CN213797969U - Porous integrative pipe cooling design water tank - Google Patents
Porous integrative pipe cooling design water tank Download PDFInfo
- Publication number
- CN213797969U CN213797969U CN202022687071.7U CN202022687071U CN213797969U CN 213797969 U CN213797969 U CN 213797969U CN 202022687071 U CN202022687071 U CN 202022687071U CN 213797969 U CN213797969 U CN 213797969U
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- water
- shaping
- water tank
- plate
- guide plate
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 201
- 238000001816 cooling Methods 0.000 title claims abstract description 40
- 238000013461 design Methods 0.000 title abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 116
- 238000005192 partition Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000002347 injection Methods 0.000 claims description 16
- 239000007924 injection Substances 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 2
- 239000000498 cooling water Substances 0.000 abstract description 33
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000004513 sizing Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model relates to a porous integrative pipe cooling design water tank belongs to and moulds a set technical field. The porous integrated pipe cooling and shaping water tank comprises a water tank body, a tank cover, a shaping plate, a water seal partition plate, a spacing guide plate A and a spacing guide plate B; one side of the water tank body is hinged with a tank cover; one side of the box cover is provided with a locking hasp; when the tank cover is buckled with the water tank body, the locking hasp can fixedly connect the tank cover with the water tank body; one end of the water tank body is inserted with a water seal partition plate through a mounting groove; the other end of the water tank body is sequentially provided with a spacing guide plate A and a spacing guide plate B through a mounting groove; a plurality of shaping plates are inserted on the water tank body between the water seal partition plate and the spacing guide plate A at intervals through mounting grooves; the cooling and shaping water tank with the porous integrated pipe has a compact structure and is ingenious in design; the problems that cooling water is easy to leak and the shape changing process is complex in the existing shaping die are solved, and the requirements of enterprises for production and use are met.
Description
Technical Field
The utility model relates to a porous integrative pipe cooling design water tank belongs to and moulds a set technical field.
Background
In the field of plastic pipe production, a porous integrated pipe is extruded by an extruding machine and then passes through a shaping die to be cooled and shaped, so that the production is completed. Traditional stock mould is like the utility model patent of grant publication No. CN205915666 discloses a stock mould, and it is the tubular structure, and its interior hole surface is direct and integrative outside of tubes surface contact during operation, has very easily fish tail integrative pipe surface's problem. In order to solve the problems existing in the conventional shaping mold, people often use a shaping device to complete the cooling and shaping work of the porous integrated pipe in an immersion water cooling mode at present. The existing shaping device adopts the structural design that the shaping plates are arranged in the water tank at intervals, and the contact area between the porous integrated pipe and the outside in the cooling and shaping process is greatly reduced by adopting the structure, so that the problem that the surface of the integrated pipe is easily scratched in the traditional shaping die is solved to a certain extent. However, when the existing shaping device works, the water temperature of the cooling water in the water tank is consistent, so that the water temperature of the cooling water received by the integral pipe is consistent in the process of entering and outputting the shaping device; therefore, the problem that the strength of the integral pipe is affected due to the fact that the cooling speed is too high exists in the process that the integral pipe enters the shaping device; and in the process that the integrated pipe is output from the sizing device, because the integrated pipe is subjected to a partial cooling process and has certain hardness, when the integrated pipe is cooled by cooling water with the same temperature, the problem that the cooling rate is relatively insufficient exists. In addition, when the existing shaping device works, cooling water in the water tank is easy to leak along with the outward discharge of the integrated pipe, so that the existing shaping device needs to be additionally provided with a mechanism for recovering the cooling water, and the problem of resource waste is solved. In addition, when the existing shaping device is used for shaping, the shaping device needs to be installed strictly according to the arrangement sequence of the shaping plates, and the problem of complicated shaping procedures exists, so that a new shaping water tank needs to be developed to meet the requirement of enterprises for producing the integrated pipes.
