CN213856412U - Detection device for stamping production line and stamping production line - Google Patents
Detection device for stamping production line and stamping production line Download PDFInfo
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- CN213856412U CN213856412U CN202022191545.9U CN202022191545U CN213856412U CN 213856412 U CN213856412 U CN 213856412U CN 202022191545 U CN202022191545 U CN 202022191545U CN 213856412 U CN213856412 U CN 213856412U
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Abstract
The utility model discloses a detection device for punching production line, include: the device comprises a detection platform, a detection mould and a manipulator; wherein: the detection platform is arranged at the tail end of the stamping production line and used for bearing the detection die; the detection mould comprises a bottom plate and a limiting element; the manipulator is used for picking up the punched product after punching and placing the punched product in a detection station of the detection die. The utility model discloses a fuse testing platform in the stamping production line to being equipped with detection mould and manipulator and carrying out online real-time detection to the punching press product, detection speed and punching press speed are synchronous, not only save the middle transfer link of independent detection, still effectively promoted detection efficiency, and equipment configuration itself is simple in addition, low in production cost is honest and clean, consequently, this technical scheme's detection device has eliminated the influence of detection link to production efficiency.
Description
Technical Field
The utility model relates to a punching press production facility, concretely relates to detection device and punching press production line for punching press production line.
Background
A punching machine, also called a punch press, is a punching production device mainly for plates. Compared with the traditional machining, the stamping process has the technical advantages of material and energy saving, high efficiency and lower requirements on operators, and the technical advantages which cannot be achieved by the machining can be achieved through various dies.
The punching production line is production equipment which takes a punching machine as a core manufacturing unit and realizes continuous punching production under the control of an automatic system, but the punching products of the existing punching production line can enter a packaging and delivery link after being detected to be qualified.
In the prior art, the stamping product usually needs an independent detection program, but because the number of the stamping product is huge, if the detection speed of independent detection is not matched with the speed of stamping production, product backlog can be easily caused, and further the capacity of the stamping product is restricted, when the situation is met, in order to meet the capacity requirement, a manufacturer often takes a spot check measure to deal with the product, and for the product with higher quality requirement, more detection equipment and personnel have to be equipped, the detection cost is higher, and the market competitiveness of the product is reduced.
Therefore, a detection device with detection speed matched with the stamping speed of the stamping production line, rapidness, high efficiency and stable detection quality is needed in the technical field.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a with the supporting setting of punching production line, detection speed and punching press speed are synchronous, swift high-efficient and detection quality is stable detection device.
In order to achieve the above purpose, the technical solution of the present invention is as follows:
on the one hand, the utility model discloses a detection device for punching production line, include: the device comprises a detection platform, a detection mould and a manipulator; the detection platform is arranged at the tail end of the stamping production line and used for bearing the detection die and providing a detection operation space for detecting the stamping product, and one or more die stations are arranged on the detection platform; the detection molds are arranged on the upper surface of the detection platform, the number of the detection molds is consistent with that of the mold stations, each detection mold comprises a bottom plate and a limiting element, the bottom plate is connected with the top of the detection platform corresponding to the mold stations, and the limiting elements are arranged on the top of the bottom plate in a shape matched with the projection shape of a punched product on the bottom plate to form the detection stations; the manipulator is arranged above the detection platform and used for picking up punched products and placing the punched products in a detection station of the detection die.
The beneficial effect of adopting above-mentioned technical scheme is: the middle transfer link that the independent process of stamping product detected existence among the prior art has fully been considered wastes time and energy, thereby detection speed and the higher problem of detection cost of punching press production speed mismatch influence the whole production efficiency of product, through fusing testing platform in the punching press production line, and be equipped with detection mould and manipulator and carry out online real-time detection to the stamping product, detection speed and stamping speed are synchronous, not only save the middle transfer link of independent detection, detection efficiency has still effectively been promoted, equipment configuration itself is simple in addition, low in production cost, therefore, this technical scheme's detection device is when satisfying the detection requirement, the influence of detection link to production efficiency has been eliminated.
As a further improvement of the present invention, the bottom plate is detachably connected to the detection platform.
The beneficial effect of adopting above-mentioned technical scheme is: the bottom plate of the die and the detection platform are detachably connected, so that the detection die is convenient to replace, the detection requirements of products of different specifications and types are met, and the application range of the detection device is effectively expanded.
As the utility model discloses a further improvement again, be equipped with two at least pairs of elongated holes on the bottom plate, the length direction in two at least pairs of elongated holes is different, and is every right the elongated hole includes two edges the length direction central line or the width direction central line symmetry of bottom plate set up and the elongated hole that is parallel to each other, the bottom plate passes at least one pair of through threaded connection spare the elongated hole with testing platform connects.
