CN205375179U - Monitoring device is made to thing networking forging - Google Patents
Monitoring device is made to thing networking forging Download PDFInfo
- Publication number
- CN205375179U CN205375179U CN201620208214.2U CN201620208214U CN205375179U CN 205375179 U CN205375179 U CN 205375179U CN 201620208214 U CN201620208214 U CN 201620208214U CN 205375179 U CN205375179 U CN 205375179U
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- 238000005242 forging Methods 0.000 title claims abstract description 35
- 238000012806 monitoring device Methods 0.000 title abstract 2
- 230000006855 networking Effects 0.000 title abstract 2
- 238000004519 manufacturing process Methods 0.000 claims abstract description 24
- 238000012545 processing Methods 0.000 claims abstract description 19
- 239000000428 dust Substances 0.000 claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 16
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 230000001276 controlling effect Effects 0.000 claims description 14
- 230000007613 environmental effect Effects 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000013500 data storage Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 8
- 238000003723 Smelting Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 3
- 241001062472 Stokellia anisodon Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The utility model provides a monitoring device is made to thing networking forging, including data acquisition module, device control module, central processing unit, data sending and receiving module, distal end monitoring and control module and data storage module, data acquisition module includes furnace temperature sensor, temperature and humidity sensor, dust sensor and voltage current detection unit, device control module is including adjusting the temperature unit, power -off protection unit and promptly report an emergency and ask for help or increased vigilance the unit, adjust the temperature unit, power -off protection unit and promptly report an emergency and ask for help or increased vigilance the unit and all link to each other with central processing unit are controlled by central processing unit, data sending and receiving module passes through wireless network and links to each other with distal end monitoring and control module and data storage module. Compare with traditional production model, the utility model discloses can obviously improve production site data acquisition's accuracy, effectively liberate engineer's jobsite restriction, stop some because factor such as artificial fatigue or maloperation and the loss that causes, the human input of the forging manufacturing that can significantly reduce simultaneously.
Description
Technical field
This utility model belongs to forging production field, is specifically related to a kind of Internet of Things forging and manufactures supervising device.
Background technology
In recent decades, along with the fast development of China's industry, the industry such as power equipment, shipbuilding equipment, metallurgical equipment have also been obtained high speed development, thus the demand of various forging such as engine rotor, impeller, various Large Crankshaft, multiple module etc. is also increased day by day.Improving the industrial level smelting forging industry, its production technology of specification is of great significance with technique tool, has become one of instant task of China's industrial development.
Whole complete forging production process includes the multiple working procedures such as smelting, ingot casting, heating, forging, conditioning treatment, finished heat treatment.In the production process of a whole set of forging, the parameter setting of each step links is particularly important, directly affects qualification rate and efficiency that forging produces.
The production process of forging industry traditional at present is also based on traditional experience, in the assurance of the important indicator of the important procedures such as smelting and forging, is mainly also dependent on the experience of engineer.In production process, severe due to environment, to the data of production scene often also more difficult accurate acquisition.On the other hand, situation due to commercial power, the producer using commercial power as this needs in a large number often adopts smelt evening, but the material mixture ratio of forging smelting is complex, environmental problem and field condition to smelting process are closely bound up, on-the-spot some situations may result in the product of actual manufacture and do not reach the technological requirement of forging, it is often necessary to do over again, thus causing waste.
Utility model content
This utility model is for above-mentioned the deficiencies in the prior art, it is provided that a kind of Internet of Things forging manufactures supervising device；This Internet of Things forging manufactures supervising device and can allow an engineer to enough monitor the production status in Factory Building anywhere or anytime in any place having the network coverage, and can in real time parameter command be issued.As smelt the stage, by this supervising device can know at any time now the voltage of intermediate frequency furnace, electric current, adjust its parameter at any time, strictly control smelting temperature now and assurance is come out of the stove the time, when abnormal conditions occur, alarm can be sent in time, enable early warning scheme, reduce loss.
