CN117032108A - Automatic control system for smelting metallic lead - Google Patents
Automatic control system for smelting metallic lead Download PDFInfo
- Publication number
- CN117032108A CN117032108A CN202310987751.6A CN202310987751A CN117032108A CN 117032108 A CN117032108 A CN 117032108A CN 202310987751 A CN202310987751 A CN 202310987751A CN 117032108 A CN117032108 A CN 117032108A
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- module
- input end
- control center
- output end
- control system
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- 238000003723 Smelting Methods 0.000 title claims abstract description 29
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 238000012544 monitoring process Methods 0.000 claims abstract description 25
- 238000004891 communication Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims description 11
- 230000007613 environmental effect Effects 0.000 claims description 5
- 238000005303 weighing Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 abstract description 14
- 229910052751 metal Inorganic materials 0.000 abstract description 14
- 230000004927 fusion Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 230000001105 regulatory effect Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000002285 radioactive effect Effects 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009853 pyrometallurgy Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000003403 water pollutant Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses an automatic control system for smelting metallic lead, which comprises a data acquisition module, an environment monitoring module and a communication gateway module, wherein the output ends of the data acquisition module and the environment monitoring module are connected with the input end of an A/D converter, the output end of the A/D converter is connected with the input end of a communication network module, the output end of the communication network module is connected with the input end of a control center, and the output end of the control center is connected with the input end of a remote monitoring center. According to the automatic control system for metal lead smelting, the communication network module is used for realizing interconnection of the front-end sensor data fusion modules and the on-site monitoring center, and then the on-site monitoring center is connected with the remote monitoring system, so that the safety and reliability of operation of the photovoltaic power station are improved, data can be effectively transmitted, the operation state of the smelting control system can be focused in real time, and the normal operation of the smelting control system is ensured.
Description
Technical Field
The invention relates to the technical field of metal lead smelting, in particular to an automatic control system for metal lead smelting.
Background
Lead is a metal chemical element, the chemical symbol of which is Pb, the atomic number is 82, is the non-radioactive element with the largest atomic weight, is soft and forgeable, has low melting point, is silvery and bluish when just cut, can lose luster to dark gray after being exposed to air, has the advantages of high corrosion resistance, difficult penetration of X rays, gamma rays and the like, good plasticity and the like, is often processed into plates and pipes, is widely used in industrial departments of chemical industry, cables, storage batteries, radioactive protection and the like, lead is also a toxic heavy metal, has been listed in a list of toxic and harmful water pollutants, and smelting is a refining technology used for roasting, smelting, electrolyzing and extracting metals in ores by using chemical agents and the like; reducing impurities contained in the metal or adding a certain component in the metal, and refining the metal into the required metal, wherein the smelting is classified into pyrometallurgy, wet extraction or electrochemical deposition.
The metal lead is generally manually operated in the smelting process, the working process is long and hard, and when the metal lead cannot be noticed, the reverse side designed in the operation process is wide, the comprehensiveness of manual operation can be considered low, the labor intensity of workers is enhanced, and the overall operation efficiency is reduced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an automatic control system for smelting metallic lead, which solves the problems that the comprehensiveness is low, the labor intensity of workers is enhanced, and the overall operation efficiency is reduced.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an automatic control system is smelted to metallic lead, includes data acquisition module, environmental monitoring module and communication gateway module, the output of data acquisition module and environmental monitoring module all is connected with the input of AD converter to the output of AD converter is connected with the input of communication network module, the output of communication network module is connected with control center's input, and control center's output is connected with remote monitoring center's input.
Preferably, the data acquisition module comprises a temperature acquisition module, a current acquisition module, a voltage acquisition module, a running time acquisition module, a feeding weighing module and a discharging control module.
Preferably, the environment monitoring module comprises a temperature sensor, a humidity sensor and a wind speed sensor.
Preferably, the control center comprises a central control center, the output end of the central control center is connected with the input end of the temperature regulation module, the output end of the central control center is connected with the input end of the current regulation module, and the output end of the central control center is connected with the input end of the voltage regulation module.
Preferably, the output end of the central control center is connected with the input end of the operation motor control module, and the output end of the central control center is connected with the input end of the operation state monitoring module.
Preferably, the output end of the central control center is connected with the input end of the feeding valve control module, and the output end of the central control center is connected with the input end of the discharging valve control module.
