CN213811800U - Offline management and control system device - Google Patents

Abstract

The utility model discloses an off-line management and control system device, including quick-witted case and terminal management and control host computer, signal exchange assembly, monitored control system, information acquisition unit, terminal management and control host computer and signal exchange assembly electric connection, the rear side fixed connection of machine case has wire management device, wire management device includes the sleeve, telescopic inside sliding connection has last removal piece and removal piece down, and the bottom of going up the removal piece just is located telescopic inside fixedly connected with spring with the top of removal piece down, and telescopic surface cover is equipped with the fixed block, the front side of fixed block and the rear side fixed connection of quick-witted case, the utility model relates to a management and control system technical field. This management and control system device that can take off-line, the information analysis module in the operation feedback unit can read the record of information acquisition unit and the data of feedback in the action judgment module to guaranteed the execution effect of action command, and carry out self-regulation, thereby improved better production quality.

Description

Offline management and control system device

Technical Field

The utility model relates to a management and control system technical field specifically is a management and control system device that can be off-line.

Background

An industrial kiln: the industrial kiln can be divided into two types according to the thermal regulation: the second type is a continuous kiln which is characterized in that the kiln furnace is continuously produced, the temperature in a kiln chamber is divided into temperature sections, the temperature of each section is constant in the heating process, and workpieces gradually enter a high-temperature heating zone from a low-temperature preheating zone, such as a continuous heating kiln, a heat treatment kiln, an annular kiln, a stepping kiln, a vibrating-bottom kiln and the like.

The existing industrial kiln needs real-time monitoring and adjustment when in operation, the internal temperature and the combustion air-fuel ratio are ensured, if the industrial kiln needs to be kept beside the industrial kiln all day long by using manual monitoring, and the temperature and the air-fuel ratio cannot be timely and accurately adjusted to normal levels during manual adjustment, the influence on the quality of finished products of workpieces in the industrial kiln is avoided, the manpower resource is wasted, the quality of the finished products of the industrial kiln is reduced, in the existing industrial kiln management and control system, the adjustment can be performed according to original data, the adjustment effect cannot be ensured, and the loss can be caused when monitoring personnel find errors.

SUMMERY OF THE UTILITY MODEL

The utility model provides a not enough to prior art, the utility model provides a management and control system device that can take off-line has solved and has used manual monitoring then need all-weather on duty on the industrial kiln next door, and the regulation temperature that can not be timely accurate during manual regulation moreover and air-fuel ratio are to normal level, and among the industrial kiln management and control system that has now, can only adjust according to original data, can not guarantee to the effect of adjusting, probably cause the problem of unnecessary loss.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides an off-line management and control system device, includes quick-witted case and terminal management and control host computer, signal exchange assembly, monitored control system, information acquisition unit, terminal management and control host computer and signal exchange assembly electric connection, the rear side fixed connection of machine case has wire management device, wire management device includes the sleeve, telescopic inside sliding connection has last moving block and moves the block down, the bottom of going up the moving block and the top of moving the block down and be located telescopic inside fixedly connected with spring, telescopic surface cover is equipped with the fixed block, the front side of fixed block and the rear side fixed connection of quick-witted case, the line hole has been seted up to the back wall of machine case and the top that is located wire management device.

The input of signal exchange assembly respectively with the output electric connection of temperature probe and flue gas probe, the input of signal exchange assembly respectively with first controller and second controller electric connection, the output of terminal management and control host computer and monitored control system's input electric connection, monitored control system's output and signal exchange assembly input electric connection, terminal management and control host computer includes information acquisition unit and feedback operation unit, management and control processing unit, information acquisition unit and feedback operation unit electric connection, the output of feedback operation unit and management and control processing unit's input electric connection, management and control processing unit's output and information acquisition unit's input are connected.

Preferably, the feedback operation unit comprises an action judgment module, an information analysis module and a comparison command output module, wherein an output end of the action judgment module is electrically connected with an input end of the information analysis module, and an output end of the information analysis module is electrically connected with an input end of the comparison command output module.

