CN213833965U - Round coil winding and binding integrated machine - Google Patents

Round coil winding and binding integrated machine Download PDF

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Publication number
CN213833965U
CN213833965U CN202022655223.5U CN202022655223U CN213833965U CN 213833965 U CN213833965 U CN 213833965U CN 202022655223 U CN202022655223 U CN 202022655223U CN 213833965 U CN213833965 U CN 213833965U
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wire
winding
coil
assembly
fork arm
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CN202022655223.5U
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Chinese (zh)
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邹洪
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Shenzhen Ji Bi Automation Technology Co ltd
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Shenzhen Ji Bi Automation Technology Co ltd
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Abstract

The utility model provides a circular coil is around pricking all-in-one, wades coiling machine technical field, and it is unreasonable to solve the structural design that current coiling machine prevented wire jumper mechanism, leads to the technical deficiency that winding mechanism structure is complicated, production use cost is high, and technical scheme is including: the coil winding machine comprises a rack, wherein a winding mechanism, a bundling mechanism, a wire feeding mechanism and a coil transferring mechanism are arranged on the rack; the winding mechanism comprises a winding reel component and a cross wheel pressure disc component which are arranged in a split mode. The utility model discloses prevent jumper mechanism for the cross wheel pressure disk subassembly, extend wire reel subassembly top with the cross mode at the wire winding in-process, effectively avoided the wire jumper problem of wire winding in-process coil. Simultaneously, the cross wheel pressure disc subassembly is split type structural design with the wire reel subassembly, has replaced the connected mode that current jumper mechanism hinge type of preventing is connected on the wire reel subassembly, does not occupy wire reel subassembly inner structure space, does not influence the structural design of wire reel subassembly, has simplified the structure of wire reel mechanism, has reduced the utility model discloses production and use cost.

Description

Round coil winding and binding integrated machine
Technical Field
The utility model relates to a coiling machine technical field, more specifically relate to a circular coil is around pricking all-in-one.
Background
In the wire and cable bundling and binding industry, a winding machine is often used, in which a cylindrical male mold member is used to wind a wire thereon so that the wire is wound into a circular coil, and then the wire wound into the circular coil is manually bundled or bundled by a bundling mechanism. In order to avoid the abnormal situation of coil wire jumping caused by the reason that the diameter of the wire is too large, the number of coil winding layers is too large and the like, the wire is slipped from the top of the cylindrical convex module in the winding process, and the wire is required to be pressed by a corresponding wire jumping prevention mechanism on the winding mechanism of the winding machine, so that the problem of wire jumping in the coil winding process is solved.
Most of existing winding machines adopt hinge type structures which are integrally connected with columnar male die parts on a winding disc assembly, the hinge type structures are complex, a driving device of the hinge type structure needs to be arranged in the winding disc assembly, and the hinge type wire jumping prevention mechanisms are guaranteed not to prevent a coil transfer mechanism from transferring a coiled coil. Therefore, the hinge-type wire jumper preventing mechanism integrally connected to the columnar male die necessarily occupies part of the inner space of the winding disc assembly, the structural design of the winding disc assembly is influenced, the structure of the winding mechanism is too complex, the production and manufacturing cost of the winding machine is high, and mechanical faults are easier to occur in the using process.
Therefore, there is a need for improvements to existing winding machines.
SUMMERY OF THE UTILITY MODEL
To sum up, the utility model discloses an it is unreasonable to solve its structural design who prevents wire jumper mechanism of current coiling machine, leads to that the coiling mechanism structure is complicated, the fault rate is high, the manufacturing and use maintenance cost height etc. technique not enough, and provides a simple structure, convenient to use, and the manufacturing and use cost lower circular coil around pricking all-in-one.
For solving the utility model provides a technique is not enough, and the technical scheme of adoption is:
the utility model provides a circular coil is around pricking all-in-one, including the frame, be equipped with mechanism, wire winding mechanism, coil transfer mechanism and the binding mechanism of going up in the frame, the mechanism of going up the line transmits the wire rod extremely the mechanism of winding coils, and the coil transfer mechanism shifts the coil that the mechanism of winding coiled to binding mechanism ties up. The winding mechanism comprises a winding disc assembly for winding the wire and a cross wheel pressing disc assembly for extending to the top of the winding disc assembly in a cross-shaped mode in the winding process so as to prevent wire jumping, and the cross wheel pressing disc assembly and the winding disc assembly are arranged in a split mode.
The cross wheel pressure plate assembly comprises a first fork arm assembly and a second fork arm assembly. First yoke subassembly including first yoke and be used for the drive first yoke actuating mechanism of first yoke rotates on the first yoke and is equipped with one row activity and supports and press the first row pinch roller in order to prevent the wire jumper at wire reel subassembly top. The second fork arm assembly comprises a second fork arm and a second fork arm driving mechanism for driving the second fork arm, and a row of second rows of pressing wheels which movably press against the top of the winding reel assembly to prevent wire jumping are rotatably arranged on the second fork arm. And the middle part of the second row of pressing wheels is provided with a vacant area for crosswise nesting the first row of pressing wheels, and the second fork arm and the first fork arm are crossed at the top of the winding disc assembly through the vacant area.
The wire feeding mechanism is provided with a wire feeding action assembly, the wire feeding action assembly comprises a fixing plate, a wire feeding base is connected onto the fixing plate in a sliding mode, and a wire feeding channel for a wire to pass through is formed in the wire feeding base. One end of the upper thread base is elastically connected with a butting part, a thread bobbin for a thread to pass through is fixedly connected to the butting part, one end of the thread bobbin movably extends to the wire spool assembly, and the other end of the thread bobbin movably is inserted into the threading channel. The upper line base is further provided with a line clamping assembly for clamping a line, and the fixing plate is further provided with an upper line driving assembly for driving the upper line base to slide and a blocking portion for blocking the abutting portion.
The upper thread motion assembly also comprises a thread cutting assembly used for cutting the thread extending out of the thread cylinder.
The coil transfer mechanism comprises a coil taking claw used for grabbing a coiled coil and a coil taking claw driving mechanism used for driving the coil taking claw to move, and a pressing arm used for pressing the upper part of the coil to prevent the coil from shaking and falling is arranged on the coil taking claw.
The utility model has the advantages that: the cross pinch roller dish subassembly through winding mechanism stretches to the top of wire reel subassembly at the wire winding in-process to support the wire rod with the form of cross, make the wire rod coil the top of in-process coil and supported by the cross pinch roller dish and press spacing and can not separate with the wire reel subassembly, guaranteed that the wire rod can be coiled into circular coil smoothly, effectively solved the problem of the coil wire jumper of wire winding in-process, improved the utility model discloses a reliability has reduced the fault rate of wire winding in-process, is favorable to improving work efficiency.