Advantageous effects
The invention provides an automatic control system for smelting metallic lead. Compared with the prior art, the method has the following beneficial effects: the automatic control system for metal lead smelting is characterized in that the output ends of a data acquisition module and an environment monitoring module are connected with the input end of an A/D converter, the output end of the A/D converter is connected with the input end of a communication network module, the output end of the communication network module is connected with the input end of a control center, the output end of the control center is connected with the input end of a remote monitoring center, the output end of the central control center is connected with the input end of a temperature regulation module, the output end of the central control center is connected with the input end of a current regulation module, the output end of the central control center is connected with the input end of an operation motor operation module, the output end of the central control center is connected with the input end of a running state monitoring module, the output end of the central control center is connected with the input end of a material feeding valve control module, the output end of the central control center is connected with the input end of a material discharging valve control module, the data fusion module and the site monitoring center of each front sensor are realized through the communication network module, the site monitoring center is then connected with the remote monitoring system, the safety and reliability of operation of the photovoltaic power station is improved, and the safety and reliability of operation of the system can be guaranteed, and the system can run in real-time.
Drawings
FIG. 1 is a schematic block diagram of a system of the present invention;
FIG. 2 is a schematic block diagram of a control center of the present invention;
FIG. 3 is a schematic block diagram of a data acquisition module according to the present invention;
fig. 4 is a schematic block diagram of the environment monitoring module of the present invention.
In the figure: the system comprises a 1-data acquisition module, a 11-temperature acquisition module, a 12-current acquisition module, a 13-voltage acquisition module, a 14-running time acquisition module, a 15-feeding weighing module, a 16-discharging control module, a 2-environment monitoring module, a 21-temperature sensor, a 22-humidity sensor, a 23-wind speed sensor, a 3-communication gateway module, a 4-A/D converter, a 5-communication network module, a 6-control center, a 61-central control center, a 62-temperature regulation module, a 63-current regulation module, a 64-voltage regulation module, a 65-running motor control module, a 66-running state monitoring module, a 67-feeding valve control module, a 68-discharging valve control module and a 7-remote monitoring center.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides an automatic control system is smelted to metallic lead, includes data acquisition module 1, environmental monitoring module 2 and communication gateway module 3, and the output of data acquisition module 1 and environmental monitoring module 2 is all connected with the input of AD converter 4 to the output of AD converter 4 is connected with the input of communication network module 5, and the output of communication network module 5 is connected with the input of control center 6, and the output of control center 6 is connected with the input of remote monitoring center 7.
The communication network module is used for realizing interconnection between the front-end sensor data fusion module and the field monitoring center, and then the field monitoring center is connected with the remote monitoring system, so that the safety and reliability of operation of the photovoltaic power station are improved, data can be effectively transmitted, the operation state of the smelting control system can be focused in real time, and the normal operation of the smelting control system is ensured.
In the invention, the data acquisition module 1 comprises a temperature acquisition module 11, a current acquisition module 12, a voltage acquisition module 13, a running time acquisition module 14, a feeding weighing module 15 and a discharging control module 16.
In the present invention, the environment monitoring module 2 includes a temperature sensor 21, a humidity sensor 22, and a wind speed sensor 23.
In the present invention, the control center 6 includes a central control center 61, an output end of the central control center 61 is connected to an input end of the temperature regulation module 62, and an output end of the central control center 61 is connected to an input end of the current regulation module 63, and an output end of the central control center 61 is connected to an input end of the voltage regulation module 64.
In the present invention, the output of the central control center 61 is connected to the input of the operation motor manipulation module 65, and the output of the central control center 61 is connected to the input of the operation state monitoring module 66.
In the present invention, the output of the central control center 61 is connected to the input of the inlet valve control module 67, and the output of the central control center 61 is connected to the input of the outlet valve control module 68.
And all that is not described in detail in this specification is well known to those skilled in the art.
When the system is used, various sensors are utilized to collect data of smelting equipment, the temperature, current, voltage and operation time of the smelting equipment are collected, meanwhile, the environment monitoring module 2 detects the environment where the smelting equipment is located through the sensors, the temperature and humidity sensor 21 detects the temperature, the humidity sensor 22 detects the humidity, the wind speed sensor 23 detects the wind speed, then the operation state data collected by the sensors are subjected to analog-to-digital conversion by utilizing the function of the A/D converter 4 so as to be convenient for further processing, the data are transmitted through the communication network module 5, the temperature regulating module 62 in the control center 6 is used for controlling the temperature of the smelting equipment, the temperature is too high, the cooling mechanism is used for dissipating heat, the current regulating module 63 is used for regulating the current of the smelting equipment, the voltage regulating module 64 is used for regulating the voltage of the smelting equipment, the system can also be transmitted to the remote monitoring center 7, the operating motor is used for regulating the operating motor 65, the operating motor is started, the opening and closing and rotating speed are regulated, the feeding valve control module 67 is used for controlling the feeding weight of the metal lead, the whole discharging valve control module 68 is used for controlling the discharging quantity of the metal lead, and the operation state of the whole system is controlled by the discharging valve control module 66, and the monitoring module is used for monitoring the operation state of the smelting equipment.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an automatic control system is smelted to metallic lead, includes data acquisition module (1), environmental monitoring module (2) and communication gateway module (3), its characterized in that: the output ends of the data acquisition module (1) and the environment monitoring module (2) are connected with the input end of the A/D converter (4), the output end of the A/D converter (4) is connected with the input end of the communication network module (5), the output end of the communication network module (5) is connected with the input end of the control center (6), and the output end of the control center (6) is connected with the input end of the remote monitoring center (7).