Preferably, the information acquisition unit comprises a conversion recording module, a data marking module, a tabulation classification module and an information output module, wherein the output end of the conversion recording module is electrically connected with the input end of the data marking module, and the output end of the tabulation classification module is electrically connected with the input end of the information output module.

Preferably, the first controller and the second controller both comprise a signal receiving and sending module, a command execution module and an action feedback module, the output end of the signal receiving and sending module is electrically connected with the input end of the command execution module, the output end of the command execution module is electrically connected with the input end of the action feedback module, and the output end of the action feedback module is electrically connected with the input end of the signal receiving and sending module.

Preferably, the terminal management and control host includes a patch reading-in unit, and an output end of the patch reading-in unit is electrically connected to an input end of the information acquisition unit and an input end of the management and control processing unit, respectively.

Preferably, the patch reading-in unit includes an information reading module, a security determination module, and a non-stop update module, an output end of the information reading module is electrically connected to an input end of the security determination module, and an output end of the security determination module is electrically connected to an input end of the non-stop update module.

Advantageous effects

The utility model provides a management and control system device that can take off-line. Compared with the prior art, the method has the following beneficial effects:

(1) the off-line management and control system device is characterized in that a wire arranging device is fixedly connected with the rear side of a host machine, the wire arranging device comprises a sleeve, an upper moving block and a lower moving block are slidably connected inside the sleeve, the bottom of the upper moving block and the top of the lower moving block are fixedly connected inside the sleeve by springs, a fixed block is sleeved on the outer surface of the sleeve, the front side of the fixed block is fixedly connected with the rear side of a case, and a wire through hole is formed in the rear wall of the case and above the wire arranging device; the input end of the signal exchange component is respectively and electrically connected with the output ends of the temperature probe and the smoke probe, the input end of the signal exchange component is respectively and electrically connected with the first controller and the second controller, the output end of the terminal management and control host is electrically connected with the input end of the monitoring system, the output end of the monitoring system is electrically connected with the input end of the signal exchange component, the terminal management and control host comprises an information acquisition unit, a feedback operation unit and a management and control processing unit, the information acquisition unit is electrically connected with the feedback operation unit, the output end of the feedback operation unit is electrically connected with the input end of the management and control processing unit, the output end of the management and control processing unit is connected with the input end of the information acquisition unit, the feedback operation unit comprises an action judgment module, an information analysis module and a comparison command output module, and the output end of the action judgment module is electrically connected with the input end of the information analysis module, the output of information analysis module and comparison command output module's input electric connection, the spring of reason line device can make and move up the piece and move down the piece and reciprocate, thereby can wind the connecting wire of difference on the wire arranging device, make things convenient for the maintenance to avoid mixed and disorderly connecting wire to cause the potential safety hazard, the data of feedback in the record and the action judgement module of information acquisition unit can be read to the information analysis module among the feedback operating element, judge whether first controller and second controller carry out the command action, comparison command output module receives and judges the data change before and after the comparison operation, and give management and control processing unit and information acquisition unit to suggestion action command output, thereby the execution effect of action command has been ensured, and self-regulation, thereby better production quality has been improved.

(2) The off-line management and control system device comprises an information acquisition unit, a conversion recording module, a data marking module, a tabulation classification module and an information output module, wherein the output end of the conversion recording module is electrically connected with the input end of the data marking module, the output end of the tabulation classification module is electrically connected with the input end of the information output module, a first controller and a second controller respectively comprise a signal receiving and sending module, a command execution module and an action feedback module, the output end of the signal receiving and sending module is electrically connected with the input end of the command execution module, the output end of the command execution module is electrically connected with the input end of the action feedback module, the output end of the action feedback module is electrically connected with the input end of the signal receiving and sending module, the information acquisition unit receives a feedback operation unit, a management and control processing unit, a patch reading unit and a signal exchange assembly, all action commands and detection data are collected, all data are converted into visual logs through the conversion recording module, then the monitoring personnel can check more conveniently and visually through the data marking module and the tabulation classification module, and special data can be received in real time, so that professional requirements and workload of the monitoring personnel are reduced.