Disclosure of Invention
The utility model aims to provide a: the porous integrated pipe cooling and shaping water tank is compact in structure and ingenious in design, and solves the problems that cooling water is easy to leak, the cooling mode is unreasonable and the shaping procedure is complex in the existing shaping mold.
The technical scheme of the utility model is that:
a porous integrated pipe cooling and shaping water tank comprises a water tank body, a tank cover, a shaping plate, a water seal partition plate, a spacing guide plate A and a spacing guide plate B; the method is characterized in that: one side of the water tank body is hinged with a tank cover; one side of the box cover is provided with a locking hasp; when the tank cover is buckled with the water tank body, the locking hasp can fixedly connect the tank cover with the water tank body; one end of the water tank body is inserted with a water seal partition plate through a mounting groove; the other end of the water tank body is sequentially provided with a spacing guide plate A and a spacing guide plate B through a mounting groove; a plurality of shaping plates are inserted on the water tank body between the water seal partition plate and the spacing guide plate A at intervals through mounting grooves; when the tank cover is buckled with the water tank body, a certain gap is reserved between the shaping plate and the tank cover, and the water seal partition plate, the spacing guide plate A and the spacing guide plate B are hermetically connected with the tank cover; a water inlet pipe is arranged on the water tank body between the water seal partition plate and the shaping plate; a water outlet pipe A is arranged on the water tank body between the shaping plate and the spacing guide plate A; the box cover is provided with a plurality of negative pressure holes A.
A water outlet pipe B is arranged on the water tank body between the spacing guide plate A and the spacing guide plate B; and a negative pressure hole B is formed in the box cover between the spacing guide plate A and the spacing guide plate B.
The shaping plate is provided with shaping holes; a plurality of flow guide grooves are uniformly formed in the shaping plate around the shaping hole; and overflow holes are formed above the shaping holes of the shaping plate close to the spacing guide plate A.
The diversion trench is of a C-shaped structure.
The spacing guide plate A and the spacing guide plate B are respectively provided with a through hole; the through hole and the shaping hole on the shaping plate are arranged in opposite directions.
The water seal partition plate comprises a plugging plate, a pressure ring and a water seal sleeve; the plugging plate is provided with a stepped assembling hole; a water seal sleeve is sleeved in the assembly hole; a compression ring is fixedly arranged on the plugging plate on one side of the water seal sleeve through a screw; the compression ring is in abutting connection with the water seal sleeve; the water seal sleeve is formed by buckling two groups of water seal half sleeves; a plurality of water seal ring grooves are arranged at intervals in the water seal sleeve; a water injection hole is arranged on the water seal sleeve; one end of the water injection hole is communicated with external high-pressure water through a water injection joint; a communicating hole is arranged in the water seal ring groove; the water seal ring groove is communicated with the water injection hole through a communicating hole.
The utility model has the advantages that:
the cooling and shaping water tank with the porous integrated pipe has a compact structure and is ingenious in design; during working, cooling water is finished in a mode of countercurrent heat exchange with the integrated pipe, and the integrated pipe is cooled, so that the cooling water firstly cools and heats the integrated pipe at the tail section and then cools the integrated pipe at the initial section after entering the shaping water tank; therefore, the problem that the primary section of the integrated pipe is cooled too fast is avoided, and the cooling mode is reasonably optimized according to the cooling characteristic of the integrated pipe; in addition this application has still adopted and has set up interval baffle A, interval baffle B and water seal baffle at both ends to and through the structural design of mounting groove installation stock plate, it has solved current stock mould and has had the problem that "cooling water easily leaks" and "the procedure of remodeling is complicated", has satisfied the needs of enterprise's plant use.
Drawings
Fig. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the working state of the present invention;
FIG. 3 is a schematic view of the structure of FIG. 2 in the direction C-C;
FIG. 4 is an enlarged schematic view of the structure at A in FIG. 2;
fig. 5 is an enlarged schematic view of the structure at B in fig. 2.
