrial furnace charging control system based on the Internet of things according to claim 1, characterized in that: the data transmission module (4) is a group of ZigBee nodes, the pressure sensor (103), the rotating speed measuring device (202) and the industrial furnace temperature sensor in the data acquisition module (3) are respectively connected with one ZigBee node, and the ZigBee nodes are mutually connected for networking.
3. The industrial furnace charging control system based on the Internet of things according to claim 1, characterized in that: the data analysis module (5) is an embedded system.
4. The industrial furnace charging control system based on the Internet of things according to claim 1, characterized in that: the data analysis module (5) is also connected with a GPRS modem (7), and the data analysis module (5) can send analysis data to the mobile phone terminal (8) through the GPRS modem (7).
5. The industrial furnace charging control system based on the Internet of things according to claim 1, characterized in that: the execution control module (6) comprises a hydraulic electromagnetic valve (601) and a motor controller (602), the hydraulic electromagnetic valve (601) is connected with the hydraulic telescopic cylinder (105) through a hydraulic pipeline, and the motor controller (602) is electrically connected with the servo motor (201).
6. The industrial furnace charging control system based on the Internet of things according to claim 1, characterized in that: the rotating speed measuring device (202) is a photoelectric encoder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022323283.7U CN213873766U (en) | 2020-10-19 | 2020-10-19 | Industrial furnace charging control system based on Internet of things |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022323283.7U CN213873766U (en) | 2020-10-19 | 2020-10-19 | Industrial furnace charging control system based on Internet of things |
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| Publication Number | Publication Date |
|---|---|
| CN213873766U true CN213873766U (en) | 2021-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022323283.7U Active CN213873766U (en) | 2020-10-19 | 2020-10-19 | Industrial furnace charging control system based on Internet of things |
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| Country | Link |
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| CN (1) | CN213873766U (en) |
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- 2020-10-19 CN CN202022323283.7U patent/CN213873766U/en active Active
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