CN213767626U

CN213767626U - Intelligent laminating device for producing light composite insulation board

Info

Publication number: CN213767626U
Application number: CN202022622655.6U
Authority: CN
Inventors: 姜全安; 刘飞; 焦小军; 刘云锋; 姜士强
Original assignee: Hebei Zhishuai Building Materials Co ltd
Current assignee: Hebei Zhishuai Building Materials Co ltd
Priority date: 2020-11-13
Filing date: 2020-11-13
Publication date: 2021-07-23
Anticipated expiration: 2030-11-13

Abstract

The utility model discloses an intelligent laminating device is used in production of light composite insulation board, comprises a workbench, the supporting leg has all been welded in workstation bottom four corners, and the workstation top is fixed with the mould shell, the inside slip grafting of mould shell has the roof, and the roof top outer wall opens the first mounting groove that has the equidistance to distribute, first mounting groove internally mounted has the radiation source, and roof bottom central point puts the department and is fixed with electric telescopic handle, the workstation top has the mount through the bolt fastening, and mount top central point puts the department and is fixed with electronic hydraulic stem. The utility model discloses an at roof top installation radiation source to set up radiation sensor bottom the stripper plate, utilize the radiation to come the thickness of real-time measurement heated board at the extrusion in-process, thereby judge whether the heated board extrudees the completion, and a plurality of sensors that set up, can detect the laminating degree of each corner of heated board, the balanced scheduling problem of atress when can reacing makes things convenient for the operator to know in real time.

Description

Intelligent laminating device for producing light composite insulation board

Technical Field

The utility model relates to an heated board production technical field especially relates to a light composite insulation board production is with intelligent lamination device.

Background

The popular and easy to understand of the heat insulation plate is the plate for heat insulation of the building. It is with polystyrene resin as raw materials plus other supplementary materials and polymer content, pour into the catalyst simultaneously through heating mixture, then extrusion molding extrusion shaping and the rigid foam plastic board of making, it is dampproofing, waterproof performance to have, can make and reduce building outer envelope thickness, thereby increase indoor usable floor area, the heated board is in process of production, need carry out composite treatment, be promptly with the less heated board of polylith thickness, through the mode of lamination, form a compound heated board that quality and compressive capacity are comparatively ideal, this process, need accomplish with the help of the lamination device. But traditional lamination device can't be timely in the in-process that uses learn the thickness of heated board to it is qualified that the lamination is qualified when unable definite heated board, and after extrusion, deckle edge can appear in the heated board, if can't handle it, can influence the later stage and use.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing an intelligent laminating device for producing a light composite insulation board.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

an intelligent laminating device for producing a light composite insulation board comprises a workbench, wherein supporting legs are welded at four corners of the bottom of the workbench, a die shell is fixed at the top of the workbench, a top plate is inserted in the die shell in a sliding manner, first mounting grooves distributed at equal intervals are formed in the outer wall of the top plate, a radiation source is mounted in each first mounting groove, an electric telescopic rod is fixed at the central position of the bottom of the top plate, a fixing frame is fixed at the top of the workbench through bolts, an electric hydraulic rod is fixed at the central position of the top of the fixing frame, an extrusion plate is fixed on a piston rod of the electric hydraulic rod, second mounting grooves distributed at equal intervals are formed in the outer wall of the bottom of the extrusion plate, radiation sensors are fixed in each second mounting groove, guide rails are fixed on the inner walls of the two opposite sides of the fixing frame through bolts, and guide blocks are embedded in the inner walls of the guide rails, the utility model discloses a lead frame, workstation, hydraulic stem and radiation sensor, the guide block top is connected with extension spring, and extension spring keeps away from the one end of guide block and connects at the guided way inner wall, the guide block welding has the rectangle frame, and the rectangle frame inner wall all is fixed with the scraper all around, the PLC controller is installed to workstation one side, and the PLC controller is connected with radiation source, electric telescopic handle, electric hydraulic stem and radiation sensor through the wire.

Preferably, limiting blocks are welded at four corners of the bottom of the die shell.

Preferably, all the joints on the first mounting groove and the second mounting groove are provided with sealing covers, and the first mounting groove on the same vertical line is positioned below the second mounting groove.

Preferably, the size of the inner wall of the guide rail is matched with the size of the guide block, and the guide rail and the guide block form sliding fit.

