CN213814750U - Manufacturing system of smart card - Google Patents

Abstract

The utility model discloses a manufacturing system of smart card, include: the packaging equipment is used for packaging the chip module to the card base to form a card; a detection processing device including an initialization module for initializing the card to initialize a chip of the chip module. The utility model discloses can reduce the warehouse entry operation of smart card manufacture in-process chip, can improve the production efficiency and the reduction in production cost of smart card.

Description

Manufacturing system of smart card

Technical Field

The utility model relates to a smart card production technical field, concretely relates to manufacturing system of smart card.

Background

With the development of electronic technology, smart cards are increasingly widely used due to the advantages of large amount of stored information and high security.

When the smart card is produced at present, a plurality of processes are included from the card base to the finished card, different devices are used in each process, the devices are independently operated and are located in different working areas, therefore, the whole production process does not have continuity, the card body needs to be transferred among the different working areas, different systems and applications can be loaded by different card bodies, in order to ensure data safety and ensure the matching of a chip and the card base, each process needs to carry out warehouse entry and exit operation on each intermediate, more production time and more operators are occupied, the production cost is high, and the production efficiency is low.

SUMMERY OF THE UTILITY MODEL

An embodiment of the utility model provides a manufacturing system of smart card aims at improving the production efficiency of smart card.

An embodiment of the utility model provides a manufacturing system of smart card, include: the packaging equipment is used for packaging the chip module to the card base to form a card; a detection processing device including an initialization module for initializing the card to initialize a chip of the chip module.

According to the utility model discloses an aspect, detection and processing equipment still including being used for to the card open glue detection module, be used for carrying out the electric detection module that the electric function detected and be used for encapsulating the encapsulation detection module that the quality detected to the card.

According to the utility model discloses an aspect, electric detection module includes non-contact card frequency detecting element, contact chip function detecting element and non-joint card inductive distance and function detecting element.

According to the utility model discloses an aspect, encapsulation detection module includes the visual detection module.

According to an aspect of the embodiment of the present invention, the detection processing device further comprises a transportation module for transporting the card to the glue opening detection module, the electrical detection module, the initialization module and the encapsulation detection module in sequence; the conveying module is a conveyor belt.

According to the utility model discloses an aspect, detection and processing equipment is still including being used for detecting the rejection module of unqualified card rejection on the transport route of transport module.

According to the utility model discloses an aspect, detection and processing equipment still includes and is used for carrying out heavy card detection module that heavily blocks the card and detect to the card.

According to the utility model discloses an aspect, detection and processing equipment still includes the hairpin module and receives the card module, and hairpin module, heavy calorie of detection module, the detection module of opening to glue, electric detection module, initialization module, encapsulation detection module and receipt card module set gradually and connect through transport module.

According to an aspect of the embodiments of the present invention, the apparatus further comprises a personalization device for personalizing the initialized card.

According to an aspect of the embodiments of the present invention, the card processing apparatus further includes a first manipulator for transferring the card from the packaging apparatus to the inspection processing apparatus and a second manipulator for transferring the card from the inspection processing apparatus to the personalization apparatus.

The embodiment of the utility model provides a manufacturing system of smart card, during the smart card production, earlier through encapsulation equipment with chip module encapsulation to the card base formation card, make chip initialization again, before realizing chip initialization, chip module and card base have been matchd as an organic wholely, can reduce the warehouse entry and exit operation of chip module in the smart card manufacturing process, and make encapsulation equipment, the initialization equipment etc. of chip can concentrate the overall arrangement, realize that all manufacturing steps are accomplished in a process, consequently the utility model provides a manufacturing system of smart card can improve the production efficiency of smart card.

Drawings

Other features, objects and advantages of the invention will become apparent from the following detailed description of non-limiting embodiments thereof, when read in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the figures thereof, and which are not to scale.

Fig. 1 is a schematic structural diagram of a system for manufacturing a smart card according to an embodiment of the present invention.

Description of reference numerals:

10-packaging equipment;

20-detecting a processing device; 21-heavy card detection module; 22-a glue-opening detection module; 23-an electrical detection module; 24-an initialization module; 25-package detection module;

30-personalization device.