In the figure: 1. a water tank body; 2. a box cover; 3. shaping plates; 4. a water seal partition plate; 5. a spacing guide plate A; 6. a spacing guide plate B; 7. locking the hasp; 8. a water inlet pipe; 9. a water outlet pipe A; 10. a negative pressure hole A; 11. a negative pressure hole B; 12. a diversion trench; 13. an overflow aperture; 14. a through hole; 15. an assembly hole; 16. a water seal ring groove; 17. a water injection joint; 18. mounting grooves; 19. a plugging plate; 20. pressing a ring; 21. a water jacket; 22. a communicating hole; 23. a water injection hole; 24. a water outlet pipe B; 25. and (4) shaping the hole.
Detailed Description
The cooling shaping water tank with the porous integrated pipe comprises a water tank body 1, a tank cover 2, a shaping plate 3, a water seal partition plate 4, a spacing guide plate A5 and a spacing guide plate B6 (see the attached figures 1 and 2 in the specification).
One side of the water tank body 1 is hinged with a tank cover 2; one side of the box cover 2 is provided with a locking hasp 7; when the tank cover 2 is buckled with the water tank body 1, the locking buckle 7 can fixedly connect the tank cover 2 with the water tank body 1 (refer to the attached figures 2 and 3 in the specification); at the moment, the tank cover 2 is hermetically connected with the water tank body 1.
One end of the water tank body 1 is inserted with a water seal partition plate 4 through a mounting groove 18; the water seal partition plate 4 is connected with the box cover 2 in a sealing way; thus, one end of the shaped water tank can be sealed by the water seal partition plate 4.
The water seal partition plate 4 comprises a plugging plate 19, a pressure ring 20 and a water seal sleeve 21 (see the description and the attached figure 4); one end of the water tank body 1 is inserted with a plugging plate 19 through a mounting groove 18; the closure plate 19 is sealingly connected to the lid 2.
The plugging plate 19 is provided with a stepped assembly hole 15; a water seal sleeve 21 is sleeved in the assembly hole 15; a pressing ring 20 is fixedly arranged on the plugging plate 19 at one side of the water jacket 21 through a screw; the pressing ring 20 is interference-connected with the water jacket 21. The pressing ring 20 can press-fit and fix the water jacket 21 inside the fitting hole 15 of the blocking plate 19.
The water seal sleeve 21 is formed by buckling two groups of water seal half sleeves (not shown in the attached figures of the specification); the water seal sleeve 21 is formed in two halves for the purpose of facilitating the processing of the water seal ring groove 16 therein.
A plurality of water seal ring grooves 16 are arranged at intervals in the water seal sleeve 21; the water seal sleeve 21 is provided with a water injection hole 23; one end of the water injection hole 23 is communicated with external high-pressure water through a water injection joint 17; a communicating hole 22 is arranged in the water seal ring groove 16; the water seal ring groove 16 is communicated with a water injection hole 23 through a communication hole 22. The water jacket 21 is thus arranged for the purpose of: when the shaping mold works, in the process that the porous integrated pipe penetrates through the inside of the water seal sleeve 21 and is output, external high-pressure water enters and fills a space between the water seal ring groove 16 and the porous integrated pipe through the water injection joint 17, the water injection hole 23 and the communication hole 22, so that the sealing work of the outlet end of the shaping water tank is finished in a water seal mode, and the problem that cooling water is easy to leak in the conventional shaping mold is solved.
The other end of the water tank body 1 is sequentially provided with a spacing guide plate A5 and a spacing guide plate B6 through a mounting groove 18; the partition guide A5 and the partition guide B6 are connected with the box cover 2 in a sealing mode (see the attached figure 1 of the specification). Through holes 14 are respectively arranged on the spacing guide plate A5 and the spacing guide plate B6; the through hole 14 is provided so as to be opposed to the sizing hole 25 of the sizing plate 3 (see fig. 5 in the specification). During operation, the porous integrated pipe enters the cooling and shaping water tank through the through holes 14 on the spacing guide plate B6 and the spacing guide plate A5 and penetrates through the cooling and shaping water tank through the shaping holes 25 on the shaping plate 3; because the flexible yielding characteristic of surface still exists when this cooling design water tank is got into to porous integrative pipe, consequently the diameter of perforating hole 14 in this application is greater than the external diameter of porous integrative pipe to avoid perforating hole 14 scratch porous integrative pipe surface's problem.
