CN213866355U - A forge material smelting device for shaft member contour machining - Google Patents

A forge material smelting device for shaft member contour machining Download PDF

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Publication number
CN213866355U
CN213866355U CN202022896747.3U CN202022896747U CN213866355U CN 213866355 U CN213866355 U CN 213866355U CN 202022896747 U CN202022896747 U CN 202022896747U CN 213866355 U CN213866355 U CN 213866355U
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China
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thermal
smelting
shaft member
insulated
protection urceolus
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CN202022896747.3U
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Chinese (zh)
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田东霞
陈同民
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Jiangsu Chengding Heavy Machinery Co ltd
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Jiangsu Chengding Heavy Machinery Co ltd
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Abstract

The utility model discloses a forged material smelting device for shaft piece forming processing, which comprises a heat insulation protective outer cylinder, wherein the bottom of the inner wall of the heat insulation protective outer cylinder is rotatably connected with a high-temperature smelting furnace, the high-temperature smelting furnace consists of a crucible wall, an electric heating component and a heat insulation layer, the outer side of the crucible wall is fixedly connected with the inner side of the electric heating component, and the outer side of the electric heating component is fixedly connected with the inner side of the heat insulation layer, the utility model relates to a forged material smelting device for shaft piece forming processing, which has simple operation, convenient use and high safety protection capability, can well protect workers, can fully mix smelting raw materials in the smelting process, and simultaneously smelt under the condition of relative vacuum, can effectively avoid the phenomenon of the raw materials oxidized on the high-temperature surface, and improve the quality of shaft piece production to a certain extent, has high practical value.

