CN213765313U - Accumulated tumor cleaning device based on image recognition - Google Patents
Accumulated tumor cleaning device based on image recognition Download PDFInfo
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- CN213765313U CN213765313U CN202021711563.9U CN202021711563U CN213765313U CN 213765313 U CN213765313 U CN 213765313U CN 202021711563 U CN202021711563 U CN 202021711563U CN 213765313 U CN213765313 U CN 213765313U
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- guide rail
- image recognition
- cleaning device
- device based
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- 238000012806 monitoring device Methods 0.000 claims abstract description 18
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model provides a long-pending tumour cleaning device based on image recognition, includes the frame, is provided with welded tube, clamping device and control system in the frame, and control system includes PC and PLC, and clamping device includes the ring flange and sets up the chuck on the ring flange, and the chuck is connected with the welded tube, is provided with monitoring device in the welded tube, and monitoring device is connected with PC, and PC is connected with PLC, the utility model provides a clamping device adopts the chuck fixed, can carry out the centre gripping to the welded tube of unidimensional not to adapt to the clearance of multiple size welded tube long-pending tumour, monitoring device and control system can reach intellectuality, easy operation, clearance precision height simultaneously, the effect of the artifical time of significantly reducing.
Description
Technical Field
The utility model relates to a weld the tumour and handle technical field, especially relate to a long-pending tumour cleaning device based on image recognition.
Background
The aviation pipeline is an important component of an engine and plays an indispensable role in aspects of fuel oil, hydraulic pressure, medium transmission, lubrication and the like. The single-side welding and double-side forming technology is widely applied to the connection of aviation pipelines because the technology is not influenced by the size, the shape and the space position of a component, and has the advantages of good welding joint quality, high strength and the like. However, in the connection process, the local high-temperature melting of the pipeline is easily caused by the aggregation action of current, and when liquid metal is solidified, micro lumps are formed under the action of gravity and are aggregated around a welded joint, so that accumulated lumps formed by a large number of lumps aggregated inside and outside the welded pipeline are caused. The built-up lumps outside the pipeline can be removed by polishing through a polishing machine, but the built-up lumps inside the pipeline are difficult to remove due to the length, the concealment and the like of the pipeline, so that the efficiency of the aviation pipeline in oil transportation, lubrication and the like is low, and even the pipeline is blocked, so that unexpected disasters are caused.
Currently, grinding and cutting methods are mainly used for removing the built-up edge. The grinding method generally adopts a grinder to grind the pipeline, and the device has simple structure and low cost, but is only suitable for large-size pipelines with the diameter of more than phi 323mm, and cannot process small-size pipelines. The cutting method utilizes a motor to drive a special cutter bar to rotate to remove accumulated lumps, but the equipment has the defects that different cutters are required to be arranged on different pipe diameters due to the limitation of the cutters, the compatibility is poor, and the cutters need to be replaced regularly.
Therefore, the accumulated lump cleaning device which is simple and intelligent in operation, high in cleaning efficiency and capable of adapting to different sizes is significant.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve the technical problem who exists among the prior art, provide an amass cleaning device based on image recognition.
In order to achieve the above purpose, the utility model provides a technical scheme is: the utility model provides an amass cleaning device based on image recognition, includes the frame, be provided with welded tube, clamping device and control system in the frame, control system includes PC and PLC, clamping device includes the ring flange and sets up the chuck on the ring flange, the chuck with the welded tube coupling, be provided with monitoring device in the welded tube, monitoring device with PC connects, PC with PLC connects.
Preferably, the rack is further provided with a lifting device, the lifting device comprises a ball screw, a first sliding block, a signal sensor and a driving device for driving the ball screw, the PLC is connected with the signal sensor, the signal sensor is connected with the driving device, and the ball screw is provided with the first sliding block.
Preferably, the device further comprises a guide rail device, wherein the guide rail device comprises an air cylinder, a guide rail and a second sliding block, the PLC is connected with the air cylinder, the air cylinder is connected with the second sliding block, and the second sliding block is connected with the guide rail in a sliding manner.
Preferably, the guide rail comprises a first guide rail and a second guide rail, and the first guide rail and the second guide rail are horizontally arranged in parallel.
Preferably, still be provided with grinding device in the frame, grinding device includes connecting piece and polisher, connecting piece one end with elevating gear is connected, the connecting piece other end with the polisher is connected, monitoring device also sets up on the connecting piece.
Preferably, the grinding part of the grinding machine uses a resin grinding wheel material.
Preferably, the rack is further provided with a driving system for driving the clamping device, the driving system comprises a driving motor, a small belt wheel and a large belt wheel, the PLC is connected with the driving motor, the small belt wheel is arranged on the driving motor, and the small belt wheel is in transmission connection with the belt wheel.