And simultaneously, the utility model discloses a cross pinch roller dish subassembly adopts split type structural design with the wire reel subassembly, does not occupy wire reel subassembly inner space, does not influence wire reel subassembly inner structure design yet, makes wire winding mechanism's overall structure simpler. Moreover, the pinch roller that the cover was established is rotated on the first row of pinch roller of cross wheel pressure disk subassembly and the second row of pinch roller can be at the in-process free rotation that supports the pressure coil, has effectively reduced the friction between pinch roller and the coil, has avoided the insulating crust of wire rod damaged, has improved the utility model discloses a reliability.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the wire arranging mechanism of the present invention;
FIG. 3 is a schematic view of the structure of the feeding mechanism of the present invention;
fig. 4 is a schematic structural view of the automatic deflection assembly of the present invention;
FIG. 5 is a schematic diagram of the structure of the right rear side of the wire feeding actuating assembly of the present invention;
FIG. 6 is a schematic view of the structure of the wire feeding base of the present invention;
fig. 7 is a schematic view of the overall structure of the winding mechanism of the present invention;
fig. 8 is a schematic view of the overall structure of the wire spool of the present invention;
fig. 9 is a schematic view of the overall structure of the cross wheel pressure plate assembly of the present invention;
fig. 10 is a schematic structural view of the coil transfer mechanism of the present invention;
FIG. 11 is a schematic view of the left side of the binding mechanism of the present invention;
fig. 12 is a schematic structural view of the ribbon shaping assembly of the present invention;
fig. 13 is the utility model discloses the whole rear side structure schematic diagram of ribbon subassembly and ribbon subassembly of knoing.
Detailed Description
The structure of the present invention will be further described with reference to the accompanying drawings and preferred embodiments of the present invention.
Referring to fig. 1, the utility model discloses: a round coil winding and binding integrated machine comprises a machine frame 1, wherein a working table plate 11 is horizontally arranged in the middle of the machine frame 1, a parallel bearing table plate 12 is arranged at the upper part of the machine frame 1, and the width of the bearing table plate 12 is smaller than that of the working table plate 11. A collecting tank 13 for collecting the bundled finished coils is provided at the right end of the work table 11.
The lower part of the frame 1 is provided with a ribbon tray 14 which is used for the ribbon. Be equipped with on 1 upper portion of frame appearance chamber front panel and be used for the installation the utility model discloses numerical control display's display trench 15.
Specifically, be equipped with reason line mechanism 2 in 11 left sides middle parts of work platen, be equipped with the mechanism 3 of going up line in the correspondence of the mechanism 2 right sides of putting in line, be equipped with the mechanism 4 of winding that is used for coiling the wire rod into circular coil in the correspondence of the right side of the mechanism 3 of going up line, the mechanism 3 of going up line pulls out and conveys the wire rod from reason line mechanism 2 and coil to the mechanism 4 department of winding. A binding mechanism 7 for binding and bundling the coiled coil by a binding belt is correspondingly arranged at the right side of the winding mechanism 4, and a coil transfer mechanism 5 for transferring the coil coiled by the winding mechanism 4 to the binding mechanism 7 for binding is movably arranged on the bearing bedplate 12.
Specifically, referring to fig. 1 and 2, the utility model discloses a reason line mechanism 2 is including the reason line grudging post 21 of screw thread fixed connection on 11 left sides middle parts of work platen, and a fixedly connected with reason line riser 22 on the reason line grudging post 21, and both ends correspond respectively about reason line riser 22 and are equipped with the reason line entry 23 and the reason line export 24 that are used for the wire rod level to vertically get into and stretch out. A pressing roller 25 for pressing the wire is rotatably arranged on the left side of the wire arranging vertical plate 22, and an automatic meter recording component 26 is correspondingly arranged on the right side of the pressing roller 25.
The utility model discloses the automatic meter subassembly 26 on the reason line mechanism 2 can measure the wire rod length of passing the reason line mechanism, and the person of facilitating the use is right the utility model discloses the actual work total amount of product makes statistics of, has made things convenient for the use.
Specifically, referring to fig. 1, 3 to 6, the utility model discloses a mechanism of getting on the production line 3 including the activity locate work platen 11 middle part position on, be used for reciprocating in order to do benefit to the unsteady microscope carrier subassembly 31 that the wire rod coiled into circular coil at the wire winding in-process, be equipped with on unsteady microscope carrier subassembly 31 and be used for automatic pulling out the wire rod from reason line mechanism 2 and vertically convey its level to the mechanism of getting on the line action subassembly 32 of getting on the production line of 4 departments in order to prepare for coiling. An automatic deflection assembly 33 for automatically controlling the wire feeding action assembly 32 to deflect in the wire winding process is further arranged between the floating carrier assembly 31 and the wire feeding action assembly 32 so as to adapt to the angle of wire feeding in the wire coiling process and prevent the wire from being excessively pulled to cause wire damage.
Specifically, referring to fig. 3, the floating stage assembly 31 includes a fixing plate 311 screwed to the table plate 11, four fixing bars 312 connected to a lower portion of the fixing plate 311, a connecting plate 313 fixedly connected to a bottom portion of the fixing bars 312, and a stage driving motor 314 screwed to the connecting plate 313. The rotating shaft of the stage driving motor 314 vertically penetrates the connecting plate 313 upwards and is fixedly connected with a worm shaft 316 vertically extending upwards to the middle position of the fixed plate 311 through a connecting piece 315, a worm sliding sleeve 317 is movably sleeved on the worm shaft 316, a floating plate 318 is fixedly connected on the worm sliding sleeve 317 in a threaded manner, two floating rods 319 vertically penetrating the fixed plate 311 upwards are correspondingly and fixedly connected at two ends of the floating plate 318, and the automatic deflection assembly 33 is fixedly connected at the top ends of the two floating rods 319 in a threaded manner.
The utility model discloses the floating microscope carrier subassembly 31 that sets up can be floated from top to bottom on worm axle 316 through worm sliding sleeve 317 by microscope carrier driving motor 314 drive floating plate 318 under automatic control system's control at the wire winding in-process, drives action subassembly 32 that goes up the line through floating rod 319 then and floats from top to bottom, is favorable to the wire rod to coil into circular coil, makes coiling of coil more even, intensive, regular.
Specifically, referring to fig. 3 and 4, the automatic deflecting assembly 33 of the thread feeding mechanism 3 includes a fixing plate 331 screwed and fixedly connected to the top end of the floating rod 319, a rotating shaft 333 extending vertically upward is rotatably connected to the middle portion of the fixing plate 331 through a sleeve 332, and the thread feeding actuating assembly 32 is fixedly connected to the rotating shaft 333 through a flange 334. A ring-shaped deflection control ring 335 is screwed onto the upper end surface of the sleeve 332, and the rotating shaft 333 is inserted through the inner hole of the deflection control ring 335. Four symmetrically arranged spring connecting rods 336 are fixedly connected to the deflection control ring 335 through threads, and an arc-shaped deflection guide slot 337 is formed in the right side of each spring connecting rod 336. Four deflecting positioning pillars 338 are fixedly connected to the bottom of the wire feeding actuating assembly 32 through threads, and each deflecting positioning pillar 338 is movably connected to a spring connecting rod 336 located on the left side of the deflecting positioning pillar 338 by a return spring (not shown).
Under normal state, the deflection positioning column 338 automatically abuts against the right end position of the deflection guiding groove 337 through a return spring, and the wire feeding action assembly 32 automatically swings through the four deflection positioning columns 338, so that the wire feeding mechanism 3 is ensured to be consistent with the routing path of the wire arranging mechanism 2.
