CN213825575U - Glass transparent film spraying device - Google Patents
Glass transparent film spraying device Download PDFInfo
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- CN213825575U CN213825575U CN202022777467.0U CN202022777467U CN213825575U CN 213825575 U CN213825575 U CN 213825575U CN 202022777467 U CN202022777467 U CN 202022777467U CN 213825575 U CN213825575 U CN 213825575U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a glass transparent film spraying device belongs to surface coating processing field, including the spraying box, the spray gun module, spray gun slip table, fan module and spraying controller, pass the spraying conveyer belt in the spraying box, at the internal front-mounted spray gun slip table of spraying box, rear portion installation fan module, the inner wall at spraying box top has posted antidrip liquid sponge, filter screen and back filter screen before installing at the rear portion in the spraying box, preceding filter screen is equipped with the slot respectively bottom the back filter screen, and slot department is equipped with the residual liquid recovery pipe. The utility model discloses a spraying device can use on the glass spraying production line, and the device has spraying, the spray guide of glass transparent film, surplus fog recovery, dustproof, antidrip, reduction cloud line and stripe, saves functions such as coating and anti-pollution.
Description
Technical Field
The utility model belongs to surface coating processing field, concretely relates to transparent film spraying device of glass.
Background
At present, glass is sprayed with transparent films, such as heat insulation films, and the like, by using a low-pressure automatic spray gun, a mixed gas automatic spray gun or an ultrasonic spray gun in a spraying room. The spray booth is generally open, but glass spray transparent films are different from other non-transparent sheets, and any dust, impurities, liquid drops, fluff or other particles or their aggregates are more easily detected by eyes and judged as a defective product. The human eyes can recognize the particles with the size of more than 0.1mm under good light and are often used for appearance quality standards, so that the product yield is low.
In addition, glass spraying involves a plurality of procedures such as cleaning, pretreatment, spraying, leveling and air exchange, space airflow interference is large, random airflow can affect low-pressure spraying effects including moire and stripe, and therefore spraying needs to be guided and controlled, and spraying yield is improved.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a glass transparent film spraying device to solve the problem that proposes in the above-mentioned technical background.
The utility model provides a following technical scheme:
the utility model provides a transparent film spraying device of glass, includes the spraying box, the spray gun module, spray gun slip table, fan module and spraying controller, passes the spraying conveyer belt in the spraying box, at the anterior installation spray gun slip table in the spraying box, rear portion installation fan module, the inner wall at spraying box top is pasted and is prevented dripping the sponge, filter screen and back filter screen before the rear portion is installed in the spraying box, preceding filter screen and back filter screen bottom are equipped with the slot respectively, slot department is equipped with the residual liquid recovery pipe.
Preferably, the width of the interior of the spraying box body is consistent with that of the spraying conveyor belt, the length of the interior of the spraying box body is 0.6-1.5m, the height of the interior of the spraying box body is 0.3-1m, and observation glass is arranged on the side walls of the two sides of the spraying box body.
Preferably, the spray gun module includes the spray gun, and the spray gun is one of low pressure spray gun, airless spray gun, gas mixture spray gun and ultrasonic spray gun, still installs the coating filter on the spray gun.
Preferably, the spray gun sliding table can move left and right on the sliding rail, the moving range is consistent with the width of the spraying conveying belt, and the spray gun module is installed on the spray gun sliding table, carries the spray gun module to move left and right, and conducts reciprocating circular spraying.
Preferably, the spraying controller adopts a PLC controller, and is connected with the spray gun sliding table, the spray gun and the fan module interface.
Preferably, the front filter screen consists of a frame and a stainless steel filter screen, the frame is fixed inside the spraying box body, the stainless steel filter screen can be pulled out and inserted from the frame, and the side wall of the spraying box body is provided with a slot, so that the stainless steel filter screen can enter the slot and be inserted into the frame, or can be pulled out of the frame and taken out of the slot.
Preferably, the height of the stainless steel filter screen is not more than half of the height of the box body, and when the stainless steel filter screen is inserted into the frame, the bottom and the side edges of the stainless steel filter screen are in sealing contact with the spraying box body.
Preferably, the filter pore size of the front filter screen is 5-100 μm, and the filter pore size of the rear filter screen is 5-100 μm.