Detailed Description

The features and exemplary embodiments of various aspects of the present invention will be described in detail below, and in order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. It will be apparent to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the invention by illustrating examples of the invention.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

When the smart card is produced at present, the chip is initialized independently by utilizing the initialization equipment, and then the chip is packaged to the card base by utilizing the packaging equipment, different systems and applications are possibly loaded on different card bodies, so that the chip and the card base are matched, the chip needs to be subjected to warehouse entry and exit operation for many times before being packaged, more production time and more operators are occupied, the production cost is high, and the production efficiency is low.

Based on the problem, the embodiment of the utility model provides a manufacturing system of smart card can reduce the warehouse entry operation of smart card manufacture in-process, improves the production efficiency and the reduction in production cost of smart card.

Referring to fig. 1, fig. 1 is a schematic structural diagram illustrating a system for manufacturing a smart card according to an embodiment of the present invention.

The embodiment of the utility model provides a manufacturing system of smart card can be used for making the smart card. The manufacturing system includes a packaging apparatus 10 and a detection processing apparatus 20.

The packaging apparatus 10 is used to package a chip module to a card base to form a card.

It is understood that the card base and the chip module are both components of a smart card, and a smart card generally includes a card base and a chip module, and the chip module includes a chip, a control circuit, and the like.

The detection processing device 20 includes an initialization module 24 for initializing the card to initialize the chip of the chip module.

The initialization module 24 of the detection processing device 20 can write required data into the chip on the card, thereby realizing initialization of the chip.

In the prior art, when producing the smart card, the chip is initialized, then the initialized chip module is packaged to the card base, since different card bodies may load different systems and applications, in order to ensure data security and ensure the matching between the chip and the card base, a certain number of chip modules are extracted from the chip module storage library and initialized, the chip modules are firstly transferred to the storage library and recorded, and then the chip modules are taken out of the library when packaging, but according to the manufacturing system of the smart card provided by the embodiment of the invention, the chip modules are packaged to the card base through the packaging device 10 to form the card, then the card is transferred to the detection processing device 20, the chip on the card is initialized through the initialization module 24 of the detection processing device 20, and since the chip modules and the card base are matched into a whole before the chip is initialized, therefore, the warehouse-in and warehouse-out operations of the chip module in the manufacturing process of the smart card can be reduced, in addition, the packaging device 10, the initialization device 20 and the like can be intensively arranged, and all manufacturing steps of the smart card can be completed in one process.

It is understood that there are various packaging devices 10, and the present invention is not limited thereto. Optionally, the packaging device 10 may use a double-interface card milling slot and thread-picking butt-welding packaging machine, and the packaging quality is high.

Alternatively, the packaging device 10 may include a first output cassette for storing cards, and after the packaging device 10 packages the chip module to the card base to obtain the card, the card is placed in the first output cassette, and a counting device may be disposed on the first output cassette to record the number of cards in the cassette.

Because the initialization time is long, in order to improve the production efficiency of the smart card, the initialization module 24 of the detection processing device 20 may be in a reel structure, a plurality of card readers for writing data into the chip are circumferentially and uniformly distributed on the reel, and the plurality of card readers may work in parallel. Alternatively, the reel structure may be equipped with a 32-station contact station and a 16-station non-contact station, enabling the initialization of 8pin and 6pin cards, respectively.

To ensure the quality of the smart card, in some optional embodiments, the detection processing device 20 may further include a glue-off detection module 22 for performing glue-off detection on the card, an electrical detection module 23 for performing electrical function detection on the card, and a package detection module 25 for performing package quality detection on the card.

Optionally, the glue-opening detection module 22 may include a left glue-opening detection unit and a right glue-opening detection unit, the left glue-opening detection unit may detect whether the upper left corner and the lower right corner of the chip module are glued or not, and the right glue-opening detection unit may detect whether the lower left corner and the upper right corner of the chip module are glued or not.

When the left glue-stripping detection unit is used for carrying out left glue-stripping detection on the chip module, whether the upper left corner and the lower right corner of the chip module are subjected to glue stripping can be detected at the same time, specifically, the card can be bent by 45 degrees along a connecting line of the upper left corner and the lower right corner of the card by a preset diameter, then, a gap between the edge of the chip module and the card base is detected, if the gap is smaller than 0.01mm, the card can be qualified for glue stripping detection, if the gap is larger than 0.01mm, the card is qualified for glue stripping, and the card can be rejected to a waste station; the specific method for the right glue-breaking detection of the chip module by the right glue-breaking detection unit can be the same as the left glue-breaking detection method.