Preferably, the lengths of the four scrapers are all matched with the lengths of the inner walls of the four sides of the rectangular frame, and the area enclosed by the four scrapers is matched with the area of the inner wall of the die shell.

Preferably, the radiation source, the electric telescopic rod, the electric hydraulic rod, the radiation sensor and the PLC are all connected with a switch through wires, and the switch is connected with an external power supply.

The utility model has the advantages that:

1. according to the intelligent laminating device for producing the light composite insulation board, the radiation source is installed at the top of the top plate, the radiation sensor is arranged at the bottom of the extrusion plate, the thickness of the insulation board in the extrusion forming process is measured in real time by using radiation, so that whether the insulation board is extruded or not is judged, and the plurality of sensors can detect the attaching degree of each corner of the insulation board, can solve the problems of balanced stress and the like, and are convenient for an operator to know in real time;

2. this light composite insulation board production of design is with intelligent lamination device utilizes electric telescopic handle with roof jack-up after the extrusion is accomplished, carries out drawing of patterns to the heated board and handles, easy operation, and the saving that can be very big is the time wasted in the past drawing of patterns, and operator drop-down rectangle frame after ejecting finishing utilizes the scraper to carry out deckle edge excision to the heated board after the extrusion to improve the yield of heated board.

Drawings

FIG. 1 is a cross-sectional view of the overall structure of an intelligent laminating device for producing a light composite insulation board of the present invention;

fig. 2 is a schematic view of the overall structure of the intelligent laminating device for producing the light composite insulation board of the present invention;

fig. 3 is a schematic diagram of the enlarged partial structure of the intelligent laminating device for producing the light composite insulation board of the utility model.

In the figure: 1 workstation, 2 supporting legs, 3 mould shell, 4 roof, 5 first mounting grooves, 6 radiation sources, 7 electric telescopic handle, 8 mounts, 9 electric hydraulic stem, 10 stripper plates, 11 second mounting grooves, 12 radiation sensor, 13 guided way, 14 guide blocks, 15 extension spring, 16 rectangle frames, 17 scraper, 18PLC controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, an intelligent laminating device for producing a light composite insulation board comprises a workbench 1, supporting legs 2 are welded at four corners of the bottom of the workbench 1, a die shell 3 is fixed at the top of the workbench 1, limiting blocks are welded at four corners of the bottom of the die shell 3, a top plate 4 is inserted in the die shell 3 in a sliding manner, first mounting grooves 5 distributed at equal intervals are formed in the outer wall of the top plate 4, radiation sources 6 are mounted in the first mounting grooves 5, an electric telescopic rod 7 is fixed at the central position of the bottom of the top plate 4, a fixing frame 8 is fixed at the top of the workbench 1 through bolts, an electric hydraulic rod 9 is fixed at the central position of the top of the fixing frame 8, an extrusion plate 10 is fixed on a piston rod of the electric hydraulic rod 9, second mounting grooves 11 distributed at equal intervals are formed in the outer wall of the bottom of the extrusion plate 10, and radiation sensors 12 are fixed in the second mounting grooves 11, the radiation source 6 is arranged at the top of the top plate 4, the radiation sensor 12 is arranged at the bottom of the extrusion plate 10, the thickness of the heat-insulation plate in the extrusion forming process is measured in real time by using radiation, so that whether the heat-insulation plate is extruded or not is judged, the adhesion degree of each corner of the heat-insulation plate can be detected by the aid of the plurality of sensors, the problems of balanced stress and the like can be solved, and an operator can conveniently know the problems in real time;

