CN213793747U - Cutting and processing production equipment - Google Patents

Abstract

The application discloses a cutting and processing production device, wherein a cutting mechanism and a processing mechanism are combined for production, a material sheet is directly conveyed to the processing mechanism for processing operation after the cutting mechanism finishes cutting, manual material conveying is not needed in the middle, and labor cost is saved; the material conveying process does not need stacking, so that the damage of a die during processing caused by material stacking is avoided; optimized cutting mechanism upper blanking groove and blank groove, the tablet that the messenger cuts out is unsmooth mode of arranging, make full use of the area in monoblock material area, the loss of material has been reduced, the production cost is reduced, for the activity stroke of cooperation processing agency, it separates to have set up two tablets of feed mechanism to unsmooth range, the accuracy of the material is got to processing agency has been improved, this application only needs a power take off mechanism of installation can provide power for cutting mechanism and processing agency, the mechanism quantity of equipment has been reduced, the manufacturing cost of equipment has been reduced.

Description

Cutting and processing production equipment

Technical Field

The utility model belongs to the technical field of the hardware is made, especially, relate to a cutting and processing production facility.

Background

Cutting materials and course of working at the hardware, generally adopt the modulus of continuity to open the material area, then through artifical sign indicating number material, at last with the good material of sign indicating number one by one transfer to the transmission mould in carry out the sequence processing operation, this kind of production mode is extravagant manpower and materials promptly, put into the transmission mould again easily behind artifical sign indicating number material and add the processing and excessively take place to fold the material phenomenon easily, lead to the mould to damage in the course of working, and current modulus of continuity does not optimize the shape and the size of mould, lead to cutting the material in-process and consume more material, the generation cost is increased, be unfavorable for manufacturer's interests maximize.

SUMMERY OF THE UTILITY MODEL

Objects of the invention

In order to overcome not enough above, the utility model aims to provide a cut material and processing production facility, with solve among the prior art to the hardware cut material and add man-hour required production facility in large quantity, lead to manufacturing cost and maintenance cost high, cut material in-process does not optimize the shape and the size of mould, the rim charge that cuts when leading to cutting the material is more, the consumptive material is serious, need artifical manual sign indicating number material and rely on artifical biography material when cutting the material between material equipment and the processing equipment, five take place to fold the material easily behind the sign indicating number material, the mould is broken up easily during the course of working, artifical biography material has increased the technical problem of cost of labor.

(II) technical scheme

In order to achieve the purpose, the technical scheme provided by the application is as follows:

a cutting and processing production device comprises: power take off mechanism, the frame sets up in proper order in the frame: the material cutting mechanism is used for stamping the material belt into a plurality of groups of material pieces which are arranged in a concave-convex mode, the material distributing mechanism which is symmetrically arranged and used for separating two material pieces in each group of material pieces and the processing mechanism which is used for obtaining the separated material pieces and sequentially processing the material pieces according to the processing sequence, and the power output mechanism is simultaneously in driving connection with the material cutting mechanism and the processing mechanism and used for providing power for the material cutting mechanism and the processing mechanism;

wherein, cutting mechanism includes: lower die head and with the relative last die head that sets up of lower die head, the dashing groove and cut the silo have been seted up in proper order on the lower die head, and the dashing groove can be with the material area blanking out multiunit interconnect's tablet, and wherein, two tablet interconnect and unsmooth the range of every group tablet, and the blank groove can be cut the tablet of adjacent group and two tablets of same group, makes it form a plurality of mutually independent tablets.

According to the method, the cutting mechanism and the processing mechanism are combined for production, the cutting mechanism directly conveys the cut material sheets to the processing mechanism for processing operation after cutting, manual material conveying is not needed in the middle, and labor cost is saved; after the cutting mechanism finishes cutting, the material sheets are directly transmitted to the processing mechanism for processing without stacking, so that a plurality of material sheets are prevented from being stacked together and damaging a die during processing; the distribution positions and the shapes and the sizes of the blanking groove and the blanking groove on the cutting mechanism are optimized, so that the cut material pieces are arranged in a concave-convex mode, the blanking mode can reduce the cutting of the material belt edge materials, the area of the whole material belt is fully utilized, the loss of the material materials is reduced, and the production cost is reduced; in order to match the subsequent moving stroke of the processing mechanism, the material distribution mechanism is arranged to separate the two material sheets which are arranged in a concave-convex manner, so that the processing mechanism can conveniently obtain the material sheets, and the material taking accuracy of the processing mechanism is improved; compared with a plurality of power output mechanisms required when the existing cutting mechanism and the existing processing mechanism are independently arranged, the power output mechanism is only required to be installed to provide power for the cutting mechanism and the processing mechanism, the number of mechanisms of the equipment is reduced, and the manufacturing cost of the equipment is reduced.