The electrical function of the smart card can be detected in various ways, optionally, the electrical detection module 23 can include a non-contact card frequency detection unit, a contact chip function detection unit, a non-contact card sensing distance and function detection unit, the non-contact card frequency detection unit can detect the resonant frequency of the card and store the log records of all cards, the contact chip function detection unit can include an electrical performance measurement head, which can detect the function of the card contact chip, the non-contact card sensing distance and function detection unit can detect the sensing distance of the card and whether the card can actually perform response communication, and store the log records of all cards.

Optionally, the package detection module 25 may include a visual detection module, and the visual detection module may compare the card to be tested with the reference image, and detect whether the card has package problems such as white edge, scratch, indentation, glue overflow, dirt, and the like. It will be appreciated that the image of the reference card and the inspection criteria for various defects may be stored in the package inspection module 25 in advance.

In some optional embodiments, the detection processing device 20 may further include a transport module for transporting the card to the glue opening detection module 22, the electrical detection module 23, the initialization module 24, and the packaging detection module 25 in sequence. The processing modules are connected through the conveying module, so that automatic turnover and processing of cards are realized, the production continuity of the smart cards can be improved, and the production efficiency of the smart cards can be improved.

In addition, when the smart card is produced, after the card is transferred to the detection processing device 20, the card is sequentially conveyed to the glue opening detection module 22, the electrical detection module 23, the initialization module 24 and the packaging detection module 25 through the conveying module, glue opening detection, electrical function detection, initialization and packaging quality detection of the card are sequentially realized, glue opening detection is firstly carried out on the card, then electrical function detection is carried out on the card, whether an electrical part of the card fails after bending can be checked, electrical function detection is firstly carried out before card initialization, packaging quality detection is carried out after initialization, on one hand, the card with a problem in electrical function can be removed in advance, so that the card does not enter an initialization process, waste of initialization time is reduced, on the other hand, because packaging defects of the card are mainly dirty in the actual production process, and the dirty card does not influence initialization operation, and still can begin to use after the cleanness, different systems and applications may be loaded to different cards, if detect the setting before the card initialization with the encapsulation quality according to prior art, dirty card can be taken out before the initialization, the card can break away from manufacturing system's discernment control after being taken out, because the card outside before the initialization does not have the sign, the card is clean after probably leading to the compounding when being sent back the production line, whole production processes has also once more gone out the pan feeding operation in addition, and detect the encapsulation quality after the card initialization again, not only can avoid card compounding problem, can also reduce the operation of going in and out the material before the card initialization, the production speed of smart card has been guaranteed.

Optionally, the conveying module may be a conveyor belt, the processing stations of the glue opening detection module 22, the electrical detection module 23, the initialization module 24, and the encapsulation detection module 25 are sequentially arranged on the conveying path of the conveyor belt, and the cards are sequentially conveyed to the processing stations through the conveyor belt, which is efficient and convenient.

In some optional embodiments, the inspection processing device 20 may further include a reject module for rejecting a card that is inspected by each inspection module of the processing device 20 as being faulty from the transport path of the transport module.

The rejecting module may include a plurality of rejecting portions, and the plurality of rejecting portions may be correspondingly disposed at one side of the processing stations of the glue-opening detecting module 22, the electrical detecting module 23, the initializing module 24, and the encapsulation detecting module 25.

In some optional embodiments, the detection processing device 20 may further include a heavy card detection module 21 for performing heavy card detection on the card, where the heavy card detection module 21 is disposed before the glue-off detection module 22, that is, when the smart card is produced, the transportation module may transport the card to the heavy card detection module 21, and then to the glue-off detection module 22, the electrical detection module 23, the initialization module 24, and the encapsulation detection module 25. The number and the direction of the cards can be detected through the heavy card detection module 21, the single cards are guaranteed to be transmitted one by one, and then the reliability of subsequent card test detection is guaranteed.

In some optional embodiments, the detection processing device 20 may further include a card sending module and a card receiving module, where the card sending module, the heavy card detection module 21, the glue failure detection module 22, the electrical detection module 23, the initialization module 24, the packaging detection module 25, and the card receiving module are sequentially disposed and connected through the conveying module.