(3) This off-line management and control system device, through including patch read-in unit at terminal management and control host computer, and the output of patch read-in unit respectively with the input of information acquisition unit and the input electric connection of management and control processing unit, patch read-in unit includes information reading module and safety determination module, the renewal module of not shutting down, the output of information reading module and the input electric connection of safety determination module, and the input electric connection of safety determination module and the renewal module of not shutting down, utilize patch read-in unit to add new data when new work piece of needs processing, ensure that management and control system has bigger application scope, and can safely not shut down the renewal, the extravagant resource of start has been reduced to shutting down.

Drawings

Fig. 1 is a rear view of the cabinet of the present invention;

FIG. 2 is a schematic block diagram of the system of the present invention;

fig. 3 is a schematic block diagram of the terminal management and control host of the present invention;

fig. 4 is a schematic block diagram of the feedback operation unit of the present invention;

FIG. 5 is a schematic block diagram of the information collecting unit of the present invention;

fig. 6 is a schematic block diagram of a patch read-in unit of the present invention;

fig. 7 is a schematic block diagram of the first controller and the second controller of the present invention.

In the figure: 1. a chassis; 2. the terminal control host; 3. a signal exchange component; 4. a monitoring system; 210. an information acquisition unit; 211. a conversion recording module; 212. a data marking module; 213. a tabulation classification module; 214. an information output module; 220. a feedback operation unit; 221. An action judging module; 222. an information analysis module; 223. a comparison command output module; 230. A management and control processing unit; 240. a patch reading-in unit; 241. an information reading module; 242. a security determination module; 243. a non-stop updating module; 5. a wire arranging device; 501. a sleeve; 502. Moving the block upwards; 503. a lower moving block; 504. a spring; 505. a fixed block; 101. a through hole; 6. a temperature probe; 7. a smoke probe; 8. a first controller; 9. a second controller; 891. a signal receiving and sending module; 892. a command execution module; 893. and a motion feedback module.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: a management and control system device capable of being off-line comprises a case 1, a terminal management and control host 2, a signal exchange assembly 3, a monitoring system 4 and an information acquisition unit 210, wherein the terminal management and control host 2 with a USB interface is arranged on the case 1, the terminal management and control host 2 is electrically connected with the signal exchange assembly 3, a wire management device 5 is fixedly connected to the rear side of the host, the wire management device 5 comprises a sleeve 501, an upper moving block 502 and a lower moving block 503 are slidably connected to the inside of the sleeve 501, the bottom of the upper moving block 502 and the top of the lower moving block 503 are fixedly connected to the inside of the sleeve 501, a spring 504 is fixedly connected to the outside of the sleeve 501 in a sleeved mode, a fixing block 505 is fixedly connected to the front side of the fixing block 505 and the rear side of the case 1, and a through wire hole 101 is formed in the rear wall of the case 1 and above the wire management device 5;