The beneficial effect of adopting above-mentioned technical scheme is: two pairs of elongated holes with different length directions are introduced into the bottom plate, so that the relative position of the bottom plate can be conveniently adjusted in different directions in the horizontal direction, the adjustment is fast and flexible, and the detection requirements of different stamping products can be met.
As the utility model discloses a further improvement again, it still includes four at least screw thread regulating parts to detect the mould, the bottom plate along circumference be equipped with the same and assorted screw thread through-hole of screw thread regulating part number of quantities, screw thread regulating part establishes soon in the screw thread through-hole, be used for adjusting the height and the levelness of bottom plate.
The beneficial effect of adopting above-mentioned technical scheme is: the introduction of the thread adjusting piece is convenient for adjust the height and the levelness of the detection die in the vertical direction so as to adapt to the detection requirements of punching products with different heights, and the application range of the detection device is further expanded.
As a further improvement of the present invention, the thread adjusting member includes a countersunk head bolt and a limit retainer ring, and the limit retainer ring is detachably connected to the end of the countersunk head bolt; a first sinking groove matched with a countersunk head of the countersunk head bolt is formed in the upper surface of the bottom plate by taking the threaded through hole as a center, and the depth of the first sinking groove is greater than the height of the countersunk head; the lower surface of the bottom plate is provided with a second sinking groove matched with the limiting check ring by taking the threaded through hole as the center, and the depth of the second sinking groove is equal to the thickness of the limiting check ring.
The beneficial effect of adopting above-mentioned technical scheme is: the setting of spacing retaining ring, on the one hand, can avoid the countersunk head bolt to influence the adjustment precision in the damaged of testing platform contact surface through the in-process of rotatory lift adjustment detection mould height or levelness, and on the other hand plays limiting displacement to the countersunk head bolt, is convenient for control countersunk head bolt's the height of unscrewing.
As the utility model discloses a further improvement still, the manipulator is including picking up subassembly, manipulator actuating mechanism and manipulator support, it is located to pick up the subassembly detect the top of mould, and with manipulator actuating mechanism links to each other, manipulator actuating mechanism fixes on the manipulator support, manipulator support fixes detection platform's lateral part is subaerial.
The beneficial effect of adopting above-mentioned technical scheme is: the manipulator corresponds the configuration with testing platform, can conveniently snatch the punching press product from the transportation platform of punching press production line and place on the detection mould of testing platform top.
As a further improvement, the pick-up assembly includes crossbeam, arm and tongs, the crossbeam with manipulator actuating mechanism connects, the quantity of arm is one or more, and evenly arranges the crossbeam below, the tongs with the quantity of arm is unanimous, and with the arm is kept away from the one end of crossbeam is connected.
The beneficial effect of adopting above-mentioned technical scheme is: the cross beam is introduced into the picking assembly, so that the arrangement of a plurality of grippers is facilitated, a plurality of punched products can be grabbed at one time for detection, or in the multi-step detection process, the punched products are grabbed from the transportation platform of the punching production line one by one and move through each detection step until all detection is completed.
As a further improvement, the manipulator driving mechanism includes reciprocating rocker arm and rocker arm drive unit, the one end of reciprocating rocker arm with the crossbeam hinge is connected, the other end with rocker arm drive unit connects, just the centre-to-centre spacing that the gyration diameter of reciprocating rocker arm equals two adjacent arms.
The beneficial effect of adopting above-mentioned technical scheme is: compared with a transmission mode of lifting and driving displacement, the rocker arm driving unit and the reciprocating rocker arm are arranged, so that the displacement is easier to control, the action is simpler, and the device is more suitable for grabbing and placing actions with fixed length displacement.
As the utility model discloses a further improvement again, testing platform still includes rotation branch platform and rotation driving unit, the rotation divide the platform with rotation driving unit connects, rotation driving unit does the rotation divides the platform to provide rotary power to it is rotatory to the predetermined direction of detection to drive the punching press product of placing on the rotation branch platform.
The beneficial effect of adopting above-mentioned technical scheme is: the introduction of the rotary sub-platform and the rotary driving unit can meet the requirements of detection of the punched products in different directions, and the application range of the detection device is further expanded.
On the other hand, the utility model also discloses a punching production line, punching production line include among the above-mentioned arbitrary technical scheme be used for punching production line's detection device.