Preferably, the fan module comprises a plurality of fans, and the fans are distributed side by side at equal intervals.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the utility model provides a spraying box that has effects such as dustproof, spraying water conservancy diversion, filtration, waste liquid recovery, the spraying box erects on the spraying conveyer belt, constitutes the component part of spraying assembly line, and this spraying box is sealed relatively, has not only sheltered from the dust fall, has reduced random airflow's influence moreover by a wide margin.
(2) The utility model provides a fan module can pull the low pressure spraying aerial fog that the spray gun produced for even aerial fog, the parallel glass surface of leading to, the random influence that the air current purification of avoiding the spraying workshop inner loop produced, therefore the phenomenon of the moire or the stripe that glass spraying surface appears has been reduced, micron order spraying aerial fog has been avoided because of the turbulent flow is wafted at random, the inhomogeneous phenomenon of coating thickness that leads to, fan module can be under the control of spraying controller, guide spraying aerial fog evenly distributed is on whole glass surface, effectual uncontrollable turbulent flow of avoiding appearing.
(3) When the fan module arranged in the spraying box pulls spraying aerial fog, the gravity settling principle of gas-liquid shunting is utilized, so that more coating particles fall on the surface of glass due to the fact that paths are elongated in the process that the spraying aerial fog is pulled in parallel, the waste of rebound and random drifting is reduced, and the coating is saved.
(4) Install the fan module in the spray tank body when drawing the spraying aerial fog, the baffling principle of gas-liquid reposition of redundant personnel has still been utilized, when the spraying is drawn the filter screen by the parallel, because the proportion of gas and coating liquid bead is different, meet the filter screen and block the back, gas can the baffling upwards, and the coating liquid bead is because inertia, continue to have a forward speed, forward liquid bead is adsorbed on the filter screen wall, because the effect of gravity is to collecting the slot department downwards, discharge through remaining liquid recovery pipe.
(5) The utility model discloses a spraying box upper cover internal surface has pasted the antidrip liquid sponge, and the coating droplet that upper portion was condensed is adsorbed by the antidrip liquid sponge, can maintain and need not to handle for a long time, when the antidrip liquid sponge reaches the saturation, only need with the antidrip liquid sponge change can, convenient and fast.
Drawings
The accompanying drawings are included to provide a further understanding and description of the invention.
Fig. 1 is a schematic structural diagram of the present invention.
Labeled as: 1. spraying a box body; 2. a spray gun module; 3. a spray gun sliding table; 4. a fan module; 5. a drip-proof sponge; 6. a front filter screen; 7. a rear filter screen; 8. a raffinate recovery pipe; 9. glass to be treated.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present application, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without inventive achievements all belong to the protection scope of the present invention.
Example 1
As shown in fig. 1, a glass transparent film spraying device, including spraying box 1, spray gun module 2, spray gun slip table 3, fan module 4 and spraying controller, pass the spraying conveyer belt in the spraying box 1, glass (not drawn in the figure) is observed in the installation of spraying box 1 both sides lateral wall, anterior installation spray gun slip table 3 in spraying box 1, rear portion installation fan module 4, the inner wall at spraying box 1 top is pasted and is had antidrip liquid sponge 5, preceding filter screen 6 and back filter screen 7 are installed to the rear portion in the spraying box 1, preceding filter screen 6 and back filter screen 7 bottom are equipped with the slot respectively, the slot department is equipped with surplus liquid recovery pipe 8.
Spray gun module 2 includes the spray gun, still installs the coating filter on the spray gun, installs on spray gun slip table 3 to remove by spray gun slip table 3 carries and removes and carry out the spraying of reciprocating cycle, and the range of motion is unanimous with the width of spraying conveyer belt. The spraying controller adopts the PLC controller, and the spraying controller links to each other with spray gun slip table, spray gun module and 4 interfaces of fan module.
The front filter screen 6 is composed of a frame and a stainless steel filter screen, the frame is fixed inside the spraying box body 1, the stainless steel filter screen can be pulled out and inserted from the frame, the side wall of the spraying box body 1 is slotted, so that the stainless steel filter screen can enter from the slotted position and be inserted into the frame, or can be pulled out from the frame and be taken out from the slotted position, when the stainless steel filter screen is inserted into the frame, the bottom and the side edge of the stainless steel filter screen are in sealing contact with the spraying box body, the filtering aperture of the front filter screen 6 is 5-100 mu m, and the filtering aperture of the rear filter screen 7 is 5-100 mu m.