the input end of the signal exchange component 3 is electrically connected with the output ends of the temperature probe 6 and the smoke probe 7, the input end of the signal exchange component 3 is electrically connected with the first controller 8 and the second controller 9, the output end of the terminal control host 2 is electrically connected with the input end of the monitoring system 4, the output end of the monitoring system 4 is electrically connected with the input end of the signal exchange component 3, the terminal control host 2 comprises an information acquisition unit 210, a feedback operation unit 220 and a control processing unit 230, the information acquisition unit 210 is electrically connected with the feedback operation unit 220, the output end of the feedback operation unit 220 is electrically connected with the input end of the control processing unit 230, the output end of the control processing unit 230 is connected with the input end of the information acquisition unit 210, the feedback operation unit 220 comprises an action judgment module 221, an information analysis module 222 and a comparison command output module 223, the output end of the action judging module 221 is electrically connected with the input end of the information analyzing module 222, the output end of the information analyzing module 222 is electrically connected with the input end of the comparison command output module 223, the spring 504 of the wire arranging device 5 can make the upper moving block 502 and the lower moving block 503 move up and down, so that different connecting wires can be wound on the wire arranging device 5, the maintenance is convenient, and the potential safety hazard caused by the disordered connecting wires is avoided, the information analyzing module 222 in the feedback operation unit 220 can read the record of the information collecting unit 210 and the data fed back in the action judging module 221, judge whether the first controller 8 and the second controller 9 execute the command action or not, the comparison command output module 223 receives and judges the data change before and after the comparison operation, and outputs the suggested action command to the management and control processing unit 230 and the information collecting unit 210, so as to ensure the execution effect of the action command, and performs self-adjustment, thereby improving better production quality, the information collecting unit 210 includes a conversion recording module 211, a data marking module 212, a tabulation classification module 213, and an information output module 214, an output end of the conversion recording module 211 is electrically connected with an input end of the data marking module 212, an output end of the tabulation classification module 213 is electrically connected with an input end of the information output module 214, the first controller 8 and the second controller 9 both include a signal sending and receiving module 891, an instruction execution module 892 and an action feedback module 893, an output end of the signal sending and receiving module is electrically connected with an input end of the instruction execution module 892, an output end of the instruction execution module 892 is electrically connected with an input end of the action feedback module 893, an output end of the action feedback module 893 is electrically connected with an input end of the signal sending and receiving module 220, a management and control processing unit 230, and an information collecting unit 210, The patch reading unit 240 and the handshake component 3 collect all action commands and detection data, convert all data into visual logs through the conversion recording module 211, and then make monitoring personnel more convenient and visual during examination through the data marking module 212 and the tabulation classification module 213, and receive special data in real time, thereby reducing professional requirements and workload of the monitoring personnel, the terminal management and control host 2 comprises the patch reading unit 240, the output end of the patch reading unit 240 is electrically connected with the input end of the information acquisition unit 210 and the input end of the management and control processing unit 230, the reading unit 240 comprises an information reading module 241, a safety determination module 242, a non-stop updating module 243, the output end of the information reading module 241 is electrically connected with the input end of the safety determination module 242, and the input ends of the safety determination module 242 and the non-stop updating module 243 are electrically connected, the patch reading-in unit 240 can add new data when new workpieces need to be processed, so that the management and control system has a wider application range, can be updated safely without shutdown, and reduces resources wasted by shutdown and startup.

And those not described in detail in this specification are well within the skill of those in the art.

When the intelligent cabinet is used, the cabinet 1 is placed at a safe position, connecting wires are wound on the surfaces of the upper moving block 502 and the lower moving block 503, then one ends of the connecting wires are inserted into the cabinet 1 through the wire through holes 101, the terminal management and control host 2 is started to work after installation is completed, data and patches which need to be updated are input into the information reading module 241 through a USB flash disk when updating is needed, the safety determination module 242 judges whether the data and the patches are the operation of the identity of an administrator or not, and the updating module 243 is updated without stopping the computer.

The first condition is as follows: the data detected by the smoke probe 7 and the temperature probe 6 are converted into digital signals through the signal exchange component 3 and sent to the information acquisition unit 210, all data logs are recorded by the conversion recording module 211, then the data pass through the feedback operation unit 220, when the action judging module 221 does not detect an action command, the data are directly sent to the control processing unit 230, the control processing unit 230 judges whether the data are normal or not, and if the data are normal, the data do not act.

Case two: if the detected data is deviated from the set value, the management and control processing unit 230 issues an action command, and the action command is recorded by the conversion recording module 211 and then transmitted to the signal exchange module 3, then transmitted to the signaling modules of the first controller 8 and the second controller 9, and then the command execution module 892 executes the command, the action feedback module 893 detects that the feedback action execution signal is fed back to the terminal management and control host 2 through the handshake component 3, the information analysis module 222 in the feedback operation unit 220 reads the data fed back from the recording and action judgment module 221 of the information acquisition unit 210, and has an action command recording and action feedback signal, then, the information analysis module 222 sends a check signal to the monitoring system 4 to remind a monitoring person to repair the original components of the first controller 8 and the second controller 9 of the industrial kiln if the comparison data is unchanged.