This utility model is achieved by the following technical solution:
A kind of Internet of Things forging manufactures supervising device, including data acquisition module, device control module, central processing unit, data sending/receiving module, far-end Monitoring and Controlling module and data memory module；
Data acquisition module is for gathering the environmental information in forging workshop；Data acquisition module includes in-furnace temperature sensor, Temperature Humidity Sensor, dust sensor and voltage/current detection unit；In-furnace temperature sensor, Temperature Humidity Sensor, dust sensor are all connected with central processing unit with the outfan of voltage/current detection unit；
In-furnace temperature sensor is fixedly installed on the sidewall of workshop internal intermediate frequency stove, for the furnace temperature of intermediate frequency furnace in forging production process is carried out monitor in real time；Temperature Humidity Sensor hangs on the wall of workshop, is used for detecting the temperature and humidity of workshop；Dust sensor hangs on the wall of workshop, is used for the dust concentration detecting in workshop；Voltage/current detection unit is connected with the power-feed section of workshop internal intermediate frequency stove, is used for detecting supply voltage and the electric current of intermediate frequency furnace；
Device control module includes thermostat units, power-off protection unit and critical alarm unit；Thermostat units, power-off protection unit are all connected with central processing unit with critical alarm unit, by central processing unit control；Thermostat units is fixedly installed in intermediate frequency furnace, for regulating the temperature of intermediate frequency furnace；Power-off protection unit is connected with the cable of intermediate frequency furnace, and critical alarm unit is placed on the wall of workshop, is used for sending audible and visual alarm information；
Central processing unit is connected with data sending/receiving module by HDMI and HDBaseT；Data sending/receiving module is connected with far-end Monitoring and Controlling module and data memory module by wireless network；Far-end Monitoring and Controlling module includes display unit and control unit, and display unit is used for the production environment data that video data acquisition module gathers, and control unit is used for issuing control instruction；Data memory module is connected with far-end Monitoring and Controlling module, be used for storing receive from the productive environment information in forging workshop.
Compared with traditional production model, Internet of Things forging described in the utility model manufactures supervising device can be obviously improved the accuracy of Production scene data collection, efficient solution puts the job site restriction of engineer, stop some losses caused due to factors such as artificial tired or maloperations, the human input of forging manufacturing can be greatly reduced simultaneously.
Accompanying drawing explanation
Fig. 1 is the structured flowchart that Internet of Things forging described in the utility model manufactures supervising device.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in more detail.
As it is shown in figure 1, this utility model provides a kind of Internet of Things forging manufactures supervising device, including data acquisition module, device control module, central processing unit, data sending/receiving module, local Monitoring and Controlling module and data memory module.
Wherein, data acquisition module is for gathering the environmental information in forging workshop.Data acquisition module includes in-furnace temperature sensor, Temperature Humidity Sensor, dust sensor and voltage/current detection unit.In-furnace temperature sensor, Temperature Humidity Sensor, dust sensor are all connected with central processing unit with the outfan of voltage/current detection unit.
In-furnace temperature sensor is fixedly installed on the sidewall of workshop internal intermediate frequency stove, for the furnace temperature of intermediate frequency furnace in forging production process is carried out monitor in real time.In-furnace temperature sensor can choose contactless infrared radiation thermometer.Temperature Humidity Sensor hangs on the wall of workshop, is used for detecting the temperature and humidity of workshop.Temperature Humidity Sensor can choose AM2305A digital temperature-humidity sensor.Dust sensor hangs on the wall of workshop, is used for the dust concentration detecting in workshop, to reach the purpose of safety in production.Dust sensor can adopt high-precision laser pm2.5 sensor assembly.Voltage/current detection unit is connected with the power-feed section of workshop internal intermediate frequency stove, is used for detecting supply voltage and the electric current of intermediate frequency furnace.The manufacture process of forging is often when high temperature etc. is severe, therefore in the process of data acquisition, the reliability of data acquisition is played vital effect by the performance of sensor, we need each sensor of data acquisition module is carried out strict inspection, it is ensured that the reliability of its accuracy gathering data and work.
Device control module includes thermostat units, power-off protection unit and critical alarm unit.Thermostat units, power-off protection unit are all connected with central processing unit with critical alarm unit, by central processing unit control.
Thermostat units is fixedly installed in intermediate frequency furnace, for regulating the temperature of intermediate frequency furnace.Power-off protection unit is connected with the cable of intermediate frequency furnace, when an emergency happens, can carry out power down process by power-off protection cell pairs frequency stove, thus interrupting producing.Critical alarm unit is placed on the wall of workshop, is used for sending audible and visual alarm information.Such as when environment relatively more severe (as dust concentration is too high), or when engineer's task needs emergent management, critical alarm unit can be started.
Central processing unit is connected with data sending/receiving module by HDMI and HDBaseT, and central processing unit can adopt the microprocessor such as single-chip microcomputer, DSP to realize.