The beneficial effect of adopting above-mentioned technical scheme is: including detection device's among the above-mentioned technical scheme punching production line, all can effectively solve the independent process of punching press product and detect the intermediate transfer link that exists and waste time and energy, thereby detection speed and the problem that the whole productivity of product is influenced to the unmatched problem of punching press production speed, through online real-time detection, accomplish the production and detect integration, improved the production efficiency of product greatly, in time pick out unqualified product, easily control product quality's stability.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic configuration diagram of a detection device according to the present invention;
fig. 2 is a schematic top view of a bottom plate of the detecting device of the present invention;
fig. 3 is a schematic front view of a bottom plate in the detecting device of the present invention;
FIG. 4 is a schematic view of another detecting device of the present invention;
the corresponding part names indicated by the numbers in the figures are as follows:
a press line 01; a stamped product 02; a detection platform 1; rotating the sub-platform 11; a rotation drive unit 12; detecting the die 2; a bottom plate 21; an elongated hole 211; a threaded connection 212; a threaded through hole 213; a first sink 214; a second sink 215; a stop element 22; a threaded adjustment member 23; a countersunk head bolt 231; a limit stop ring 232; a manipulator 3; a pick-up assembly 31; a cross member 311; a robotic arm 312; a grip 313; a manipulator drive mechanism 32; a double rocker arm 321; a rocker arm driving unit 322; a robot holder 33.
Detailed Description
To facilitate understanding of the present invention, the present invention will be described more fully and specifically with reference to the accompanying drawings and preferred embodiments, but the scope of the present invention is not limited to the specific embodiments described below. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In order to realize the utility model discloses a purpose, the utility model provides a technical scheme does:
in some embodiments of the present invention, as shown in fig. 1, a detection device for a punching production line is disclosed, comprising: the device comprises a detection platform 1, a detection mould 2 and a manipulator 3; the detection platform 1 is arranged at the tail end of the stamping production line 01 and used for bearing the detection die 2 and providing a detection operation space for detecting the stamping product 02, and one or more die stations are arranged on the detection platform 1; the detection molds 2 are arranged on the upper surface of the detection platform 1 and are consistent with the number of mold stations, each detection mold 2 comprises a bottom plate 21 and a limiting element 22, the bottom plate 21 is connected with the top of the detection platform 1 corresponding to the mold stations, and the limiting elements 22 are arranged on the top of the bottom plate 21 in a shape matched with the projection shape of the punched product 02 on the bottom plate 21 to form the detection stations; and the manipulator 3 is arranged above the detection platform 1 and used for picking up the punched product 02 and placing the punched product in a detection station of the detection die 2.
The beneficial effect of adopting above-mentioned technical scheme is: the middle transfer link that the independent process of stamping product detected existence among the prior art has fully been considered wastes time and energy, thereby detection speed and the higher problem of detection cost of punching press production speed mismatch influence the whole production efficiency of product, through fusing testing platform in the punching press production line, and be equipped with detection mould and manipulator and carry out online real-time detection to the stamping product, detection speed and stamping speed are synchronous, not only save the middle transfer link of independent detection, detection efficiency has still effectively been promoted, equipment configuration itself is simple in addition, low in production cost, therefore, this technical scheme's detection device is when satisfying the detection requirement, the influence of detection link to production efficiency has been eliminated.
In other embodiments of the present invention, as also shown in fig. 1, the bottom plate 21 is detachably connected to the testing platform 1.
The beneficial effect of adopting above-mentioned technical scheme is: the bottom plate of the die and the detection platform are detachably connected, so that the detection die is convenient to replace, the detection requirements of products of different specifications and types are met, and the application range of the detection device is effectively expanded.
In other embodiments of the present invention, as shown in fig. 2, at least two pairs of elongated holes 211 are disposed on the bottom plate 21, the length directions of the at least two pairs of elongated holes 211 are different, each pair of elongated holes 211 includes two elongated holes 211 that are symmetrically disposed along the length direction center line or the width direction center line of the bottom plate 21 and are parallel to each other, and the bottom plate 21 passes through at least one pair of elongated holes 211 through the threaded connection 212 to be connected to the detection platform 1.
The beneficial effect of adopting above-mentioned technical scheme is: two pairs of elongated holes with different length directions are introduced into the bottom plate, so that the relative position of the bottom plate can be conveniently adjusted in different directions in the horizontal direction, the adjustment is fast and flexible, and the detection requirements of different stamping products can be met.
In other embodiments of the present invention, as shown in fig. 2 and 3, the detection mold 2 further includes at least four screw thread adjusting members 23, the bottom plate 21 is circumferentially provided with screw thread through holes 213 which are the same in number and match with the screw thread adjusting members 23, and the screw thread adjusting members 23 are rotatably provided in the screw thread through holes 213 for adjusting the height and the levelness of the bottom plate 21.