2. An automatic control system for smelting metallic lead as defined in claim 1, wherein: the data acquisition module (1) comprises a temperature acquisition module (11), a current acquisition module (12), a voltage acquisition module (13), a running time acquisition module (14), a feeding weighing module (15) and a discharging control module (16).
3. An automatic control system for smelting metallic lead as defined in claim 1, wherein: the environment monitoring module (2) comprises a temperature sensor (21), a humidity sensor (22) and a wind speed sensor (23).
4. An automatic control system for smelting metallic lead as defined in claim 1, wherein: the control center (6) comprises a central control center (61), the output end of the central control center (61) is connected with the input end of the temperature regulation module (62), the output end of the central control center (61) is connected with the input end of the current regulation module (63), and the output end of the central control center (61) is connected with the input end of the voltage regulation module (64).
5. An automatic control system for smelting metallic lead as recited in claim 4, wherein: the output end of the central control center (61) is connected with the input end of the operation motor control module (65), and the output end of the central control center (61) is connected with the input end of the operation state monitoring module (66).
6. An automatic control system for smelting metallic lead as recited in claim 4, wherein: the output end of the central control center (61) is connected with the input end of the feeding valve control module (67), and the output end of the central control center (61) is connected with the input end of the discharging valve control module (68).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310987751.6A CN117032108A (en) | 2023-08-08 | 2023-08-08 | Automatic control system for smelting metallic lead |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310987751.6A CN117032108A (en) | 2023-08-08 | 2023-08-08 | Automatic control system for smelting metallic lead |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117032108A true CN117032108A (en) | 2023-11-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310987751.6A Pending CN117032108A (en) | 2023-08-08 | 2023-08-08 | Automatic control system for smelting metallic lead |
Country Status (1)
| Country | Link |
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| CN (1) | CN117032108A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006023882A (en) * | 2004-07-07 | 2006-01-26 | Koyo Seiko Co Ltd | Monitoring system for steel-making facility |
| US20100258435A1 (en) * | 2007-07-31 | 2010-10-14 | Ancor Tecmin S.A. | System for monitoring, control, and management of a plant where hydrometallurgical electrowinning and electrorefining processes for non ferrous metals. |
| WO2012113629A1 (en) * | 2011-02-23 | 2012-08-30 | Sms Siemag Ag | Apparatus and method for controlling a metallurgical installation |
| KR101184966B1 (en) * | 2012-02-27 | 2012-10-02 | 삼성영상보안주식회사 | A furnace monitoring system and the method for controlling the same |
| CN105241263A (en) * | 2015-09-18 | 2016-01-13 | 宁国市宏达电炉有限公司 | Electric furnace monitoring system |
| CN105632140A (en) * | 2014-10-31 | 2016-06-01 | 西安扩力机电科技有限公司 | Monitoring method of electric slag furnaces |
| CN205375179U (en) * | 2016-03-09 | 2016-07-06 | 温州职业技术学院 | Monitoring device is made to thing networking forging |
-
2023
- 2023-08-08 CN CN202310987751.6A patent/CN117032108A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006023882A (en) * | 2004-07-07 | 2006-01-26 | Koyo Seiko Co Ltd | Monitoring system for steel-making facility |
| US20100258435A1 (en) * | 2007-07-31 | 2010-10-14 | Ancor Tecmin S.A. | System for monitoring, control, and management of a plant where hydrometallurgical electrowinning and electrorefining processes for non ferrous metals. |
| WO2012113629A1 (en) * | 2011-02-23 | 2012-08-30 | Sms Siemag Ag | Apparatus and method for controlling a metallurgical installation |
| KR101184966B1 (en) * | 2012-02-27 | 2012-10-02 | 삼성영상보안주식회사 | A furnace monitoring system and the method for controlling the same |
| CN105632140A (en) * | 2014-10-31 | 2016-06-01 | 西安扩力机电科技有限公司 | Monitoring method of electric slag furnaces |
| CN105241263A (en) * | 2015-09-18 | 2016-01-13 | 宁国市宏达电炉有限公司 | Electric furnace monitoring system |
| CN205375179U (en) * | 2016-03-09 | 2016-07-06 | 温州职业技术学院 | Monitoring device is made to thing networking forging |
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