Description

A forge material smelting device for shaft member contour machining
Technical Field
The utility model relates to a shaft processing technology field specifically is a device is smelted to forging for shaft contour machining.
Background
The shaft member is a cylindrical member which is inserted through the middle of the bearing or the middle of the wheel or the middle of the gear, but a small part of the shaft member is square. A shaft is a mechanical part that supports and rotates with a rotating part to transmit motion, torque, or bending moment. Typically in the form of a metal rod, each section may have a different diameter. The parts of the machine that rotate are mounted on the shaft. The shaft can be divided into a crankshaft and a straight shaft according to different axial shapes, and the shaft parts are made of different materials according to different working conditions and use requirements and adopt different heat treatment specifications (such as quenching and tempering, normalizing, quenching and the like) so as to obtain certain strength, toughness and wear resistance.
The existing shaft piece smelting device does not have the function of uniformly mixing after melting raw materials, so that reinforcing materials added into the raw materials are easily unevenly distributed, the quality of a shaft piece is influenced, meanwhile, air cannot be effectively isolated in the smelting process, and raw materials on the surface are easily oxidized at high temperature.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a device is smelted to forging for shaft piece contour machining to solve the function that the device was smelted to current shaft piece that proposes in the above-mentioned background art does not possess the mixing after melting the raw materials, the reinforcing material that leads to adding in the raw materials distributes unevenly easily, influences the quality of shaft piece, and the smelting in-process simultaneously can not effectual isolated air, the problem of the easy oxidation of surperficial raw and other materials under high temperature.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a device is smelted to forging for axle piece contour machining, includes thermal-insulated protection urceolus, the bottom of thermal-insulated protection urceolus inner wall is rotated and is connected with pyrometallurgical furnace, pyrometallurgical furnace comprises crucible wall, electrical heating subassembly and thermal-insulated heat preservation, the outside of crucible wall and electrical heating subassembly's inboard fixed connection, electrical heating subassembly's the outside and the inboard fixed connection of thermal-insulated heat preservation, the fixed annular transmission rack that is provided with in center in pyrometallurgical furnace outside, one side at pyrometallurgical furnace top articulates there is sealed smelting lid, one side fixed mounting of thermal-insulated protection urceolus has gear motor, gear motor's the fixed transmission fluted disc that is provided with of output, the opposite side fixed mounting of thermal-insulated protection has the vacuum pump, the fixed intercommunication of air intake of vacuum pump has the vacuum tube, one side at thermal-insulated protection urceolus top articulates there is the outer protective cover, the center of the bottom of the heat-insulation protective outer barrel is fixedly communicated with a liquid drainage channel, the outer ring of the bottom of the heat-insulation protective outer barrel is fixedly provided with three uniformly distributed supporting foot frames, and the front of the heat-insulation protective outer barrel is fixedly provided with a control panel.
As an optimized technical scheme of the utility model, the fixed porcelain plectrum that is provided with a plurality of evenly distributed of inner wall of pyrometallurgical furnace.
As an optimized technical scheme of the utility model, one side of transmission fluted disc is passed thermal-insulated protection urceolus and is connected with one side meshing of annular transmission rack.
As an optimized technical proposal of the utility model, one end of the vacuum tube passes through the heat insulation protection outer cylinder and is fixedly communicated with the top of one side of the high-temperature smelting furnace.
As a preferred technical scheme of the utility model, one side fixed mounting of control panel has starting switch, gear motor, vacuum pump and pad electric heating assembly are all through starting switch and external power supply electric connection.
Compared with the prior art, the beneficial effects of the utility model are that: this smelting device easy operation, convenient to use has very high safety protection ability, can carry out fine protection to the staff, at the smelting in-process, can smelt the raw materials and carry out abundant mixing, and the smelting goes on under the condition that is in relative vacuum simultaneously, can effectually avoid the raw materials at the phenomenon of high temperature surface oxidation, and the quality of certain degree improvement axle production has very high practical value.
Drawings
FIG. 1 is a schematic view of the front view of the main body of the present invention;
FIG. 2 is a schematic structural view of a main body of the present invention in front view;
FIG. 3 is a schematic view of the appearance structure of the pyrometallurgical furnace of the present invention;
fig. 4 is an enlarged schematic structural view of part a of the present invention.
In the figure: 1. a supporting foot rest; 2. a heat-insulating protective outer cylinder; 3. a transmission fluted disc; 4. a high temperature smelting furnace; 5. a vacuum pump; 6. an outer protective cover; 7. vacuumizing a tube; 8. a reduction motor; 9. a control panel; 10. porcelain plectrum; 11. a crucible wall; 12. a liquid discharge channel; 13. sealing the smelting cover; 14. an annular transmission rack; 15. an electrical heating assembly; 16. a heat insulation layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the utility model provides a forged material smelting device for shaft forming, which comprises a heat insulation protective outer cylinder 2, a high temperature smelting furnace 4 is rotatably connected to the bottom of the inner wall of the heat insulation protective outer cylinder 2, the high temperature smelting furnace 4 is composed of a crucible wall 11, an electric heating component 15 and a heat insulation layer 16, the outer side of the crucible wall 11 is fixedly connected with the inner side of the electric heating component 15, the outer side of the electric heating component 15 is fixedly connected with the inner side of the heat insulation layer 16, an annular transmission rack 14 is fixedly arranged at the center of the outer side of the high temperature smelting furnace 4, a sealing smelting cover 13 is hinged to one side of the top of the high temperature smelting furnace 4, a speed reducing motor 8 is fixedly arranged at one side of the heat insulation protective outer cylinder 2, a transmission fluted disc 3 is fixedly arranged at the output end of the speed reducing motor 8, a vacuum pump 5 is fixedly arranged at the other side of the heat insulation protective outer cylinder 2, an air inlet of the vacuum pump 5 is fixedly communicated with a vacuum pipe 7, one side at 2 tops of thermal-insulated protective outer tube is articulated to have outer protective cover 6, and the center of 2 bottoms of thermal-insulated protective outer tube is fixed to be communicated with flowing back passageway 12, and the outer lane of 2 bottoms of thermal-insulated protective outer tube is fixed and is provided with three evenly distributed's support foot rest 1, and the front fixed mounting of thermal-insulated protective outer tube 2 has control panel 9.
Preferably, the inner wall of the pyrometallurgical furnace 4 is fixedly provided with a plurality of porcelain plectrums 10 which are uniformly distributed, so that in the smelting process, raw materials can be smelted to be fully mixed, and the production quality of the shaft piece is improved.
Preferably, one side of the transmission fluted disc 3 penetrates through the heat insulation protection outer cylinder 2 to be in meshed connection with one side of the annular transmission rack 14, so that the high-temperature smelting furnace 4 can be transmitted, and the internal production raw materials can be fully stirred.
Preferably, one end of the vacuumizing pipe 7 penetrates through the heat-insulation protective outer cylinder 2 to be fixedly communicated with the top of one side of the high-temperature smelting furnace 4, so that smelting is carried out under the condition of relative vacuum, the phenomenon that raw materials are oxidized on the surface of high temperature can be effectively avoided, the quality of shaft production is improved to a certain degree, and the vacuumizing pipe has high practical value.
Preferably, one side fixed mounting of control panel 9 has a starting switch, and gear motor 8, vacuum pump 5 and pad electric heating assembly 15 are all through starting switch and external power supply electric connection, easy operation, convenient to use, and practical value is higher.
When the device is used, the utility model relates to a forging stock smelting device for shaft piece forming processing, firstly, the smelting device is fixed stably, then the outer protective cover 6 and the sealed smelting cover 13 are opened in sequence, then mixed smelting raw materials can be added into the high-temperature smelting furnace 4, then the sealed smelting cover 13 and the outer protective cover 6 are closed in sequence, then the starting switch is pressed, the speed reducing motor 8, the vacuum pump 5 and the electric heating assembly 15 are electrified for smelting, the smelting operation can be carried out, the smelting device is simple in operation, convenient in use and high in safety protection capability, the device can well protect workers, the speed reducing motor 8 drives the high-temperature smelting furnace 4 through the transmission fluted disc 3 for rotary smelting, the porcelain stirring sheet 10 can be used for fully mixing the smelting raw materials in the smelting process, the quality of shaft piece production is improved, the vacuum pump 5 enables the smelting to be carried out under the relative vacuum condition, can effectually avoid the raw materials in the phenomenon of high temperature surface oxidation, after the smelting work is accomplished, emit through flowing back passageway 12 smelt smelting can, have very high practical value, be worth promoting.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (5)