The utility model has the advantages that: the monitoring device arranged in the welded pipe monitors the accumulated burl condition inside the welded pipe in real time in the working process and performs image acquisition on the accumulated burl condition, then the information is fed back to the PC end, the image processing program of the PC end analyzes the information, and transmits the analysis data to the PLC, then the PLC controls the clamping device to work through digital or analog input and output, the flange plate is used for connecting the fastening chuck, when the welded pipe rotates along the horizontal direction, the fixation of the chuck can avoid the welded pipe from sliding caused by the action of transverse stress in the grinding process, thereby improving the accuracy of accumulated burl cleaning, the chuck can clamp the welded pipes with different sizes by adjusting the size of the chuck, can adapt to the accumulated burl cleaning of the welded pipes with various sizes, and the monitoring device, the control system and the clamping device which can pass through the accumulated burl cleaning device based on image recognition achieve intellectualization, simple operation and low cost, The cleaning precision is high, and the manual time is greatly reduced.
Drawings
FIG. 1 is a block diagram of a preferred embodiment of the present invention;
FIG. 2 is a side view of the structure of the preferred embodiment of the present invention;
fig. 3 is a schematic structural view of a monitoring device and a polishing device according to a preferred embodiment of the present invention;
fig. 4 is a schematic structural view of a lifting device according to a preferred embodiment of the present invention;
description of the reference numerals
1-driving motor 2-small belt wheel 3-large belt wheel 4-flange 5-chuck 6-welding pipe 7-connecting piece 8-lifting device 9-PLC 10-cylinder 11-guide rail 12-second slide block 13-frame 14-PC 15-monitoring device 16-grinding machine 17-first guide rail 18-second guide rail 81-ball screw 82-first slide block 83-driving device 84-signal sensor.
Detailed Description
This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 1-4, the preferred embodiment of the present invention, an accumulated burl cleaning device based on image recognition, includes a frame 13, a welded pipe 6, a clamping device and a control system are disposed on the frame 13, the control system includes a PC14 and a PLC9, the clamping device includes a flange 4 and a chuck 5 disposed on the flange 4, the chuck 5 is connected to the welded pipe 6, a monitoring device 15 is disposed in the welded pipe 6, the monitoring device 15 is connected to the PC14, the PC14 is connected to the PLC9, the monitoring device 15 disposed in the welded pipe 6 monitors the accumulated burl condition inside the welded pipe 6 in real time and performs image acquisition on the accumulated burl condition during the working process, and then feeds back the information to the PC14 end, the image processing program at the PC14 end analyzes the information, and transmits the analyzed data to the PLC9, the PLC9 controls the clamping device to work through digital or analog input and output, the flange 4 is used for connecting and fastening the clamping device, when the welded pipe 6 rotates along the axis in the horizontal direction, the chuck 5 is fixed, so that the welded pipe 6 can be prevented from sliding due to the action of transverse stress in the grinding process, the accumulated burls cleaning precision is improved, the chuck 5 can clamp the welded pipes 6 with different sizes by adjusting the size of the chuck 5, and the accumulated burls cleaning device can adapt to the accumulated burls cleaning of the welded pipes 6 with various sizes, and a monitoring device, a control system and a clamping device which can be passed by the accumulated burls cleaning device based on image recognition achieve the effects of intellectualization, simple operation, high cleaning precision and great reduction of manual time;
in particular, the structure and principle of the chuck 5 are well known to those skilled in the art, and those skilled in the art can flexibly select the chuck according to the needs, and will not be further described herein.
As a preferred embodiment of the present invention, it may also have the following additional technical features:
in this embodiment, still be provided with elevating gear 8 on the frame 13, elevating gear 8 includes ball screw 81, first slider 82, signal sensor 84 and the drive arrangement 83 who is used for driving ball screw 81, signal sensor 84 is connected with drive arrangement 83, ball screw 81 is provided with first slider 82, PLC9 is connected with signal sensor 84, PLC9 conveys signal instruction for signal sensor 84, signal sensor 84 controls drive arrangement 83 again and carries out work, thereby it is rotatory to drive ball screw 81, further drive and ball screw 81 complex first slider 82 carry out elevating movement, ball screw 81 wears to establish first slider 82 through the screw thread, elevating gear 8 simple structure, high accuracy, reversibility is good, high transmission efficiency.
In this embodiment, still include the rail guide, the rail guide includes cylinder 10, guide rail 11 and second slider 12, PLC9 is connected with cylinder 10, cylinder 10 is connected with second slider 12, second slider 12 and guide rail 11 sliding connection, cylinder 10 aerifys the back and promotes second slider 12 and arrive the assigned position along the 11 direction seesaws of guide rail, PLC9 can the operating power size and the time of direct control cylinder 10, accelerate the speed that second slider 12 reachd the assigned position through the operating power of adjustment cylinder 10, drive elevating gear 8 seesaw, the rail guide installation is simple and convenient, the work precision is high, sliding friction is little during the motion, can reduce drive power by a wide margin, time and cost can be saved.
In this embodiment, the guide rail 11 includes a first guide rail 17 and a second guide rail 18, the first guide rail 17 and the second guide rail 18 are horizontally disposed in parallel, and the first guide rail 17 and the second guide rail 18 are horizontally disposed in parallel, so that the pressure borne by the guide rail 11 is more uniform, and the working stability of the guide rail 11 is better.