In the wire coiling process, the wire rod drives the action subassembly 32 that reaches the standard grade under dragging of mechanism 4 of winding and uses axis of rotation 333 as the centre to overcome reset spring's elasticity clockwise deflection under the injecing of deflector guide 337 to the deflection angle of wire rod in the automatic adaptation wire winding process avoids the wire rod to receive the yawing force too big and makes the wire rod damaged, has reduced the loss of wire rod, has improved the utility model discloses a reliability.
Specifically, referring to fig. 3, 5 to 6, the threading actuating assembly 32 includes a fixing plate 321 fixedly connected to the top end of the rotating shaft 333 through a flange 334, a longitudinally extending slide rail 322 fixedly connected to the fixing plate 321 through a screw thread, a slide block 323 slidably connected to the slide rail 322, a threading base 324 fixedly connected to the slide block 323 through a screw thread, and a threading channel 3241 horizontally and longitudinally arranged in the threading base 324 and extending through the threading base 324 and allowing the thread to pass through.
Specifically, the front end and the rear end of the upper wire base 324 are respectively and fixedly connected with a connecting rod 325 extending horizontally and rightwards in a threaded manner, and each connecting rod 325 is sleeved with a return spring (not shown in the figure). An abutting portion 326 is slidably connected between the two connecting rods 325, and the return spring elastically drives the abutting portion 326 to automatically abut against the right end position of the connecting rod 325. A separation preventing baffle 327 for blocking the abutting portion 326 to prevent it from being separated from the connecting rod 325 is further provided at the right end of each connecting rod 325.
Specifically, a long cylindrical bobbin 328 for passing the wire is fixedly connected to the abutting portion 326 through a screw, the bobbin 328 is aligned with the wire feeding path, the left end of the bobbin 328 is movably inserted into the threading channel 3241, and the right end of the bobbin 328 extends rightward to the right end of the fixing plate 321.
Specifically, a wire clamping assembly for clamping the wire is further arranged on the wire feeding base 324. The thread clamping assembly comprises a jacking channel 3242 horizontally and transversely arranged at the left position of the upper thread base 324, and the jacking channel 3242 is vertically communicated with the threading channel 3241. A thread clamping cylinder 329 is fixedly connected to the front left end face of the upper thread base 324 in a horizontal and transverse threaded manner, and a tightening column (not shown in the figure) which is inserted into the tightening channel 3242 in a matching manner is arranged on a piston rod of the thread clamping cylinder 329, and the shape and the size of the tightening column are matched with those of the tightening channel 3242.
The piston rod of the wire clamping cylinder 329 is retracted under the normal state, so that the head end part of the tightening column cannot influence the wire to pass through the threading channel 3241. When the wire rod needs to be clamped, the piston rod of the wire clamping cylinder 329 extends out, and the head end of the jacking column is inserted into the threading channel 3241, so that the wire rod is jacked and abutted against the wall surface of the threading channel 3241, and the wire rod is clamped. In order to avoid the tight post in top to cause the damage of wire rod at the double-layered line in-process, the utility model discloses a the preferred adoption rubber material of the tight post in top is made.
Specifically, an upper thread driving assembly for driving the upper thread base 324 to slide left and right on the slide rail 322 is further disposed on the fixing plate 321. The upper thread driving assembly is preferably an upper thread driving cylinder 330 which is fixedly connected to the fixing plate 321 by a horizontal longitudinal thread, and a piston rod of the upper thread driving cylinder 330 is fixedly connected to the upper thread base 324 by a thread.
Specifically, a blocking portion 331 for blocking the abutting portion 326 is further screwed and fixed to the right end of the fixing plate 321. A spool slide slot 3311 for the spool 328 to movably pass through is horizontally and longitudinally arranged on the blocking portion 331. It should be noted that the front-to-back length of the blocking portion 331 cannot be greater than the distance between the two connecting rods 325 to ensure that the blocking portion 331 does not obstruct the extension of the connecting rods 325 slidably inserted into both ends of the abutting portion 326. In order to reduce the interaction force between the abutting portion 326 and the blocking portion 331, a cushion pad 332 is provided on the left end face of the blocking portion 331.
Specifically, the upper thread feeding motion assembly 32 further includes a thread cutting assembly for cutting the thread extending out of the right end of the thread cylinder 328. The wire cutting component comprises a wire cutting cylinder 333 fixedly connected to the front side of the right end of the fixing plate through threads, a cutting knife 334 is horizontally and fixedly connected to the head end of a piston rod of the wire cutting cylinder 333, and a knife edge part of the cutting knife 334 movably penetrates through the blocking part 331 and corresponds to an opening of the right end of the wire barrel sliding groove 3311.
In a normal state (non-operating state), the wire feeding base 324 is retracted leftward, and at this time, the abutting portion 326 is automatically moved rightward along the connecting rod 325 to the right end of the connecting rod 325 by the elastic force of the return spring. The left end of the thread cylinder 328 movably extends into the threading channel 3241 of the upper thread base 324, and the right end of the thread cylinder 328 is positioned at the right end opening of the thread cylinder chute 3311. Meanwhile, the piston rod of the wire cutting cylinder 333 is retracted, and the cutting knife 334 is horizontally retracted forward.
In actual use, the wire clamping assembly clamps the wire rod, so that the head end part of the cut wire rod is flush with the right end of the wire barrel 328. Then, the upper wire driving cylinder 330 pushes the upper wire base 324 to move horizontally rightward along the slide rail 322, so that the abutting portion 326 and the wire barrel 328 elastically connected to the upper wire base 324 move synchronously rightward. Because the wire clamping assembly clamps the wire, the wire is ensured to move to the right wire winding disc assembly 41 along with the wire feeding base 324 and the wire barrel 328 synchronously, so that the wire is automatically pulled out from the wire arranging mechanism 2. The relatively soft wire head end is wrapped by the hard bobbin 328 and protected from insertion into the spool assembly by the bobbin 328.
When the abutting portion 326 is stopped from moving to the right by the blocking portion 331, the bobbin 328 is inserted into the cylindrical male mold portion on the winding reel assembly 41, and the threading channel 3241 of the threading base 324 is moved to the left by a distance under the action of the return spring, so that the threading channel 3241 of the threading base 324 is moved to the left end of the bobbin 328. At this time, the head end of the wire rod is driven by the upper wire base 324 and the wire clamping assembly to move a distance to the right, and the head end of the wire rod is pushed out of the right opening of the wire barrel 328, so that the head end of the wire rod is clamped by the winding reel assembly 41.
Then, the wire clamping cylinder 329 drives the tightening cylinder to retract into the tightening channel 3242 to loosen the wire, and the reel assembly clamps the head end of the wire to prevent the wire from retracting with the wire feeding base 324, the abutting portion 326 and the spool 328. Then the action subassembly 32 that reaches the standard grade returns to initial position, accomplishes the utility model discloses the automatic function of going on the line of mechanism 3, degree of automation is high, need not artificial intervention, has improved production efficiency. After the wire winding mechanism 4 finishes winding the wire, the wire clamping cylinder 329 drives the jacking column to jack the wire on the inner wall of the threading channel 3241 for clamping, so that the wire is prevented from returning after being cut. Then the drive of wire cutting cylinder 333 is decided sword 334 and is decided the wire rod, realizes the utility model discloses the automatic wire cutting of mechanism 3 of going up and the function of stopping, degree of automation is high.