In this embodiment, on the wide spraying conveyer belt of 2m, erect wide 2m, long 1m, the spraying box 1 of height 0.6m, 5mm antidrip liquid sponge 5 has been pasted at 1 top of spraying box on the inner wall, the wide spray gun slip table 3 of 1 anterior installation 2m of spraying box, filter screen 6 before 1 rear portion installation of spraying box, back filter screen 7 and fan module 4, preceding filter screen 6 is highly 20cm, fan module 4 is including side by side equidistant installation 18 fans, and the fan size is 10cm x 10cm, the wind speed is adjustable.
In the use, when 3 lower parts of spray gun slip table are carried to glass by the spraying conveyer belt, the spray gun module begins to scan the spraying according to predetermined procedure, coating aerial fog is drawn forward by fan module 4, and make its equipartition fall on glass, unnecessary aerial fog is at first blocked by the preceding filter screen 6 of installing at spraying box 1 rear portion, according to the baffling principle, gas in the aerial fog upwards bypasses preceding filter screen 6, and the coating liquid pearl in the aerial fog then continues forward because of inertia, is intercepted by preceding filter screen 6, in the gas of bypassing preceding filter screen 6, remaining coating liquid pearl is filtered the interception by back filter screen 7 again.
As a result: by adopting the transparent glass film spraying device, visible particles are not basically on the surface of the glass, the moire and the stripe are greatly reduced, and the transparent glass film spraying device meets the quality requirement of conventional visual appearance detection.
Example 2
Compared with the embodiment 1, in the embodiment, on the wide spraying conveyer belt of 2m, erect wide 2m, length 0.6m, high 0.6 m's spraying box 1, 5mm antidrip sponge 5 has been pasted on the inner wall at spraying box 1 top, the wide spray gun slip table 3 of 2m of spraying box 1 anterior installation, filter screen 6, back filter screen 7 and fan module 4 before the installation of spraying box 1 rear portion, preceding filter screen 6 is high 20cm, 18 fans of equidistant installation side by side are drawn together to fan module 4, and the fan size is 10cm, the wind speed is adjustable.
In the use, when 3 lower parts of spray gun slip table are carried to glass by the spraying conveyer belt, the spray gun module begins to scan the spraying according to predetermined procedure, coating aerial fog is drawn forward by fan module 4, and make its equipartition fall on glass, unnecessary aerial fog is at first blocked by the preceding filter screen 6 of installing at spraying box 1 export, according to the baffling principle, gas in the aerial fog upwards bypasses preceding filter screen 6, and the coating liquid pearl in the aerial fog then continues forward because of inertia, is intercepted by preceding filter screen 6, in the gas of bypassing preceding filter screen 6, remaining coating liquid pearl is filtered the interception by back filter screen 7 again.
As a result: by adopting the transparent glass film spraying device, the surface of the glass is basically free of visible particles, the moire and stripe are greatly reduced, the quality requirement of the conventional visual appearance detection is met, and the coating consumption is increased by 20% compared with that of the embodiment 1. It is shown that when the length of the spraying box body 1 is short, the spraying aerial fog does not have enough time to fall onto the glass, and partial coating is wasted.
Example 3
Compared with the embodiment 1, in the embodiment, on the wide spraying conveyer belt of 2m, erect wide 2m, long 1.5m, high 0.6 m's spraying box 1, 5mm antidrip sponge 5 has been pasted on the inner wall at spraying box 1 top, the wide spray gun slip table 3 of 2m of spraying box 1 anterior installation, filter screen 6, back filter screen 7 and fan module 4 before the installation of spraying box 1 rear portion, preceding filter screen 6 height 20cm, 18 fans of equidistant installation side by side are drawn together to fan module 4, and the fan size is 10cm, the wind speed is adjustable.
In the use, when 3 lower parts of spray gun slip table are carried to glass by the spraying conveyer belt, the spray gun module begins to scan the spraying according to predetermined procedure, coating aerial fog is drawn forward by fan module 4, and make its equipartition fall on glass, unnecessary aerial fog is at first blocked by the preceding filter screen 6 of installing at spraying box 1 export, according to the baffling principle, gas in the aerial fog upwards bypasses preceding filter screen 6, and the coating liquid pearl in the aerial fog then continues forward because of inertia, is intercepted by preceding filter screen 6, in the gas of bypassing preceding filter screen 6, remaining coating liquid pearl is filtered the interception by back filter screen 7 again.