In some embodiments, the chute comprises: be located a plurality of first towards silo that are used for blanking material area edge clout to make the material area form multiunit interconnect's tablet and be located the middle clout that is used for blanking material area in die head middle part and make the tablet of the same group form the second towards silo of a plurality of tablets of two interconnect and unsmooth the arranging.

In some embodiments, each material sheet comprises a convex part and a concave part which is connected with the convex part and is tapered towards the center direction of the material sheet, a plurality of second punching grooves are arranged between two material sheets in the same group at intervals, and the plurality of second punching grooves extend along the convex part or the concave part of the material sheet at the same side edge of the same group, so that the shape of the second punching grooves is optimized, the material sheets punched out from the same group are arranged in a concave-convex mode, the whole area of the material belt is fully used, more material sheets can be punched out under the condition that the area of the material belt is the same, and the material consumption can be saved.

In some embodiments, further comprising: further comprising: the position adjusting mechanism is arranged between the material distributing mechanism and the processing mechanism and used for acquiring the material pieces conveyed by the material distributing mechanism and adjusting the horizontal positions of the material pieces, and the material pieces are matched with the processing mechanism after the position adjusting mechanism adjusts the horizontal positions of the materials, so that the accuracy of the processing process of the processing equipment can be improved.

In some embodiments, the position adjustment mechanism comprises: first clamping jaw and the rotatable second clamping jaw that adjoins first clamping jaw of rotatable setting, first, second clamping jaw mutually support and can adjust the horizontal position of tablet, make the tablet can be more accurate place the processing agency on, more accurate when processing agency processes the tablet.

In some embodiments, the feed mechanism comprises: the two ends of each sliding rail respectively extend towards the directions of the cutting mechanism and the processing mechanism; the sliding block is connected with the sliding rail in a sliding manner; the horizontal driving device is in driving connection with the sliding block and is used for driving the sliding block to horizontally slide along the sliding rail; the third clamping jaw is arranged on the sliding block; the longitudinal driving device is arranged on the sliding block and is in driving connection with the third clamping jaw, the third clamping jaw is driven to move longitudinally, the third clamping jaw can accurately reach the positions of the two concave-convex arranged material sheets under the driving of the horizontal driving mechanism and the longitudinal driving mechanism and separate the two material sheets, a subsequent processing mechanism can conveniently obtain the material sheets, and the accuracy of the processing mechanism in material taking is improved.

In some embodiments, further comprising: guide slot is collected to a plurality of clouts, sets up in the frame below, and the one end and the towards material groove butt joint of guide slot are collected to every clout, and the other end downward sloping extends, and the clout is collected the guide slot and can be concentrated back to the material area rim charge, avoids the rim charge to scatter, is favorable to environmental protection.

Drawings

FIG. 1 is a schematic structural view of the cutting and processing equipment of the present invention;

FIG. 2 is a top view of the cutting and processing apparatus of the present invention;

FIG. 3 is a state diagram of the cutting process of the cutting mechanism of the present invention;

FIG. 4 is a top view of the lower die of the cutting and processing apparatus of the present invention;

fig. 5 is a schematic structural view illustrating a plurality of material sheets punched from the material belt of the present invention;

fig. 6 is a schematic structural view of a single set of material sheets of the present invention;

fig. 7 is a schematic view of a single material sheet of the present invention;

fig. 8 is a combination diagram of the material distributing mechanism and the position adjusting mechanism of the present invention.

Reference numerals:

1: a cutting mechanism; 101: a second material punching groove; 102: a first material punching groove; 103: a material cutting groove; 2: a material distributing mechanism; 201: a third jaw; 3: a position adjustment mechanism; 301: a first jaw; 302: a second jaw; 4: a processing mechanism; 5: a material belt; 501: a web; 5011: a convex portion; 5012: a recess; 6: a residual material collecting guide groove; 7: a slide rail.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

Referring to fig. 1-8, the utility model provides a cutting and processing production equipment, which includes: the frame, the order sets up in the frame: the material cutting mechanism comprises a cutting mechanism 1 for punching a material belt 5 into a plurality of groups of concave-convex arranged material sheets 501, a symmetrically arranged material separating mechanism 2 for separating two material sheets 501 in each group of material sheets 501, and a processing mechanism 4 for obtaining the separated material sheets 501 and processing the material sheets 501 in sequence according to a processing sequence;

wherein, cutting mechanism 1 includes: lower die head and with the relative last die head that sets up of lower die head, the dashing groove and cut groove 103 have been seted up in proper order on the lower die head, and the dashing groove can be punched out multiunit interconnect's tablet 501 with material area 5, and two tablet 501 interconnect and the unsmooth range of every group tablet 501 cut groove 103 and can cut the tablet 501 of adjacent group and two tablets 501 of same group, make it to form a plurality of mutually independent tablets 501.