A plurality of shaping plates 3 are inserted at intervals through the mounting grooves 18 on the water tank body 1 between the water seal partition plate 4 and the spacing guide plate A5. The distance between the shaping plates 3 is gradually increased from right to left; the purpose of so setting is: when the shaping water tank works, the integrated pipe sequentially penetrates through the shaping holes 25 on the shaping plates 3 from right to left, and the shaping plates 3 shape the integrated pipe through the shaping holes 25; in the process, as the integrated pipe has the characteristic of gradual hardening, the integrated pipe has the characteristic of strong plasticity when just entering the shaping water tank, so that when the distance between the shaping plates 3 on the right side is small and the density is high, more shaping plates 3 can carry out shaping limit on the integrated pipe; therefore, the problem of deformation caused by lack of constraint when the integrated pipe just enters the shaping water tank can be avoided.
The shaping plate 3 is provided with a shaping hole 25 (see the attached figure 3 in the specification); when the integrated pipe passes through the shaping hole 25 during operation, the shaping plate 3 can carry out constraint shaping on the integrated pipe through the shaping hole 25.
A plurality of flow guide grooves 12 (see the attached figure 3 in the description) in a C-shaped structure are uniformly arranged on the shaping plate 3 around the shaping hole 25. When the device works, cooling water can flow through the shaping holes 25 through the diversion trenches 12; on one hand, in the process that the cooling water passes through the sizing plate 3 through the diversion trench 12, the cooling water can exchange heat with the integrated pipe in a flowing state to cool the integrated pipe, so that the heat exchange efficiency can be relatively enhanced; in addition, the cooling water passes through the shaping plate 3 through the diversion trench 12, and the cooling water can form a water film on the surface of the integrated pipe to protect the integrated pipe, so that the risk of damage to the integrated pipe is reduced.
The purpose of designing the diversion trench 12 into a "C" shaped structure is as follows: so that the joint of the diversion trench 12 and the shaping hole 25 forms a smooth structure, and the problem that the surface of the integral pipe is scratched when the diversion trench 12 is in other structures is avoided.
Overflow holes 13 are arranged above the shaping holes 25 of the shaping plate 3 close to the spacing guide plate A5 (see the attached figure 5 in the specification). The purpose of the overflow holes 13 is to: so that the during operation, be located this and stereotype the left cooling water accessible overflow hole 13 of board 3 and overflow to the water tank body 1 on its right side to finally arrange outward through outlet pipe A9, so can inject this and stereotype the left cooling water liquid level of board 3 through overflow hole 13, prevent that it from taking place the too high problem of liquid level.
When the tank cover 2 is buckled with the water tank body 1, a certain gap is reserved between the shaping plate 3 and the tank cover 2 (see the attached figure 2 in the specification); the box cover 2 is provided with a plurality of negative pressure holes A10; the outside vacuum device can keep a certain vacuum degree inside the shaping water tank in a mode of outwards sucking air through the negative pressure hole A10.
A water inlet pipe 8 is arranged on the water tank body 1 between the water seal partition plate 4 and the shaping plate 3; a water outlet pipe A9 is arranged on the water tank body 1 between the shaping plate 3 and the spacing guide plate A5; a water outlet pipe B24 is arranged on the water tank body 1 between the spacing guide plate A5 and the spacing guide plate B6; a negative pressure hole B11 is formed in the box cover 2 between the partition guide a5 and the partition guide B6 (see the attached fig. 1, 2 and 5 in the specification).