As a result: by adopting the transparent glass film spraying device of the embodiment, the surface of the glass is basically free of visible particles, but the moire and the stripe are obvious. The analysis reason is that than embodiment 1, spraying box 1 is too long, and fan module 4 drainage effect reduces, can't be even distribute spraying aerial fog to the glass surface, can't eliminate the moire in the spraying completely.
Although the present invention has been described in accordance with the above embodiments, the inventive concept is not limited to this invention, and any modifications to the inventive concept will be included within the scope of the present patent claims.
Claims (9)
1. The utility model provides a transparent film spraying device of glass, a serial communication port, including spraying box, spray gun module, spray gun slip table, fan module and spraying controller, pass the spraying conveyer belt in the spraying box, at the anterior installation spray gun slip table in the spraying box, rear portion installation fan module, the inner wall at spraying box top is pasted the antidrip sponge, filter screen and back filter screen before the rear portion is installed in the spraying box, preceding filter screen and back filter screen bottom are equipped with the slot respectively, slot department is equipped with residual liquid recovery pipe.
2. The transparent glass film spraying apparatus according to claim 1, wherein the width of the inside of the spraying box is the same as the width of the spraying conveyor belt, the length of the inside of the spraying box is 0.6-1.5m, the height of the inside of the spraying box is 0.3-1m, and observation glasses are installed on the side walls of the two sides of the spraying box.
3. The transparent glass film spraying apparatus according to claim 2, wherein the spray gun module comprises a spray gun, the spray gun is one of a low pressure spray gun, an airless spray gun, a mixed air spray gun and an ultrasonic spray gun, and a paint filter is further installed on the spray gun.
4. The transparent glass film spraying device according to claim 1 or claim 3, wherein the spray gun sliding table can move left and right on the slide rail, the moving range is consistent with the width of the spraying conveyor belt, the spray gun module is installed on the spray gun sliding table, and the spray gun module is carried by the spray gun sliding table to move left and right for reciprocating circular spraying.
5. The device for spraying a transparent glass film according to claim 4, wherein the spraying controller is a PLC controller, and the spraying controller is connected with the spray gun sliding table, the spray gun module and the fan module interface.
6. The transparent glass film spraying apparatus according to claim 2, wherein the front filter screen comprises a frame and a stainless steel filter screen, the frame is fixed inside the spraying cabinet, the stainless steel filter screen can be pulled out and inserted from the frame, and the side wall of the spraying cabinet is provided with a slit, so that the stainless steel filter screen can enter from the slit and be inserted into the frame, or can be pulled out from the frame and be taken out from the slit.
7. The device of claim 6, wherein the height of the stainless steel filter is not more than half of the height of the housing, and the bottom and the sides of the stainless steel filter are in sealing contact with the housing when the stainless steel filter is inserted into the frame.
8. The spraying device of claim 1, wherein the front filter has a filter pore size of 5-100 μm, and the rear filter has a filter pore size of 5-100 μm.
9. The transparent glass film spraying apparatus of claim 1, wherein the fan module comprises a plurality of fans, and the fans are arranged side by side at equal intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022777467.0U CN213825575U (en) | 2020-11-26 | 2020-11-26 | Glass transparent film spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022777467.0U CN213825575U (en) | 2020-11-26 | 2020-11-26 | Glass transparent film spraying device |
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| CN213825575U true CN213825575U (en) | 2021-07-30 |
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| CN202022777467.0U Active CN213825575U (en) | 2020-11-26 | 2020-11-26 | Glass transparent film spraying device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117510091A (en) * | 2024-01-05 | 2024-02-06 | 淄博旭峰工艺品有限公司 | Full-automatic spraying equipment and spraying process for glass products |
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2020
- 2020-11-26 CN CN202022777467.0U patent/CN213825575U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117510091A (en) * | 2024-01-05 | 2024-02-06 | 淄博旭峰工艺品有限公司 | Full-automatic spraying equipment and spraying process for glass products |
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