Specifically, referring to fig. 1, 7 to 8, the winding mechanism 4 includes a spool assembly 41 corresponding to the thread feeding mechanism 3 for winding the thread fed from the thread feeding mechanism 3 into a circular coil, and a cross-wheel pressure plate assembly for extending to the top of the spool assembly 41 in a crisscross manner during the winding process to prevent wire jumping. The cross wheel pressure plate component and the wire spool component 41 are arranged in a split mode.
Compare in current ordinary coiling machine, the utility model discloses a wire reel subassembly 41 and cross wheel pressure disk subassembly (prevent jumper mechanism promptly) are split type structure, have replaced it of current ordinary coiling machine and have prevented jumper mechanism and wire reel subassembly 41 hinge type connection's structure. Make the utility model discloses a cross wheel pressure plate subassembly needn't occupy the inner space of wire reel subassembly 41, can not influence the internal structure design of wire reel subassembly 41 yet. Compare in current coiling machine, the utility model discloses simplify the structure of wire winding mechanism 4, reduced production manufacturing cost, also be favorable to reducing the mechanical fault rate of wire winding in-process wire winding mechanism 4 simultaneously.
Specifically, referring to fig. 7 and 8, the wire spool assembly 41 includes a wire spool 411 horizontally rotatably disposed on the middle portion of the working platform 11 through a bushing assembly, and a wire spool driving mechanism for driving the wire spool 411 to rotate. The wire spool driving mechanism comprises a wire winding driving motor 412 fixedly arranged below the working table plate 11, and a rotating shaft of the wire winding driving motor 412 vertically penetrates through the working table plate 11 upwards and is in transmission connection with the wire spool 411 through a belt transmission mechanism 413.
Specifically, the wire spool 411 is movably provided with two wire winding heads 414 capable of moving towards or away from each other on two sides of the wire feeding path of the wire, and used for coiling the wire thereon. The winding heads 414 are in a semi-circular pillar structure, and the wires horizontally and longitudinally pass through the space between the corresponding inner side surfaces of the two winding heads 414.
Specifically, the inner side surfaces of the two winding heads 414 corresponding to each other are approximately in a shape of a Chinese character 'tu', the lower portion of each winding head 414 is a semicircular step for supporting the bottom of the coil, and the upper portion is a semicircular column for coiling the coil. Two wire clamping arms 415 for clamping the wire are correspondingly arranged at the upper parts of the inner side surfaces of the two wire winding heads 414. Each wire clamping arm 415 is L-shaped in cross section, the end of one horizontal side of the wire clamping arm is fixedly connected to the middle of the inner side of the winding head 414 through a thread, the vertical side of the wire clamping arm corresponds to the semicircular column at the upper part of the winding head 414 after the wire clamping arm is fixed, the vertical side of the wire clamping arm longitudinally extends to form a wire clamping pad 4151 for clamping one side of a wire, and the two wire clamping pads 4151 are respectively positioned at two sides of a wire inlet path of the wire and clamp the wire through the corresponding inner sides of the two wire clamping pads 4151. In order to avoid pressing from both sides the damage that line arm 415 caused the wire rod at the centre gripping wire rod in-process, the utility model discloses a press from both sides the preferred rubber material cladding that adopts of line pad 4151, rubber material can not only protect the wire rod not receive the damage, still can increase the frictional force between line pad 4151 and wire rod, avoids pressing from both sides line in-process wire rod slippage. A winding head driving mechanism for driving the two winding heads 414 to move toward or away from each other so that the clamping pads 4151 release or clamp the wire from both sides of the wire is further provided on the winding disc 411.
Specifically, the wire winding head driving mechanism includes slide rails 416 horizontally and transversely disposed at two sides of the center of the wire winding disc 411, each slide rail 416 is respectively and slidably connected with a slide block 417 horizontally and longitudinally extending to the middle of the wire winding disc 411, the wire winding heads 414 are respectively and fixedly connected to the two slide blocks 417 corresponding to the threads, and the wire winding disc 411 is further fixedly connected with two wire winding head driving cylinders 418 respectively connected to the two slide blocks 417 through threads.
Under a normal state (in a non-working state), the piston rods of the two winding head driving cylinders 418 are retracted, the two winding heads 414 are driven to approach each other through the two sliding blocks 417, the two wire clamping pads 4151 are separated from each other through the two wire clamping arms 415, and a channel for the right end part of the wire barrel 328 of the wire feeding mechanism 3 to penetrate through is formed between the inner side surfaces of the two separated wire clamping pads 4151.
In actual use, the wire barrel 328 wraps the wire to pass through between the inner side surfaces of the two wire clamping pads 4151, then the abutting portion 326 is blocked by the blocking portion 331, and the head end of the wire is driven by the upper wire base 324 and the wire clamping assembly to extend out of the wire barrel 328. At this time, the piston rods of the two winding head driving cylinders 418 are extended to drive the two winding heads 414 away from each other. When the winding heads 414 are far away from each other, the inner sides of the clamping pads 4151 of the two clamping arms 415 approach each other and clamp the head end of the wire. Then, the bobbin 328 is retracted, and the spool 411 is rotated by the winding driving motor 412 and the belt transmission mechanism 413 to wind the wire around the semicircular columns at the upper portions of the two winding heads 414 and form a coil. After the coil is wound, the piston rods of the two winding heads driving cylinders 418 are retracted to drive the two winding heads 414 to approach each other, so that a gap is formed between the coil and the winding heads 414, and the coil transfer mechanism 5 can take the coil off from the winding heads 414. While the two winding heads 414 are close to each other, the inner side surfaces of the two clamping pads 4151 are spaced apart from each other and release the head end of the wire to facilitate the transfer of the coil.
Specifically, as shown in fig. 8, in order to allow the coil transfer mechanism 5 to smoothly remove the coil from the winding heads 414, the two winding heads 414 are provided with wire taking grooves 4141 for removing the coil by the coil transfer mechanism 5.
Specifically, referring to fig. 1, 7 and 9, the cross wheel pressure plate assembly of the present invention includes a first yoke assembly 42 and a second yoke assembly 43 disposed at both sides of the rear side of the wire winding plate assembly 41.
The first yoke assembly 42 includes a first yoke 421 and a first yoke driving mechanism for driving the first yoke 421 to extend to the top of the winding head 414. A row of first pressing wheels 4211 for movably pressing the top of the winding head 414 to prevent jumping are rotatably disposed on the first yoke 421 along the axial direction thereof.