Specifically, referring to fig. 5, each web 501 includes a projection 5011 and a recess 5012 connecting the projections 5011, and the recess 5012 is tapered toward the center of the web 501. In the uneven arrangement referred to herein, that is, in two sheets 501 of the same set, the convex portions 5011 of one sheet 501 abut the concave portions 5012 of the other sheet 501. Blanking material piece 501 according to the concave-convex arrangement mode, cutting redundant material of material belt 5 can be reduced as much as possible, the overall utilization rate of material belt 5 is increased, and material piece 501 can be used for processing various parts, such as fixing pieces of automobile seats.

Specifically, when cutting the material to material area 5, the continuous material area 5 that transmits of external transmission device, material area 5 can form multiunit interconnect's tablet 501 through the blanking of punching the silo and under the blanking of upper punch, include tablet 501 of two interconnect and unsmooth range in every group tablet 501, when multiunit tablet 501 continues to advance through cutting the silo 103, under the blanking of upper punch, adjacent group's tablet 501 and two tablets 501 of the same group are cut out, become independent tablet 501.

Specifically, the towards silo includes: first towards silo 102 and second towards silo 101, more specifically, first towards silo 102 is located die head both sides for the marginal clout in blanking material area 5 makes material area 5 form multiunit interconnect's tablet 501, and second towards silo 101 is located die head middle part down, and a plurality of tablets 501 that are used for the middle clout in blanking material area 5 to make a plurality of tablets 501 formation interconnect and unsmooth the arranging of the same group.

More specifically, referring to fig. 3, a plurality of second punch grooves 101 are provided at intervals between two sheets 501 in the same group and the plurality of second punch grooves 101 extend along the convex portions 5011 of the sheets 501 on one side and along the concave portions 5012 of the sheets 501 on the other side. Thus, when the upper punch punches the material downward, the material sheet 501 in which the projections and recesses are arranged can be punched.

Specifically, the processing mechanism 4 is a double-station structure, and includes two rows of processing stations, and each processing station is provided with a corresponding manipulator for processing the material sheet 501. Because two tablets 501 of the same group are arranged in a concave-convex mode, the interval between the two tablets 501 of the concave-convex mode is small, the distance between the two tablets 501 of the concave-convex mode is large and the distance between the two tablets 501 of the processing mechanism 4 is large, the stroke of the manipulator of the processing mechanism 4 is fixed, and the corresponding tablets 501 are difficult to grasp, therefore, the accuracy of taking the materials by the processing mechanism 4 is ensured, the distributing mechanism 2 is arranged between the cutting mechanism 1 and the processing mechanism 4, the distributing mechanism 2 can separate the two tablets 501 of the same group in the concave-convex mode at preset intervals, and the manipulator of the processing mechanism 4 can acquire the corresponding tablets 501.

The material sheet 501 can be processed sequentially at different stations in the same row of the processing mechanism 4, for example, the material sheet 501 is first blanked, punched, and then folded, and the like, and the specific processing mode of the processing mechanism 4 is not limited in the present application.

Specifically, install the fixed tool of locking tablet 501 on the processing agency 4, preferred, this application has set up position adjustment mechanism 3 between feed mechanism 2 and processing agency 4, and after feed mechanism 2 separated tablet 501, position adjustment mechanism 3 snatched tablet 501, then adjusted the horizontal position of tablet 501, made tablet 501 position and processing agency 4's fixed tool adaptation.

Specifically, the position adjustment mechanism 3 includes: the second clamping jaw 302 that sets up rotatably and the rotatable second clamping jaw 302 that adjoins first clamping jaw 301, first, second clamping jaw 302 mutually supports and can adjusts the horizontal position of tablet 501, makes it and fixed tool adaptation, has improved the accuracy.

Specifically, the material distributing mechanism 2 includes: two opposite slide rails 7, wherein two ends of each slide rail 7 respectively extend towards the direction of the cutting mechanism 1 and the direction of the processing mechanism 4; a slide block connected with the slide rail 7 in a sliding manner; the horizontal driving device is in driving connection with the sliding block and is used for driving the sliding block to horizontally slide along the sliding rail 7; a third clamping jaw 201 arranged on the sliding block; and the longitudinal driving device is arranged on the sliding block, is in driving connection with the third clamping jaw 201, and is used for driving the first clamping jaw 301 to move along the longitudinal direction. The third clamping jaw 201 can move in two dimensions under the driving of the horizontal driving device and the longitudinal driving device, and clamps the two sheets 501 arranged in a concave-convex mode and separates the two sheets 501. The two sheets 501 are arranged in a concave-convex manner, and the two sheets 501 are not on the same horizontal line, so that the strokes of the two third jaws 201 are different.