In this embodiment, still be provided with grinding device on frame 13, grinding device includes connecting piece 7 and polisher 16, connecting piece 7 one end is connected with elevating gear 8, the connecting piece 7 other end is connected with polisher 16, monitoring device 15 also sets up on connecting piece 7, connecting piece 7 fixed mounting is on first slider 82, the motion of first slider 82 can drive connecting piece 7 motion, the steerable polisher 16 of connecting piece 7 carries out angular adjustment, thereby make polisher 16 reach the optimum position, long-pending tumour clearance effect is better.
In this embodiment, the grinding portion of the grinding machine 16 is made of a resin grinding wheel material, which has a significant damping effect and a better cleaning effect for accretions having a large difference in shape.
In this embodiment, still be provided with the actuating system who is used for driving clamping device on the frame 13, actuating system includes driving motor 1, little band pulley 2 and big band pulley 3, PLC9 is connected with driving motor 1, little band pulley 2 sets up on driving motor 1, little band pulley 2 is connected with big band pulley 3 transmission, driving motor 1 drives little band pulley 2 rotatory, little band pulley 2 drives big band pulley 3 rotatory, and then drive clamping device's rotation, drive the rotation of welded tube 6 again, control clamping device and welded tube 6's rotational speed, PLC9 can also control driving motor 1 and carry out infinitely variable speed regulation in order to realize the rotational speed requirement of different size welded tubes 6, further improvement clearance precision and clearance effect.
The above additional technical features can be freely combined and used in superposition by those skilled in the art without conflict.
The above is only the preferred embodiment of the present invention, as long as the technical solution of the purpose of the present invention is realized by the substantially same means, all belong to the protection scope of the present invention.
Claims (7)
1. An accumulated tumor cleaning device based on image recognition comprises a machine frame (13), and is characterized in that: be provided with welded pipe (6), clamping device and control system in the frame (13), control system includes PC (14) and PLC (9), clamping device includes ring flange (4) and chuck (5) of setting on ring flange (4), chuck (5) with welded pipe (6) are connected, be provided with monitoring device (15) in welded pipe (6), monitoring device (15) with PC (14) are connected, PC (14) with PLC (9) are connected.
2. An accumulated tumor cleaning device based on image recognition according to claim 1, characterized in that: still be provided with elevating gear (8) on frame (13), elevating gear (8) include ball screw (81), first slider (82), signal sensor (84) and be used for the drive arrangement (83) of ball screw (81), PLC (9) with signal sensor (84) are connected, signal sensor (84) with drive arrangement (83) are connected, ball screw (81) are provided with first slider (82).
3. An accumulated tumor cleaning device based on image recognition according to claim 2, characterized in that: still include the guide rail device, the guide rail device includes cylinder (10), guide rail (11) and second slider (12), PLC (9) with cylinder (10) are connected, cylinder (10) are connected with second slider (12), second slider (12) with guide rail (11) sliding connection.
4. An accumulated tumor cleaning device based on image recognition according to claim 3, characterized in that: the guide rail (11) comprises a first guide rail (17) and a second guide rail (18), and the first guide rail (17) and the second guide rail (18) are horizontally arranged in parallel.
5. An accumulated tumor cleaning device based on image recognition according to claim 2, characterized in that: still be provided with grinding device on frame (13), grinding device includes connecting piece (7) and polisher (16), connecting piece (7) one end with elevating gear (8) are connected, the connecting piece (7) other end with polisher (16) are connected, monitoring device (15) also set up on connecting piece (7).
6. An accumulated tumor cleaning device based on image recognition according to claim 5, characterized in that: the grinding part of the grinding machine (16) uses resin grinding wheel material.
7. An accumulated tumor cleaning device based on image recognition according to claim 1, characterized in that: the frame (13) is further provided with a driving system for driving the clamping device, the driving system comprises a driving motor (1), a small belt wheel (2) and a large belt wheel (3), the PLC (9) is connected with the driving motor (1), the small belt wheel (2) is arranged on the driving motor (1), and the small belt wheel (2) is in transmission connection with the large belt wheel (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021711563.9U CN213765313U (en) | 2020-08-17 | 2020-08-17 | Accumulated tumor cleaning device based on image recognition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021711563.9U CN213765313U (en) | 2020-08-17 | 2020-08-17 | Accumulated tumor cleaning device based on image recognition |
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Publication Number | Publication Date |
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CN213765313U true CN213765313U (en) | 2021-07-23 |
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CN202021711563.9U Expired - Fee Related CN213765313U (en) | 2020-08-17 | 2020-08-17 | Accumulated tumor cleaning device based on image recognition |
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CN (1) | CN213765313U (en) |
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2020
- 2020-08-17 CN CN202021711563.9U patent/CN213765313U/en not_active Expired - Fee Related
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GR01 | Patent grant | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210723 |