Second prong assembly 43 includes a second prong 431 and a second prong drive mechanism for driving second prong 431 to the top of winding head 414. A row of second row of pressing wheels 4311 for movably pressing the top of the winding head 414 to prevent wire jumping are rotatably arranged on the second fork arm 431 along the axial direction thereof. A hollow area 4312 for nesting the first row of pressing wheels 4211 in a crossed manner is arranged in the middle of the second row of pressing wheels 4311, the second fork arm 431 and the first fork arm 421 are crossed in the same horizontal plane at the top of the winding head 414 through the hollow area 4312, so that the second row of pressing wheels 4311 are vertically nested on the first row of pressing wheels 4211 in a matched manner, and the bottoms of the first row of pressing wheels 4211 and the second row of pressing wheels 4311 rotate to press against the top of the winding head 414.
Specifically, referring to fig. 9, the first row of pressing wheels 4211 and the second row of pressing wheels 4311 of the present invention all include a plurality of pressing wheels with the same shape and size, and the pressing wheels preferably adopt a bearing, so that the rotation of the pressing wheels is more flexible.
Specifically, the first yoke 421 includes a T-shaped connecting block a4212, and a first pressure wheel shaft 4213, which is coaxial with the T-shaped connecting block a4212 and has a screw-type structure, is fixedly connected to the front end face of the long side of the T-shaped connecting block a4212 through a screw thread. During actual assembly, the pressing wheels are sequentially inserted on the first pressing wheel shaft 4213, so that each pressing wheel is attached to each other and can freely and independently rotate. Then, a first pinch roller shaft 4213 with a pinch roller penetrating through is fixedly connected to the T-shaped connecting block A4212 through threads.
Specifically, referring to fig. 9, the first yoke driving mechanism includes a first horizontal driving cylinder 423 which is inclined at an angle of 45 ° to the right rear side through a fixing plate 422 and is screw-fixedly coupled to the middle portion of the table plate 11 at a position to the right rear side. A connecting plate 424 perpendicular to the fixing plate 422 is fixedly connected to the head end of the piston rod of the first horizontal driving cylinder 423 through a screw, and a first vertical driving cylinder 425 capable of being adjusted up and down is fixedly connected to the upper end of the connecting plate 424 through a screw. The T-shaped connecting block A4212 which is rotatably provided with the pressing wheel in a penetrating way is fixedly connected to a piston rod of the first vertical driving cylinder 425 through a horizontal thread at one end of the short side of the T-shaped connecting block A4212, and the first pressing wheel 4211 connected to the T-shaped connecting block A4212 horizontally deflects towards the right rear side at an angle of 45 degrees.
Specifically, the second yoke 431 includes a T-shaped connecting block B4313, a connecting plate 4314 is fixedly connected to the upper surface of the long side of the T-shaped connecting block B4313 by a longitudinal thread, and the front end of the connecting plate 4314 is provided with a folded edge corresponding to the front end surface of the long side of the T-shaped connecting block B4313. A rear section shaft 4315 and a front section shaft 4316 which are used for movably inserting the second row of pressure rollers 4311 are fixedly connected between the front end surface of the long edge of the T-shaped connecting block B4313 and the folded edge corresponding to threads, and the rear section shaft 4315 and the front section shaft 4316 are both in a screw type structure.
During actual assembly, the pressing wheel is inserted into the front section shaft 4316 and the rear section shaft 4315, the front section shaft 4316 and the rear section shaft 4315 which are inserted with the pressing wheel in a rotating mode are respectively and fixedly connected to the folded edge of the connecting plate 4314 and the front end face of the long edge of the T-shaped connecting block B4313 in a threaded mode, and then the connecting plate 4314 is fixedly connected to the T-shaped connecting block B4313 in a threaded mode. The front shaft 4316 and the rear shaft 4315 are fixed by the connection plate 4314 and are coaxial with the T-shaped connection block B4313.
It should be noted that a certain distance is left between the two nuts of the front section shaft 4316 and the rear section shaft 4315, and this distance is the above-mentioned space 4312. The empty space 4312 is located below the middle portion of the connection plate 4314, and the distance between the empty spaces 4312 is matched with the diameter of a single pressing wheel, so as to ensure that the second row of pressing wheels 4311 on the second fork arm 431 can be matched and nested with the first row of pressing wheels 4211 on the first fork arm 421 through the empty space 4312, so that the second fork arm 431 and the first fork arm 421 form a crisscross structure, and ensure that the second row of pressing wheels 4311 and the first row of pressing wheels 4211 can rotate and press against the top of the winding head 414 without interference to press the coil.
Specifically, the second yoke driving mechanism includes a second horizontal driving cylinder 433 which is inclined to the left rear side at an angle of 45 ° by a fixing plate 432 and is screw-fixedly connected to the middle portion of the table plate 11 at a position closer to the left rear side. A connecting plate 434 perpendicular to the fixed plate 432 is fixedly connected to the head end of the piston rod of the second horizontal driving cylinder 433 through a screw thread, and a second vertical driving cylinder 435 capable of being adjusted up and down is fixedly connected to the upper end of the connecting plate 434 through a screw thread. The T-shaped connecting block B4313, through which the pressing wheel is rotatably inserted, is fixedly connected to the piston rod of the second vertical driving cylinder 435 by a horizontal thread at one end of its short side, and the second row of pressing wheels 4311, after connection, is horizontally inclined to the left rear side at an angle of 45 ° and is perpendicular to the first row of pressing wheels 4211.
Under a normal state (in a non-working state), the first prong 421 and the second prong 431 are respectively located at two sides of the rear side of the spool assembly 41 under the driving of the first prong driving mechanism and the second prong driving mechanism, so that the first prong 421 and the second prong 431 are ensured to be separated from the winding head 414. After the thread feeding mechanism 3 transfers the head end of the thread to be clamped between the two winding heads 414 through the thread feeding action assembly 32, the cross wheel pressure plate assembly of the thread winding mechanism 4 acts.
First, the first prong 421 extends to the top of the winding head 414 under the drive of the first prong drive mechanism, and then the second prong 431 extends to the top of the winding head 414 and vertically above the first prong 421 under the drive of the second prong drive mechanism. The piston rod of the second vertical drive cylinder 435 is then retracted, causing the second row of pinch rollers 4311 on the second prong 431 to vertically nest downward on the first row of pinch rollers 4211 through the clearance 4312, such that the first prong 421 and the second prong 431 form a cross-wheel platen in a cross-like configuration at the top end of the winding head 414. It should be noted that after the cross roller pressing plate assembly presses against the top of the winding head 414 of the winding plate assembly 41, the empty space 4312 where the first row of pressing rollers 4211 and the second row of pressing rollers 4311 cross should be located at the center of the top of the two winding heads 414, so as to ensure that the first row of pressing rollers 4211 and the second row of pressing rollers 4311 cover the step area of the lower portion of the winding head 414 for supporting the coil.
The utility model discloses a first row of pinch roller 4211 and second row of pinch roller 4311 of cross wheel pressure disc subassembly support with the cross-shaped structure and press at winding head 414 top, rotate the top of supporting the pressure coil through the pinch roller that can independently rotate at the wire winding in-process, have effectively solved the wire jumper problem that the coil coiled the in-process. The coil rotates the in-process along with wire winding head 414, supports and presses every pinch roller on the coil and can both rotate by oneself, when avoiding the coil to rotate with the rigid contact of pinch roller, changes the sliding friction between the two into rolling friction, has effectively reduced the frictional force between pinch roller and the wire rod, has avoided causing the damage of wire rod because of the friction between the two, has improved the utility model discloses a reliability.