When the porous integrated pipe cooling shaping water tank works, the integrated pipe sequentially penetrates through the through hole 14 on the spacing guide plate A5 and the through hole 14 on the spacing guide plate B6 from the right side, then penetrates through the shaping holes 25 on each shaping plate 3, and finally is output through the water jacket 21 on the water seal partition plate 4.
In the process, after entering the water tank body 1 through the water inlet pipe 8, the external cooling water flows backwards through the diversion grooves 12 on each shaping plate 3; when the cooling water flows to the left side of the sizing plate 3 close to the spacing guide plate A5, the cooling water can overflow into the water tank body 1 on the right side through the overflow hole 13 and finally is discharged outside through the water outlet pipe A9. In the process, the water tank body 1 is divided into relatively independent spaces by the shaping plates 3; after cooling water enters the water tank body 1 through the water inlet pipe 8, the cooling water flows through the diversion trench 12; in the process, the water inlet flow of the water inlet pipe 8 needs to be controlled well, so that the highest liquid level of the water inlet pipe cannot be higher than the upper end position of the shaping plate 3; the lowest liquid level can submerge the integral pipe. The integral pipe moving leftwards exchanges heat with cooling water flowing rightwards to finish cooling and shaping.
In the cooling and shaping process, cooling water firstly cools and heats the integral pipe at the tail section and then cools the integral pipe at the initial section after entering the shaping water tank; thus, the cooling water forms a situation that the temperature is gradually increased from left to right in the shaping water tank; and then reach the cooling water that the temperature is high and cool off the integrative pipe that just gets into, the cooling water that the temperature is low cools off the process of carrying out the cooling to the integrative pipe cooling of partial hardening, so can avoid just getting into the problem that integrative pipe cooling rate after integrative pipe cooling rate is too fast leads to influencing body quality and the hardening is low.
In the cooling and shaping process of the integrated pipe, the outside vacuum device can enable the inside of the shaping water tank to keep a certain vacuum degree in an outward air draft mode through the negative pressure hole A10. Therefore, the problem that the pressure outside the integrated pipe is too large to cause compression deformation can be avoided. In addition, an external vacuum device can also enable the space between the spacing guide plate A5 and the spacing guide plate B6 to form negative pressure airflow through a negative pressure hole B11, so that the integrated pipe entering the cooling shaping water tank is cooled by air before being cooled by water; in the process, if the drainage rate of the water outlet pipe A9 is not enough, cooling water flows into the space between the spacing guide plate A5 and the spacing guide plate B6 through the through hole 14 on the spacing guide plate A5 and then is discharged outside through the water outlet pipe B24, so that the problem that the right end of the shaped water tank is sealed to prevent the cooling water from leaking can be achieved.
The cooling and shaping water tank with the porous integrated pipe has a compact structure and is ingenious in design; when the integrated water tank works, cooling water is completed in a mode of countercurrent heat exchange with the integrated pipe, and the integrated pipe is cooled, so that the cooling water firstly cools and heats the integrated pipe at the tail section and then cools the integrated pipe at the initial section after entering the shaped water tank; therefore, the problem that the primary section of the integrated pipe is cooled too fast is avoided, and the cooling mode is reasonably optimized according to the cooling characteristic of the integrated pipe; in addition this application has still adopted and has set up interval guide A5, interval guide B6 and water seal baffle at both ends to and through the structural design of mounting groove installation stereotype plate, it has solved current stock mould and has had the problem that "cooling water easily leaks" and "the shape change procedure is complicated", has satisfied the needs of enterprise's plant use.