Data sending/receiving module is by wireless network and far-end Monitoring and Controlling module, and data memory module is connected.Data sending/receiving module can adopt 3G/4G data launch terminal, and data sending/receiving module is for carrying out reliable data conversion and transmission to the data (such as parameters such as temperature, voltage, electric current, dust) collecting the forging production process generation come；And for receiving the control instruction that far-end Monitoring and Controlling module issues.
Far-end Monitoring and Controlling module includes display unit and control unit, and display unit is used for the production environment data that video data acquisition module gathers, and control unit is used for issuing control instruction.Far-end Monitoring and Controlling module can adopt the smart mobile phone with 3G wireless module to realize.
Data memory module is connected with far-end Monitoring and Controlling module, be used for storing receive from the productive environment information in forging workshop.Data memory module can choose the hardware devices such as jumbo memory card.
Obviously, this utility model includes but not limited to above-mentioned embodiment, the equivalent replacement that all amendments to technical scheme made according to this utility model claim or portion of techniques feature carry out, and all should belong to covering scope of the present utility model.
Claims (1)
1. an Internet of Things forging manufactures supervising device, it is characterised in that include data acquisition module, device control module, central processing unit, data sending/receiving module, far-end Monitoring and Controlling module and data memory module；
Data acquisition module is for gathering the environmental information in forging workshop；Data acquisition module includes in-furnace temperature sensor, Temperature Humidity Sensor, dust sensor and voltage/current detection unit；In-furnace temperature sensor, Temperature Humidity Sensor, dust sensor are all connected with central processing unit with the outfan of voltage/current detection unit；
In-furnace temperature sensor is fixedly installed on the sidewall of workshop internal intermediate frequency stove, for the furnace temperature of intermediate frequency furnace in forging production process is carried out monitor in real time；Temperature Humidity Sensor hangs on the wall of workshop, is used for detecting the temperature and humidity of workshop；Dust sensor hangs on the wall of workshop, is used for the dust concentration detecting in workshop；Voltage/current detection unit is connected with the power-feed section of workshop internal intermediate frequency stove, is used for detecting supply voltage and the electric current of intermediate frequency furnace；
Device control module includes thermostat units, power-off protection unit and critical alarm unit；Thermostat units, power-off protection unit are all connected with central processing unit with critical alarm unit, by central processing unit control；Thermostat units is fixedly installed in intermediate frequency furnace, for regulating the temperature of intermediate frequency furnace；Power-off protection unit is connected with the cable of intermediate frequency furnace, and critical alarm unit is placed on the wall of workshop, is used for sending audible and visual alarm information；
Central processing unit is connected with data sending/receiving module；Data sending/receiving module is connected with far-end Monitoring and Controlling module and data memory module by wireless network；Far-end Monitoring and Controlling module includes display unit and control unit, and the production environment data that display unit gathers for video data acquisition module, control unit is used for issuing control instruction；Data memory module is connected with far-end Monitoring and Controlling module, for storing from the productive environment information in forging workshop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620208214.2U CN205375179U (en) | 2016-03-09 | 2016-03-09 | Monitoring device is made to thing networking forging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620208214.2U CN205375179U (en) | 2016-03-09 | 2016-03-09 | Monitoring device is made to thing networking forging |
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| Publication Number | Publication Date |
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| CN205375179U true CN205375179U (en) | 2016-07-06 |
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| CN201620208214.2U Expired - Fee Related CN205375179U (en) | 2016-03-09 | 2016-03-09 | Monitoring device is made to thing networking forging |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107764057A (en) * | 2017-10-18 | 2018-03-06 | 宁国市开源电力耐磨材料有限公司 | A kind of middle frequency furnace energy-conservation Melting control system and control method |
| CN117032108A (en) * | 2023-08-08 | 2023-11-10 | 安徽天畅金属材料有限公司 | Automatic control system for smelting metallic lead |
-
2016
- 2016-03-09 CN CN201620208214.2U patent/CN205375179U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107764057A (en) * | 2017-10-18 | 2018-03-06 | 宁国市开源电力耐磨材料有限公司 | A kind of middle frequency furnace energy-conservation Melting control system and control method |
| CN117032108A (en) * | 2023-08-08 | 2023-11-10 | 安徽天畅金属材料有限公司 | Automatic control system for smelting metallic lead |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160706 Termination date: 20170309 |
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| CF01 | Termination of patent right due to non-payment of annual fee |