Specifically, referring to fig. 1 and 10, the coil transfer mechanism 5 of the present invention includes a coil taking claw 51 for grasping a coil wound with a coil and a coil taking claw driving mechanism for driving the coil taking claw 51 to move. The wire taking claw driving mechanism comprises a wire taking claw horizontal driving mechanism for driving the wire taking claw 51 to horizontally and longitudinally move, a wire taking claw vertical driving mechanism for driving the wire taking claw 51 to vertically move up and down, and a rotating cylinder 52 for driving the wire taking claw 51 to horizontally rotate.
Specifically, the wire-taking claw horizontal driving mechanism comprises a horizontal driving motor 53 which is fixedly connected to the left side of the middle part of the upper surface of the bearing bedplate 12 through horizontal transverse threads, and a driving wheel 54 is fixedly connected to the rotating shaft of the horizontal driving motor 53. A driven wheel 55 is correspondingly and rotatably arranged at the right position of the upper surface of the bearing bedplate 12, and the driving wheel 54 is in transmission connection with the driven wheel 55 through a transmission belt 56. A slide rail 57 is horizontally and longitudinally fixedly connected to the front end surface of the bearing platen 12, a slide block 58 is slidably connected to the slide rail 57, and the slide block 58 is fixedly connected to the transmission belt 56. In actual use, the horizontal driving motor 53 drives the transmission belt 56 to move through the driving wheel 54 and the driven wheel 55, and then the transmission belt 56 drives the sliding block 58 to horizontally and longitudinally slide on the sliding rail 57.
Specifically, get the vertical actuating mechanism of line claw including a screw thread fixed connection on slider 58, the fixed block 59 of level setting, screw thread fixed connection has a vertical line claw that sets up downwards to vertically drive actuating cylinder 60 on the fixed block 59, should get the vertical loading board 61 that has a level setting of piston rod downward activity passing fixed block 59 middle part and screw thread fixed connection of line claw vertically drive actuating cylinder 60.
Specifically, the rotary cylinder 52 is fixedly connected to the lower surface of the bearing plate 61 through a thread, the rotating shaft of the rotary cylinder 52 extends vertically and downwardly, and the wire taking claw 51 is fixedly connected to the rotating shaft of the rotary cylinder 52.
In practical use, the wire taking claw vertical driving cylinder 60 drives the rotating cylinder 52 to move up and down through the bearing plate 61, and drives the wire taking claw 51 to move up and down through the rotating cylinder 52. The wire taking claw 51 is driven to rotate horizontally by the rotary cylinder 52.
In order to stabilize the vertical movement of the wire-taking claw 51, two stabilizing bars 62 are correspondingly disposed at the left and right ends of the upper surface of the bearing plate 61 and vertically and upwardly movably pass through the left and right ends of the fixing block 59.
Specifically, the thread taking claw 51 includes a connecting plate 511 of a cross structure horizontally and transversely connected to the rotating shaft of the rotary cylinder 52, two opposite clamping arm driving cylinders 512 are correspondingly arranged at two end positions of the long side of the lower surface of the connecting plate 511, and two sets of opposite thread taking clamping arms 513 which are L-shaped are correspondingly arranged on the piston rods of the two clamping arm driving cylinders 512. Two pressing arms 514 which are respectively arranged at two sides of the wire taking clamping arm 513 and used for pressing the upper part of the coil to prevent the coil from shaking and falling off from the wire taking clamping arm 513 are correspondingly connected to two ends of the short edge of the lower surface of the connecting plate 511.
In a normal state (in a non-working state), the wire taking claw 51 is located above the wire spool assembly 41, and the two clamping arms of the wire taking claw 51 drive the piston rod of the cylinder 512 to retract, so as to drive the two sets of wire taking clamping arms 513 to be away from each other, so that the wire taking claw 51 is in a transverse opening state.
In the actual use process, after the wire winding mechanism 4 finishes winding the wire, the wire taking claw 51 moves from top to bottom under the driving of the wire taking claw vertical driving mechanism until the two sets of wire taking clamping arms 513 of the wire taking claw 51 are respectively and correspondingly positioned at two sides of the wire taking grooves 4141 on the two wire winding heads 414. Then, the piston rods of the two clamp arm driving cylinders 512 extend out relatively to drive the two sets of wire taking clamp arms 513 to grab the coil through the wire taking grooves 4141. At this time, the bottom of the pressing arm 514 abuts against the top of the coil, and the coil is prevented from shaking and falling off the take-up claw 51. After the coil is grabbed by the coil grabbing claw 51, the cross wheel pressure plate assembly retracts the first fork arm 421 and the second fork arm 431 which are pressed on the top of the winding head 414 in a cross manner through the first fork arm driving mechanism and the second fork arm driving mechanism, so that the first fork arm 421 and the second fork arm 431 cannot obstruct the movement of the coil grabbing claw 51. After the cross wheel pressure plate assembly retracts, the wire taking claw vertical driving mechanism drives the wire taking claw 51 to move upwards, and the coil is driven to be separated from the winding head 414. Then the wire taking claw horizontal driving mechanism drives the wire claw 51 to move horizontally and rightwards on the slide rail 57 to the bundling mechanism 7 to be bundled with the coiled wire.
It should be noted that the first fork arm 421 and the second fork arm 431 of the cross wheel chuck assembly of the present invention should be disposed in a staggered manner with the two sets of wire taking clamp arms 513 of the wire taking claw 51, so as to prevent the first fork arm 421 and the second fork arm 431 from obstructing the wire taking clamp arms 513 of the wire taking claw 51 from clamping the coil on the winding head 414.
Specifically, referring to fig. 1, 11 to 13, the binding mechanism 7 of the present invention includes an upper band assembly 71 for pulling out the band and cutting the band into a suitable length; a band shaping component 72 which is used for shaping the band pulled out by the upper band assembly 71 into an L shape standing vertically, and making the vertical side of the L-shaped band pass through the coil inner hole clamped by the wire taking claw 51 from the bottom to the top, and making the vertical side of the L-shaped band abut against the wire on the wall surface of the coil inner hole; a band pushing assembly 74 for pushing the vertical side of the L-shaped band which passes through the inner hole of the coil and is attached to the wire to the horizontal side of the band so that the coil is wrapped by the band; and a band tying assembly 75 for tying both ends of the band wrapped around the coil together to bundle the coil.
Specifically, referring to FIG. 11, the upper strap assembly 71 is fixedly attached laterally to the right of the upper surface of the work deck 11 by a fixed attachment plate 76 so that the upper strap assembly 71 can pull the strap laterally and horizontally. The band feeding assembly 71 is provided with a feeding wheel mechanism 711 for pulling the band, a guiding wheel 712 for guiding the band into the feeding wheel mechanism 711, a band channel 713 for horizontally and transversely extending the band, and a band cutting mechanism 714 for cutting the band extending out of the band channel 713.