Claims (6)
1. A porous integrated pipe cooling and shaping water tank comprises a water tank body (1), a tank cover (2), a shaping plate (3), a water seal partition plate (4), an interval guide plate A (5) and an interval guide plate B (6); the method is characterized in that: one side of the water tank body (1) is hinged with a tank cover (2); one side of the box cover (2) is provided with a locking hasp (7); when the tank cover (2) is buckled with the water tank body (1), the locking hasp (7) can fixedly connect the tank cover (2) with the water tank body (1); one end of the water tank body (1) is inserted with a water seal partition plate (4) through a mounting groove (18); the other end of the water tank body (1) is sequentially provided with a spacing guide plate A (5) and a spacing guide plate B (6) through a mounting groove (18); a plurality of shaping plates (3) are inserted on the water tank body (1) between the water seal partition plate (4) and the spacing guide plate A (5) at intervals through mounting grooves (18); when the tank cover (2) is buckled with the water tank body (1), a certain gap is reserved between the shaping plate (3) and the tank cover (2), and the water seal partition plate (4), the spacing guide plate A (5) and the spacing guide plate B (6) are connected with the tank cover (2) in a sealing mode; a water inlet pipe (8) is arranged on the water tank body (1) between the water seal partition plate (4) and the shaping plate (3); a water outlet pipe A (9) is arranged on the water tank body (1) between the shaping plate (3) and the spacing guide plate A (5); the box cover (2) is provided with a plurality of negative pressure holes A (10).
2. The cooling and shaping water tank with the porous integrated pipe as claimed in claim 1, wherein: a water outlet pipe B (24) is arranged on the water tank body (1) between the spacing guide plate A (5) and the spacing guide plate B (6); and a negative pressure hole B (11) is formed in the box cover (2) between the spacing guide plate A (5) and the spacing guide plate B (6).
3. The cooling and shaping water tank with the porous integrated pipe as claimed in claim 2, wherein: the shaping plate (3) is provided with a shaping hole (25); a plurality of diversion trenches (12) are uniformly arranged on the shaping plate (3) around the shaping hole (25); and overflow holes (13) are arranged above the shaping holes (25) of the shaping plate (3) close to the spacing guide plate A (5).
4. The cooling and shaping water tank with the porous integrated pipe as claimed in claim 3, wherein: the diversion trench (12) is of a C-shaped structure.
5. The cooling and shaping water tank with the porous integrated pipe as claimed in claim 3, wherein: the spacing guide plate A (5) and the spacing guide plate B (6) are respectively provided with a through hole (14); the through hole (14) is arranged opposite to the shaping hole (25) on the shaping plate (3).
6. The cooling and shaping water tank with the porous integrated pipe as claimed in claim 1, wherein: the water seal partition plate (4) comprises a plugging plate (19), a pressure ring (20) and a water seal sleeve (21); the plugging plate (19) is provided with a step-shaped assembly hole (15); a water seal sleeve (21) is sleeved in the assembly hole (15); a pressing ring (20) is fixedly arranged on the blocking plate (19) at one side of the water seal sleeve (21) through a screw; the pressing ring (20) is in interference connection with the water jacket (21); the water seal sleeve (21) is formed by buckling two groups of water seal half sleeves; a plurality of water seal ring grooves (16) are arranged at intervals in the water seal sleeve (21); the water seal sleeve (21) is provided with a water injection hole (23); one end of the water injection hole (23) is communicated with external high-pressure water through a water injection joint (17); a communicating hole (22) is arranged in the water seal ring groove (16); the water seal ring groove (16) is communicated with the water injection hole (23) through a communicating hole (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022687071.7U CN213797969U (en) | 2020-11-19 | 2020-11-19 | Porous integrative pipe cooling design water tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022687071.7U CN213797969U (en) | 2020-11-19 | 2020-11-19 | Porous integrative pipe cooling design water tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213797969U true CN213797969U (en) | 2021-07-27 |
Family
ID=76936151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022687071.7U Expired - Fee Related CN213797969U (en) | 2020-11-19 | 2020-11-19 | Porous integrative pipe cooling design water tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213797969U (en) |
-
2020
- 2020-11-19 CN CN202022687071.7U patent/CN213797969U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210727 |
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| CF01 | Termination of patent right due to non-payment of annual fee |