Optionally, the detection processing device 20 may further include a first input cassette and a second output cassette, the cards to be processed may be placed in the first input cassette, the first input cassette may be disposed above the head end of the conveyor belt, during production, the cards in the first input cassette are moved one by one onto the conveyor belt by the card issuing module, so that the cards are transported one by the conveyor belt, the cards are sequentially subjected to heavy card detection, glue failure detection, electrical function detection, initialization, and packaging quality detection during transportation, and the cards qualified for detection and initialized are then moved into the second output cassette by the card receiving module.

Optionally, the first input cassette may be provided with a counting device for recording the number of cards in the cassette, and when there is no card in the cassette, the counting device may perform alarm processing to prompt a worker to replenish the card in time.

In some optional embodiments, the system for manufacturing a smart card provided by the embodiments of the present invention may further include a personalization device for personalizing the initialized card. And writing personalized data into the chip on the card through the personalization equipment, so that personalization of the card is realized, and production of the intelligent card is completed.

To facilitate storage of the cards, the personalization device may optionally include a second input cartridge in which the cards to be personalized may be placed.

Utilize the embodiment of the utility model provides a during manufacturing system production smart card of smart card, earlier through encapsulation equipment 10 with chip module encapsulation to the card base, form the card, shift the card to detection and processing equipment 20 after that, realize the detection and the chip initialization of card, shift the card to individualized equipment again at last, realize the individualization of card.

To facilitate the transfer of the cards, in some alternative embodiments, a first robot may be provided between the packaging device 10 and the inspection processing device 20, and a second robot may be provided between the inspection processing device 20 and the personalization device, the first robot being capable of transferring the cards in the first output cassette to the first input cassette of the inspection processing device 20, and the second robot being capable of transferring the cards in the second output cassette to the second input cassette of the personalization device, the automation of smart card production being further improved by transferring the cards by the robots.

In some optional embodiments, the embodiment of the utility model provides a manufacturing system of smart card can also include controlling means and display device, through the automatic operation of each equipment of controlling means control, through the quantity and the alarm information etc. of the operational aspect, the qualified card of each station, unqualified card of display device demonstration each equipment, realizes the full automated production of smart card.

In accordance with the embodiments of the present invention as set forth above, these embodiments do not set forth all of the details nor limit the invention to the specific embodiments described. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and its various embodiments with various modifications as are suited to the particular use contemplated. The present invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. A system for manufacturing a smart card, comprising:

the packaging equipment is used for packaging the chip module to the card base to form a card;

a detection processing device including an initialization module for initializing the card to initialize a chip of the chip module.

2. The smart card manufacturing system according to claim 1, wherein the detection processing device further comprises a glue-off detection module for detecting glue-off of the card, an electrical detection module for detecting an electrical function of the card, and a package detection module for detecting a package quality of the card.

3. The smart card manufacturing system of claim 2, wherein the electrical detection module comprises a non-contact card frequency detection unit, a contact chip function detection unit, and a non-contact card sensing distance and function detection unit.

4. The smart card manufacturing system of claim 2, wherein the package inspection module comprises a visual inspection module.

5. The smart card manufacturing system according to claim 2, wherein the detection processing apparatus further comprises a transport module for transporting the card to the glue opening detection module, the electrical detection module, the initialization module, and the packaging detection module in this order;

the conveying module is a conveyor belt.

6. The smart card manufacturing system according to claim 5, wherein the inspection processing device further includes a reject module for rejecting an inspected defective card from the transport path of the transport module.

7. The smart card manufacturing system of claim 5, wherein the detection processing device further comprises a heavy card detection module for performing heavy card detection on the card.

8. The smart card manufacturing system according to claim 7, wherein the detection processing device further comprises a card issuing module and a card receiving module, and the card issuing module, the heavy card detection module, the glue dispensing detection module, the electrical detection module, the initialization module, the packaging detection module and the card receiving module are sequentially arranged and connected through the conveying module.

9. A system for manufacturing a smart card according to any of claims 1 to 8, further comprising a personalization device for personalizing the initialized card.

10. The smart card manufacturing system of claim 9, further comprising a first robot for transferring the card from the packaging device to the inspection processing device and a second robot for transferring the card from the inspection processing device to the personalization device.

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