The beneficial effect of adopting above-mentioned technical scheme is: the introduction of the thread adjusting piece is convenient for adjust the height and the levelness of the detection die in the vertical direction so as to adapt to the detection requirements of punching products with different heights, and the application range of the detection device is further expanded.
In other embodiments of the present invention, as shown in fig. 3, the threaded adjusting member 23 includes a countersunk head bolt 231 and a limiting retainer 232, and the limiting retainer 232 is detachably connected to the end of the countersunk head bolt 231; a first sinking groove 214 matched with the countersunk head of the countersunk bolt 231 is formed in the upper surface of the bottom plate 21 by taking the threaded through hole 213 as a center, and the depth of the first sinking groove 214 is greater than the height of the countersunk head; the lower surface of the bottom plate 21 is provided with a second sinking groove 215 matched with the limit retainer 232 by taking the threaded through hole 213 as a center, and the depth of the second sinking groove 215 is equal to the thickness of the limit retainer 232.
The beneficial effect of adopting above-mentioned technical scheme is: the setting of spacing retaining ring, on the one hand, can avoid the countersunk head bolt to influence the adjustment precision in the damaged of testing platform contact surface through the in-process of rotatory lift adjustment detection mould height or levelness, and on the other hand plays limiting displacement to the countersunk head bolt, is convenient for control countersunk head bolt's the height of unscrewing.
In other embodiments of the present invention, as shown in fig. 4, the robot 3 includes a picking assembly 31, a robot driving mechanism 32 and a robot support 33, the picking assembly 31 is located above the detection mold 2 and connected to the robot driving mechanism 32, the robot driving mechanism 32 is fixed on the robot support 33, and the robot support 33 is fixed on the ground of the side portion of the detection platform.
The beneficial effect of adopting above-mentioned technical scheme is: the manipulator corresponds the configuration with testing platform, can conveniently snatch the punching press product from the transportation platform of punching press production line and place on the detection mould of testing platform top.
In other embodiments of the present invention, as shown in fig. 4, the picking assembly 31 includes a cross beam 311, one or more mechanical arms 312 and grippers 313, the cross beam 311 is connected to the mechanical arm driving mechanism 32, the number of the mechanical arms 312 is one or more, and the one or more mechanical arms are uniformly arranged below the cross beam 311, and the grippers 313 are the same as the number of the mechanical arms 312 and are connected to one end of the mechanical arms 312 far from the cross beam 311.
The beneficial effect of adopting above-mentioned technical scheme is: the cross beam is introduced into the picking assembly, so that the arrangement of a plurality of grippers is facilitated, a plurality of punched products can be grabbed at one time for detection, or in the multi-step detection process, the punched products are grabbed from the transportation platform of the punching production line one by one and move through each detection step until all detection is completed.
In other embodiments of the present invention, as shown in fig. 4, the manipulator driving mechanism 32 includes a reciprocating rocker 321 and a rocker driving unit 322, one end of the reciprocating rocker 321 is hinged to the cross beam 311, the other end of the reciprocating rocker 321 is connected to the rocker driving unit 322, and the rotation diameter of the reciprocating rocker 321 is equal to the center-to-center distance between two adjacent mechanical arms 312.
The beneficial effect of adopting above-mentioned technical scheme is: compared with a transmission mode of lifting and driving displacement, the rocker arm driving unit and the reciprocating rocker arm are arranged, so that the displacement is easier to control, the action is simpler, and the device is more suitable for grabbing and placing actions with fixed length displacement.
In other embodiments of the present invention, as shown in fig. 4, the detecting platform 1 further includes a rotary sub-platform 11 and a rotary driving unit 12, the rotary sub-platform 11 is connected to the rotary driving unit 12, and the rotary driving unit 12 provides rotary power for the rotary sub-platform 11 to drive the punching products 02 placed on the rotary sub-platform 11 to rotate to a predetermined detecting direction.
The beneficial effect of adopting above-mentioned technical scheme is: the introduction of the rotary sub-platform and the rotary driving unit can meet the requirements of detection of the punched products in different directions, and the application range of the detection device is further expanded.
In other embodiments of the utility model, a punching production line is still disclosed, punching production line includes the detection device who is used for punching production line among the above-mentioned arbitrary technical scheme.
The beneficial effect of adopting above-mentioned technical scheme is: including detection device's among the above-mentioned technical scheme punching production line, all can effectively solve the independent process of punching press product and detect the intermediate transfer link that exists and waste time and energy, thereby detection speed and the problem that the whole productivity of product is influenced to the unmatched problem of punching press production speed, through online real-time detection, accomplish the production and detect integration, improved the production efficiency of product greatly, in time pick out unqualified product, easily control product quality's stability.