In practical use, the band on the band tray 14 firstly passes through the work table 11 and is fed into the feeding wheel mechanism 711 through the periphery of the guide wheel 712, and then the band is pressed and pulled by the feeding wheel mechanism 711 to horizontally move transversely and extend out to the band shaping assembly 72 through the band channel. After the strap extends a sufficient distance, the strap is cut by a strap cutting mechanism 714.
Specifically, referring to fig. 12, the band shaping assembly 72 includes a fixing plate 721 fixedly connected to the left rear side of the fixing connecting plate 76 by screw threads, a horizontal driving cylinder 722 which is vertically and vertically movable along the fixing plate 721, longitudinally arranged and extends and retracts toward one side of the upper band assembly 71 is slidably connected to the fixing plate 721, a first longitudinally arranged pneumatic clamp 724 is fixedly connected to the head end of the piston rod of the horizontal driving cylinder 722 by screw threads through a connecting member 723, and two clamping arms on the left side of the first pneumatic clamp 724 are vertically arranged and correspondingly swing to open and close in the vertical longitudinal plane. An elongated shaping block A725 is fixedly connected to the upper end face of the first pneumatic clamp 724 in a longitudinal threaded mode, and an elongated shaping block B726 matched with the shaping block A725 and used in a threaded mode is fixedly connected to the clamping arm of the first pneumatic clamp 724 in the upper portion in a longitudinal threaded mode.
When the clamp arms of the first pneumatic clamp 724 are horizontally closed, the shaping block B726 is longitudinally abutted against the shaping block a725, and the upper surfaces thereof form a longitudinally extending platform for receiving a strap, which corresponds to the strap passage 713 of the upper strap assembly 71. The strap delivered by the upper strap assembly 71 passes through the strap channel 713 and extends horizontally along the upper surfaces of the shaped blocks a725 and B726. When the clamping arms of the first pneumatic clamp 724 are opened vertically, the shaping block B726 is vertically abutted with the shaping block A725, and the upper surfaces of the two form an L-shaped structure.
Specifically, a vertical driving air cylinder 727 arranged vertically upwards is arranged at the lower position of the front end face of the fixed plate 721, the cylinder body of the vertical driving air cylinder 727 penetrates through the workbench plate 11 downwards, and the head end part of the piston rod of the vertical driving air cylinder 727 is fixedly connected with the horizontal driving air cylinder 722 to drive the first pneumatic clamp 724 to move up and down.
Specifically, a connecting plate 728 vertically and transversely arranged is fixedly connected to the left front side of the fixed connecting plate 76 in a threaded manner, a second pneumatic clamp 729 vertically and transversely arranged upwards is fixedly connected to the upper portion of the connecting plate 728 in a threaded manner, and two clamping arms of the second pneumatic clamp 729 correspondingly swing to open and close in a vertical transverse plane. The second pneumatic clamp 729 is close to the clamp arm of the first pneumatic clamp 724 and is fixedly connected with a tie pressing plate 730 with a T-shaped structure through threads, the vertical side of the tie pressing plate 730 is fixedly connected to the clamp arm of the second pneumatic clamp 729 through threads, the horizontal side of the tie pressing plate 730 is longitudinally movably abutted against the upper surface of the shaping block A725, and the left end of the tie pressing plate 730 corresponds to the left end of the shaping block A725.
Under a normal state (in a non-working state), the first pneumatic clamp 724 is correspondingly positioned on the left side of the upper band binding assembly 71 under the driving of the vertical driving air cylinder 727 and the horizontal driving air cylinder 722, two clamping arms of the first pneumatic clamp 724 are horizontally closed, the shaping block A725 is longitudinally butted with the shaping block B726, and the upper surfaces of the shaping block A725 and the shaping block B726 are ensured to correspond to the band channel 713 of the upper band binding assembly 71. At this time, the second pneumatic clamp 729 is positioned on the front side of the first pneumatic clamp 724, and the two clamping arms of the second pneumatic clamp 729 are vertically closed, so that the strap clamp 730 is vertically and longitudinally positioned on the front side of the shaping block a 725.
In practical use, the band delivered by the upper band assembly 71 horizontally and longitudinally extends to the upper surfaces of the shaping blocks A725 and B726 through the band channel 713, and after the band extends for a sufficient distance, the two clamping arms of the second pneumatic clamp 729 horizontally open, the band pressing plate 730 correspondingly presses against the upper surface of the shaping block A725, and the band is clamped by the band pressing plate 730. The strap cutting mechanism 714 of the upper strap assembly 71 then cuts the strap. Meanwhile, the two clamping arms of the first pneumatic clamp 724 are vertically opened, so that the shaping block B726 swings to a vertical position and is perpendicularly attached to the shaping block A725, and a binding belt pressed on the upper surfaces of the shaping block A725 and the shaping block B726 is shaped into an L-shaped vertical standing shape. Then the first pneumatic clamp 724 is driven by a vertical driving air cylinder 727 to carry the integrated L-shaped binding belt to move upwards.
Specifically, referring to fig. 11, a support frame 77 is fixedly connected to the right side of the upper surface of the work table 11 by a screw thread, and a clearance 771 is formed on the top surface of the support frame 77 and correspondingly above the upper band assembly 71 and the band shaping assembly 72. The ribbon pushing assembly 74 and the ribbon knotting assembly 75 are respectively and transversely arranged on the front side and the rear side of the space 771 avoided on the top surface of the supporting frame 77.
Specifically, referring to fig. 11 and 13, the ribbon pushing assembly 74 includes a fixing frame 741 fixedly connected to the left side of the space 771 by a longitudinal thread, and a fixing base 742 is fixedly connected to the upper surface of the fixing frame 741 in the longitudinal direction, and the upper surface of the fixing base 742 is inclined toward the space 771. A push rod 743 for pushing the vertical side of the L-shaped binding belt is slidably connected to the upper surface of the fixed base 742, and a clamping groove 7431 for clamping the binding belt is arranged at the head end of the push rod 743. A push rod driving cylinder 744 for driving the push rod 743 to slide along the upper surface of the fixed base 742 is further arranged on the supporting frame 77, and the head end of the piston rod of the push rod driving cylinder 744 is connected to the push rod 743.
Specifically, the band tying unit 75 includes a band tying clip 751 which is longitudinally slidably disposed on the right side of the escape space 771 and corresponds to the head end of the push rod 743, and which clamps and kinks the two ends of the band wrapped around the coil. A knotting clamp driving cylinder 752 for driving the ribbon knotting clamp 751 to slide is further arranged on the supporting frame 77, and the head end of the piston rod of the knotting clamp driving cylinder 752 is connected to the ribbon knotting clamp 751 through a connecting rod 753.