Preferably, this application has set up clout and has collected guide slot 6, and the one end that every clout was collected guide slot 6 corresponds the setting with first towards silo 102, second towards silo 101, and the other end downward sloping extends, and the clout can slide down and collect in unison along collecting the guide slot after first, second towards silo 101 accomplishes the blanking.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

Claims (7)

1. The utility model provides a cutting and processing production facility which characterized in that includes: power take off mechanism, frame, set up in proper order in the frame: the material cutting mechanism (1) is used for punching a material belt (5) into a plurality of groups of material sheets (501) which are arranged in a concave-convex mode, the material distributing mechanism (2) which is symmetrically arranged and used for separating two material sheets (501) in each group of material sheets (501) and the processing mechanism (4) which is used for obtaining the separated material sheets (501) and sequentially processing the material sheets (501) according to a processing sequence are arranged, and the power output mechanism is simultaneously in driving connection with the material cutting mechanism (1) and the processing mechanism (4) and used for providing power for the material cutting mechanism (1) and the processing mechanism (4);

wherein, cutting mechanism (1) includes: the material belt cutting device comprises a lower die head and an upper die head arranged opposite to the lower die head, wherein a punching groove and a cutting groove (103) are sequentially formed in the lower die head, the punching groove can be used for punching a plurality of groups of interconnected material sheets (501) from a material belt (5), the two material sheets (501) of each group of material sheets (501) are connected with each other and arranged in a concave-convex mode, and the cutting groove (103) can be used for cutting the adjacent group of material sheets (501) and the same group of material sheets (501) to form a plurality of mutually independent material sheets (501).

2. The blanking and processing production apparatus of claim 1, wherein the blanking chute comprises: the blanking die comprises a lower die head, wherein the lower die head is used for blanking edges of the material belt (5) to enable the material belt (5) to form a plurality of groups of mutually connected first blanking grooves (102) of the material sheet (501) and the middle blanking die head is used for blanking the middle material of the material belt (5) to enable the material sheet (501) to form two mutually connected and arranged in a concave-convex mode, and the second blanking grooves (101) of the material sheet (501) are arranged in the same group.

3. The blanking and processing production apparatus according to claim 2, wherein each of the sheets (501) includes a convex portion (5011) and a concave portion (5012) connecting the convex portions (5011) and tapering toward a center direction of the sheet (501), a plurality of the second punching grooves (101) are provided at intervals between the same group of two sheets (501) and the same side of the plurality of the second punching grooves (101) extends along the convex portion (5011) or the concave portion (5012) of the sheet (501).

4. The cutting and processing production equipment according to claim 1, further comprising: the position adjusting mechanism (3) is arranged between the material distributing mechanism (2) and the processing mechanism (4) and is used for acquiring the material sheets (501) conveyed by the material distributing mechanism (2) and adjusting the horizontal positions of the material sheets (501) to be matched with the processing mechanism (4).

5. Cutting and processing production device according to claim 4, wherein the position adjustment mechanism (3) comprises: a first clamping jaw (301) which can be rotatably arranged and a second clamping jaw (302) which can be rotated and is adjacent to the first clamping jaw (301), wherein the first clamping jaw and the second clamping jaw (302) are mutually matched to adjust the position of the material sheet (501).

6. The cutting and processing production device according to claim 1, wherein the dividing mechanism (2) comprises: the two opposite sliding rails (7) are arranged, and two ends of each sliding rail (7) respectively extend towards the cutting mechanism (1) and the machining mechanism (4); the sliding block is connected with the sliding rail (7) in a sliding manner; the horizontal driving device is in driving connection with the sliding block and is used for driving the sliding block to horizontally slide along the sliding rail (7); a third jaw (201) arranged on the slide; and the longitudinal driving device is arranged on the sliding block, is in driving connection with the third clamping jaw (201), and is used for driving the third clamping jaw (201) to move longitudinally.

7. The material cutting and processing production equipment according to any one of claims 1 to 6, further comprising: and the plurality of excess material collecting guide grooves (6) are arranged below the rack, one end of each excess material collecting guide groove is in butt joint with the material flushing groove, and the other end of each excess material collecting guide groove inclines downwards and extends.

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