The above embodiments are only for illustrating the technical conception and the features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and the protection scope of the present invention can not be limited thereby, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (10)
1. A detection device for a press line, comprising: the device comprises a detection platform, a detection mould and a manipulator;
the detection platform is arranged at the tail end of the stamping production line and used for bearing the detection die and providing a detection operation space for detecting the stamping product, and one or more die stations are arranged on the detection platform;
the detection molds are arranged on the upper surface of the detection platform, the number of the detection molds is consistent with that of the mold stations, each detection mold comprises a bottom plate and a limiting element, the bottom plate is connected with the top of the detection platform corresponding to the mold stations, and the limiting elements are arranged on the top of the bottom plate in a shape matched with the projection shape of a punched product on the bottom plate to form the detection stations;
the manipulator is arranged above the detection platform and used for picking up punched products and placing the punched products in a detection station of the detection die.
2. The inspection device of claim 1, wherein the base plate is removably coupled to the inspection platform.
3. The detecting device for the punching production line according to claim 2, wherein at least two pairs of elongated holes are formed in the bottom plate, the at least two pairs of elongated holes have different length directions, each pair of elongated holes comprises two elongated holes which are symmetrically arranged along a length direction center line or a width direction center line of the bottom plate and are parallel to each other, and the bottom plate penetrates through the at least one pair of elongated holes through a threaded connector to be connected with the detecting platform.
4. The detecting device for the stamping production line as recited in claim 1, wherein the detecting die further comprises at least four screw thread adjusting members, the bottom plate is circumferentially provided with screw thread through holes which are matched with the screw thread adjusting members in the same number, and the screw thread adjusting members are screwed in the screw thread through holes to adjust the height and the levelness of the bottom plate.
5. The detecting device for the punching production line according to claim 4, wherein the thread adjusting piece comprises a countersunk head bolt and a limiting check ring, and the limiting check ring is detachably connected with the tail end of the countersunk head bolt; a first sinking groove matched with a countersunk head of the countersunk head bolt is formed in the upper surface of the bottom plate by taking the threaded through hole as a center, and the depth of the first sinking groove is greater than the height of the countersunk head; the lower surface of the bottom plate is provided with a second sinking groove matched with the limiting check ring by taking the threaded through hole as the center, and the depth of the second sinking groove is equal to the thickness of the limiting check ring.
6. The inspection device of claim 1, wherein the robot comprises a pick-up assembly, a robot drive mechanism, and a robot support, the pick-up assembly is positioned above the inspection die and coupled to the robot drive mechanism, the robot drive mechanism is secured to the robot support, and the robot support is secured to a floor of a side of the inspection platform.
7. The inspection apparatus for a press line of claim 6, wherein the pick-up assembly includes a cross-beam connected to the robot driving mechanism, one or more robots uniformly disposed below the cross-beam, and grippers in a number consistent with the number of the robots and connected to an end of the robot remote from the cross-beam.
8. The detecting device for the punching production line according to claim 7, wherein the manipulator driving mechanism comprises a reciprocating rocker arm and a rocker arm driving unit, one end of the reciprocating rocker arm is hinged with the cross beam, the other end of the reciprocating rocker arm is connected with the rocker arm driving unit, and the rotation diameter of the reciprocating rocker arm is equal to the center-to-center distance between two adjacent mechanical arms.
9. The detecting device for the punching production line according to claim 1, wherein the detecting platform further comprises a rotary sub platform and a rotary driving unit, the rotary sub platform is connected with the rotary driving unit, and the rotary driving unit provides rotary power for the rotary sub platform to drive the punched products placed on the rotary sub platform to rotate to a predetermined detecting direction.
10. A press line, characterized in that it comprises a detection device according to any one of claims 1-9.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022191545.9U CN213856412U (en) | 2020-09-29 | 2020-09-29 | Detection device for stamping production line and stamping production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022191545.9U CN213856412U (en) | 2020-09-29 | 2020-09-29 | Detection device for stamping production line and stamping production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113680682A (en) * | 2021-08-20 | 2021-11-23 | 嘉善品辉精机有限公司 | Three-station detector |
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2020
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113680682A (en) * | 2021-08-20 | 2021-11-23 | 嘉善品辉精机有限公司 | Three-station detector |
| CN113680682B (en) * | 2021-08-20 | 2023-02-24 | 嘉善品辉精机有限公司 | Three-station detector |
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