In actual use, the coil transfer mechanism 5 longitudinally transfers the coiled coil to above the clearance 771 of the support bracket 77 and positions the coil between the ribbon inverting assembly 74 and the ribbon tying assembly 75. At this time, the inner hole of the coil is correspondingly located above the first pneumatic clamp 724 of the band shaping assembly 72, and after the clamping arms of the first pneumatic clamp 724 are vertically opened, the shaping block B726 can be correspondingly inserted into the inner hole of the coil. After the strap is shaped into a vertically standing L-shape by the strap shaping assembly 72, the two clamp arms of the second pneumatic clamp 729 are vertically closed, disengaging the strap clamp 730 from the shaping block a 725. Then, the vertical driving cylinder 727 drives the first pneumatic clamp 724 to carry the shaped ribbon to move upwards to pass through the vacancy avoiding position 771, the vertical side of the L-shaped ribbon is inserted into the inner hole of the coil through the shaping block B726, and the horizontal side of the L-shaped ribbon abuts against the bottom of the coil through the shaping block A725. Then, the horizontal driving cylinder 722 drives the first pneumatic clamp 724 to drive the strapping tape to move transversely, and the vertical side of the L-shaped strapping tape is attached to the wire of the inner hole of the coil through the shaping block B726.
After the vertical side of the L-shaped binding belt abuts against the inner hole of the coil, the push rod driving cylinder 744 drives the push rod 743 to move towards the upper part of the coil. The head end of the push rod 743 extends to the upper part of the inner hole of the coil through the space between the wire taking clamping arms 513 of the wire taking claw 51, and the vertical side of the L-shaped binding belt is pushed down to the horizontal side of the L-shaped binding belt through the clamping groove 7431, so that the binding belt is wrapped on the coil through the inner hole of the coil, and the two ends of the binding belt correspondingly extend to the binding belt knotting clamp 751.
After the coil is wrapped by the wrapping tape, the push rod 743 is driven by the push rod driving cylinder 744 to retract to the initial position. Then, the band clamp 751 is moved toward the coil by the clamp driving cylinder 752 and clamps both ends of the band covering the coil. The twist tie clamp 751 is then rotated to twist the ends of the strap together and tie the coil.
After one side of the coil is bound with the binding belt, the wire taking claw 51 is driven by the rotary cylinder 52 to horizontally rotate for 180 degrees, and then the binding mechanism 7 continues the binding action to bind the binding belt on the other side of the coil. After the two binding tapes are correspondingly bound on the coils, the finished coils which are bound are longitudinally moved to a collecting tank 13 at the right end of the working bedplate 11 by the coil transfer mechanism 5. The thread taking clamping arm 513 of the thread taking claw 51 is driven by the clamping arm driving cylinder 512 to loosen the coil, so that the bundled coil freely falls and slides out for collection through the collection groove 13.
Through the technical scheme, the utility model discloses an automatic wire winding, bundle wire, get the function that line and finished product coil were collected, degree of automation is high, and whole journey need not artificial intervention, and work efficiency is high.
The above examples are merely for clarity of description of specific embodiments of the present invention and are not intended to limit the embodiments of the present invention. For those skilled in the art, other adjustments or changes to the wire arranging mechanism 2, the wire feeding mechanism 3, the wire winding mechanism 4, the coil transferring mechanism 5 and the bundling mechanism 7 can be deduced according to the present invention, and are not listed here. Any modification, replacement or improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (5)

1. A round coil winding and bundling integrated machine comprises a rack (1), wherein a wire feeding mechanism (3), a wire winding mechanism (4), a coil transferring mechanism (5) and a bundling mechanism (7) are arranged on the rack (1), a wire is transmitted to the wire winding mechanism (4) by the wire feeding mechanism (3) to be coiled, and the coil which is coiled by the wire winding mechanism (4) is transferred to the bundling mechanism (7) by the coil transferring mechanism (5) to be bundled; the method is characterized in that: the winding mechanism (4) comprises a winding reel component (41) for winding wires and a cross wheel pressing disc component which is used for extending to the top of the winding reel component (41) in a cross way in the winding process so as to prevent wire jumping, and the cross wheel pressing disc component and the winding reel component (41) are arranged in a split mode.
2. The round coil winding and binding all-in-one machine according to claim 1, characterized in that: the cross wheel pressure plate assembly comprises a first fork arm assembly (42) and a second fork arm assembly (43); the first fork arm assembly (42) comprises a first fork arm (421) and a first fork arm driving mechanism for driving the first fork arm (421), and a row of first row of pressing wheels (4211) which are movably pressed on the top of the winding reel assembly (41) to prevent wire jumping are rotatably arranged on the first fork arm (421); the second fork arm assembly (43) comprises a second fork arm (431) and a second fork arm driving mechanism for driving the second fork arm (431), and a row of second rows of pressing wheels (4311) which movably press against the top of the winding reel assembly (41) to prevent wire jumping are rotatably arranged on the second fork arm (431); the middle part of the second row of pressing wheels (4311) is provided with a reserved space (4312) for nesting the first row of pressing wheels (4211) in a crossed manner, and the second fork arm (431) and the first fork arm (421) cross at the top of the wire spool component (41) through the reserved space (4312).
3. The round coil winding and binding all-in-one machine according to claim 1, characterized in that: the wire feeding mechanism (3) is provided with a wire feeding action assembly (32), the wire feeding action assembly (32) comprises a fixing plate (321), the fixing plate (321) is connected with a wire feeding base (324) in a sliding manner, and the wire feeding base (324) is provided with a threading channel (3241) for a wire to pass through; one end of the upper thread base (324) is elastically connected with an abutting part (326), a thread reel (328) for a thread to pass through is fixedly connected to the abutting part (326), one end of the thread reel (328) movably extends to the wire spool component (41), and the other end of the thread reel (328) is movably inserted into the threading channel (3241); the upper line base (324) is further provided with a line clamping assembly for clamping a line, and the fixing plate (321) is further provided with an upper line driving assembly for driving the upper line base (324) to slide and a blocking portion (331) for blocking the abutting portion (326).
4. The round coil winding and binding all-in-one machine according to claim 3, characterized in that: the upper thread motion assembly (32) also comprises a thread cutting assembly used for cutting the thread extending out of the thread cylinder (328).
5. The round coil winding and binding all-in-one machine according to claim 1, characterized in that: the coil transfer mechanism (5) comprises a coil taking claw (51) used for grabbing a coiled coil and a coil taking claw driving mechanism used for driving the coil taking claw (51) to move, and a pressing arm (514) used for pressing the upper part of the coil to prevent the coil from shaking and falling is arranged on the coil taking claw (51).
CN202022655223.5U 2020-11-17 2020-11-17 Round coil winding and binding integrated machine Active CN213833965U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022655223.5U CN213833965U (en) 2020-11-17 2020-11-17 Round coil winding and binding integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022655223.5U CN213833965U (en) 2020-11-17 2020-11-17 Round coil winding and binding integrated machine

Publications (1)

Publication Number Publication Date
CN213833965U true CN213833965U (en) 2021-07-30

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Application Number Title Priority Date Filing Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113830620A (en) * 2021-09-06 2021-12-24 杭州太希智能科技有限公司 Tough wire tight-coiling and squaring winding machine, tight-coiling and squaring bundling machine and tough wire tight-coiling and squaring bundling method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113830620A (en) * 2021-09-06 2021-12-24 杭州太希智能科技有限公司 Tough wire tight-coiling and squaring winding machine, tight-coiling and squaring bundling machine and tough wire tight-coiling and squaring bundling method

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