Case three: when the terminal management and control host 2 receives the signal from the action feedback module 893, the information analysis module 222 in the feedback operation unit 220 reads the data fed back by the recording and action judgment module 221 of the information acquisition unit 210, and if there is an action command recording and action feedback signal, and then the information analysis module 222 compares the data change and does not reach the ideal value, then outputs a recommendation command based on the above action command, and the management and control processing unit 230 compares the whole data to determine whether to recommend the command.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides an off-line management and control system device, includes quick-witted case (1) and terminal management and control host computer (2), handshake subassembly (3), monitored control system (4), information acquisition unit (210), terminal management and control host computer (2) and handshake subassembly (3) electric connection, its characterized in that: the wire arranging device (5) is fixedly connected to the rear side of the case (1), the wire arranging device (5) comprises a sleeve (501), an upper moving block (502) and a lower moving block (503) are slidably connected to the inside of the sleeve (501), a spring (504) is fixedly connected to the bottom of the upper moving block (502) and the top of the lower moving block (503) and located inside the sleeve (501), a fixing block (505) is sleeved on the outer surface of the sleeve (501), the front side of the fixing block (505) is fixedly connected with the rear side of the case (1), and a wire through hole (101) is formed in the rear wall of the case (1) and above the wire arranging device (5);

the input end of the signal exchange component (3) is electrically connected with the output ends of the temperature probe (6) and the smoke probe (7) respectively, and the input end of the signal exchange component (3) is electrically connected with the first controller (8) and the second controller (9) respectively

The output end of the terminal management and control host (2) is electrically connected with the input end of the monitoring system (4), the output end of the monitoring system (4) is electrically connected with the input end of the signal exchange component (3), the terminal management and control host (2) comprises an information acquisition unit (210), a feedback operation unit (220) and a management and control processing unit (230), the information acquisition unit (210) is electrically connected with the feedback operation unit (220), the output end of the feedback operation unit (220) is electrically connected with the input end of the management and control processing unit (230), and the output end of the management and control processing unit (230) is connected with the input end of the information acquisition unit (210).

2. The offline management and control system device according to claim 1, wherein: the feedback operation unit (220) comprises an action judgment module (221), an information analysis module (222) and a comparison command output module (223), wherein the output end of the action judgment module (221) is electrically connected with the input end of the information analysis module (222), and the output end of the information analysis module (222) is electrically connected with the input end of the comparison command output module (223).

3. The offline management and control system device according to claim 1, wherein: the information acquisition unit (210) comprises a conversion recording module (211), a data marking module (212), a tabulation classification module (213) and an information output module (214), wherein the output end of the conversion recording module (211) is electrically connected with the input end of the data marking module (212), and the output end of the tabulation classification module (213) is electrically connected with the input end of the information output module (214).

4. The offline management and control system device according to claim 1, wherein: first controller (8) and second controller (9) all include signal send and receive module (891), order execution module (892) and action feedback module (893), the output of signal send and receive module (891) and the input electric connection of order execution module (892), and the output of order execution module (892) and the input electric connection of action feedback module (893), the output of action feedback module (893) and the input electric connection of signal send and receive module (891).

5. The offline management and control system device according to claim 1, wherein: the terminal management and control host (2) comprises a patch reading-in unit (240), and the output end of the patch reading-in unit (240) is electrically connected with the input end of the information acquisition unit (210) and the input end of the management and control processing unit (230) respectively.

6. The offline management and control system device according to claim 5, wherein: the patch reading-in unit (240) comprises an information reading module (241), a safety determination module (242) and a non-stop updating module (243), wherein the output end of the information reading module (241) is electrically connected with the input end of the safety determination module (242), and the output end of the safety determination module (242) is electrically connected with the input end of the non-stop updating module (243).

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