sealing covers are clamped on the first mounting groove 5 and the second mounting groove 11 respectively, the first mounting groove 5 on the same vertical line is positioned below the second mounting groove 11, guide rails 13 are fixed on the inner walls of two opposite sides of the fixing frame 8 through bolts, guide blocks 14 are embedded on the inner walls of the guide rails 13, extension springs 15 are connected to the tops of the guide blocks 14, one ends, far away from the guide blocks 14, of the extension springs 15 are connected to the inner walls of the guide rails 13, the size of the inner walls of the guide rails 13 is matched with that of the guide blocks 14, the guide rails 13 are in sliding fit with the guide blocks 14, rectangular frames 16 are welded on the guide blocks 14, scrapers 17 are fixed on the peripheral inner walls of the rectangular frames 16, the lengths of the four scrapers 17 are matched with the lengths of the four side inner walls of the rectangular frames 16, the area formed by the four scrapers 17 is matched with the area of the inner wall of the mold shell 3, a PLC 18 is mounted on one side of the workbench 1, and the PLC 18 is connected with a radiation source 6 through a wire, Electric telescopic handle 7, electric hydraulic stem 9 and radiation sensor 12, the radiation source 6, electric telescopic handle 7, electric hydraulic stem 9, radiation sensor 12 and PLC controller 18 all are connected with the switch through the wire, and the switch is connected with external power source, utilize electric telescopic handle 7 with roof 4 jack-up after the extrusion is accomplished, carry out drawing of patterns to the heated board and handle, moreover, the steam generator is simple in operation, can be very big saving in the past the wasted time of drawing of patterns, operator drop-down rectangle frame 16 after ejecting finishing, utilize scraper 17 to carry out deckle edge excision to the heated board after the extrusion, thereby improve the yield of heated board.

The working principle is as follows: when using this light composite insulation board production to use intelligent lamination device, at first connect external power source with the device, then put into 3 insides of mould shell with the material of heated board, then start radiation source 6, and let the extension of electronic hydraulic stem 9, utilize stripper plate 10 to extrude the heated board, and radiation sensor 12 can receive the radiation of radiation source 6, thereby reachs thickness between the two, it is suitable when reacing the extrusion, start electric telescopic handle 7 after the extrusion and with roof 4 jack-up, thereby with the heated board drawing of patterns, after ejecting finishing, operator drop-down rectangle frame 16, utilize scraper 17 to carry out deckle edge cutting to the heated board.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. An intelligent laminating device for producing a light composite insulation board comprises a workbench (1) and is characterized in that supporting legs (2) are welded at four corners of the bottom of the workbench (1), a die shell (3) is fixed at the top of the workbench (1), a top plate (4) is inserted into the die shell (3) in a sliding mode, first mounting grooves (5) distributed equidistantly are formed in the outer wall of the top plate (4), a radiation source (6) is mounted inside the first mounting groove (5), an electric telescopic rod (7) is fixed at the central position of the bottom of the top plate (4), a fixing frame (8) is fixed at the top of the workbench (1) through bolts, an electric hydraulic rod (9) is fixed at the central position of the top of the fixing frame (8), an extrusion plate (10) is fixed on a piston rod of the electric hydraulic rod (9), and second mounting grooves (11) distributed equidistantly are formed in the outer wall of the bottom of the extrusion plate (10), and inside all being fixed with radiation sensor (12) in second mounting groove (11), the relative one side inner wall in mount (8) both sides all is fixed with guided way (13) through the bolt, and guided way (13) inner wall all inlays and is equipped with guide block (14), guide block (14) top is connected with extension spring (15), and extension spring (15) keep away from the one end of guide block (14) and connect at guided way (13) inner wall, the welding of guide block (14) has rectangle frame (16), and rectangle frame (16) inner wall all is fixed with scraper (17) all around, PLC controller (18) are installed to workstation (1) one side, and PLC controller (18) are connected with radiation source (6), electric telescopic handle (7), electronic hydraulic stem (9) and radiation sensor (12) through the wire.

2. The intelligent laminating device for producing the light composite insulation board as claimed in claim 1, wherein the four corners of the bottom of the mold shell (3) are welded with limiting blocks.

3. The intelligent laminating device for producing the light composite insulation board according to claim 1, wherein sealing covers are clamped on the first mounting groove (5) and the second mounting groove (11), and the first mounting groove (5) on the same vertical line is positioned below the second mounting groove (11).

4. The intelligent laminating device for producing the light composite insulation board is characterized in that the size of the inner wall of the guide rail (13) is matched with that of the guide block (14), and the guide rail (13) and the guide block (14) form sliding fit.

5. The intelligent laminating device for producing the light composite insulation board as claimed in claim 1, wherein the lengths of the four scrapers (17) are all matched with the lengths of the inner walls of the four sides of the rectangular frame (16), and the area enclosed by the four scrapers (17) is matched with the area of the inner wall of the mold shell (3).

6. The intelligent laminating device for producing the light composite insulation board is characterized in that the radiation source (6), the electric telescopic rod (7), the electric hydraulic rod (9), the radiation sensor (12) and the PLC (18) are all connected with a switch through wires, and the switch is connected with an external power supply.