1. The utility model provides a device is smelted to forging for shaft member contour machining, includes thermal-insulated protection urceolus (2), its characterized in that: the bottom of thermal-insulated protection urceolus (2) inner wall is rotated and is connected with pyrometallurgical furnace (4), pyrometallurgical furnace (4) comprises crucible wall (11), electrical heating component (15) and thermal-insulated heat preservation (16), the outside of crucible wall (11) and the inboard fixed connection of electrical heating component (15), the outside of electrical heating component (15) and the inboard fixed connection of thermal-insulated heat preservation (16), the fixed annular transmission rack (14) that is provided with in center in pyrometallurgical furnace (4) outside, one side at pyrometallurgical furnace (4) top articulates there is sealed smelting lid (13), one side fixed mounting of thermal-insulated protection urceolus (2) has gear motor (8), the output of gear motor (8) is fixed and is provided with transmission fluted disc (3), the opposite side fixed mounting of thermal-insulated protection urceolus (2) has vacuum pump (5), the fixed intercommunication of air intake of vacuum pump (5) has evacuation pipe (7), one side at thermal-insulated protection urceolus (2) top articulates there is outer protective cover (6), the fixed intercommunication in center of thermal-insulated protection urceolus (2) bottom has flowing back passageway (12), the fixed support foot rest (1) that is provided with three evenly distributed of outer lane of thermal-insulated protection urceolus (2) bottom, the positive fixed mounting of thermal-insulated protection urceolus (2) has control panel (9).
2. The forged material smelting device for shaft member forming processing according to claim 1, wherein: the inner wall of the high-temperature smelting furnace (4) is fixedly provided with a plurality of porcelain stirring pieces (10) which are uniformly distributed.
3. The forged material smelting device for shaft member forming processing according to claim 1, wherein: one side of the transmission fluted disc (3) penetrates through the heat insulation protective outer cylinder (2) to be in meshed connection with one side of the annular transmission rack (14).
4. The forged material smelting device for shaft member forming processing according to claim 1, wherein: one end of the vacuumizing pipe (7) penetrates through the heat-insulating protective outer cylinder (2) to be fixedly communicated with the top of one side of the high-temperature smelting furnace (4).
5. The forged material smelting device for shaft member forming processing according to claim 1, wherein: one side fixed mounting of control panel (9) has starting switch, gear motor (8), vacuum pump (5) and pad electric heating element (15) all are through starting switch and external power supply electric connection.
CN202022896747.3U 2020-12-04 2020-12-04 A forge material smelting device for shaft member contour machining Active CN213866355U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022896747.3U CN213866355U (en) 2020-12-04 2020-12-04 A forge material smelting device for shaft member contour machining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022896747.3U CN213866355U (en) 2020-12-04 2020-12-04 A forge material smelting device for shaft member contour machining

Publications (1)

Publication Number Publication Date
CN213866355U true CN213866355U (en) 2021-08-03

Family

ID=77042014

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022896747.3U Active CN213866355U (en) 2020-12-04 2020-12-04 A forge material smelting device for shaft member contour machining

Country Status (1)

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CN (1) CN213866355U (en)

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