CN202137450U - Internal helical gear dual-drive broaching device - Google Patents

Internal helical gear dual-drive broaching device Download PDF

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Publication number
CN202137450U
CN202137450U CN 201120204313 CN201120204313U CN202137450U CN 202137450 U CN202137450 U CN 202137450U CN 201120204313 CN201120204313 CN 201120204313 CN 201120204313 U CN201120204313 U CN 201120204313U CN 202137450 U CN202137450 U CN 202137450U
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bearing support
broaching
guide pillar
drive
tool
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CN 201120204313
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Chinese (zh)
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蒋建礼
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Zhejiang Institute of Mechanical and Electrical Engineering Co Ltd
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Zhejiang Institute of Mechanical and Electrical Engineering Co Ltd
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Abstract

An internal helical gear dual-drive broaching device includes a machine tool; a workpiece bearing support is fixed in a middle section position of the machine tool; a left bearing support is disposed on a left side of the workpiece bearing support; a right bearing support is disposed on a right side of the workpiece bearing support; the left bearing support and the right bearing support are slidably disposed on the machine tool; a through hole is provided in the workpiece bearing support; a helical guide pillar and a broaching tool are disposed between the left bearing support and the right bearing support; the helical guide pillar is drivingly threaded to the workpiece bearing support; the broaching tool passes through the through hole; and the helical guide pillar drives the broaching tool to rotate by means of gears. The internal helical gear dual-drive broaching device of a reasonable configuration can effectively overcome a problem of broaching of an internal helical gear or a spiral spline on a conventional broaching machine; the broaching tool performs rectilinear movement followed by rotary motion under the action of two gears disposed fore and after; and the gears enable stable and reliable transmission and greater driving torque and prevent the broaching tool with a small diameter from being twisted off. The internal helical gear dual-drive broaching device has low cost, maintenance simplification, long service life, good broaching effect and high popularization and use values.

Description

内螺旋齿双驱动拉削装置Double drive broaching device for internal helical teeth

技术领域 technical field

本实用新型涉及拉削螺旋内齿轮、螺旋花键的机械加工设备领域,是一种加工螺旋内齿轮、螺旋花键的双驱动式的拉削装置。 The utility model relates to the field of mechanical processing equipment for broaching spiral internal gears and spiral splines, and is a double-drive broaching device for processing spiral internal gears and spiral splines.

背景技术 Background technique

螺旋内齿轮、螺旋花键较之直齿轮与普通花键具有传动扭矩大,传动平稳等优点,现在汽车变速器中广泛应用。螺旋内齿轮、螺旋花键的加工是难度较大的拉削工艺,在目前市场上普通的拉床上无法直接拉削,而数控拉床的价格非常昂贵,一般中小企业购买有经费及投资回报的限制。因此急需出现一种成本较低、拉削效果好、使用寿命长的内螺旋齿双驱动拉削装置。 Compared with spur gears and ordinary splines, helical internal gears and helical splines have the advantages of large transmission torque and stable transmission, and are now widely used in automobile transmissions. The processing of helical internal gears and helical splines is a difficult broaching process, which cannot be broached directly on ordinary broaching machines in the market, and the price of CNC broaching machines is very expensive. Generally, small and medium-sized enterprises purchase funds and return on investment limit. Therefore, there is an urgent need for an internal helical tooth double-drive broaching device with low cost, good broaching effect and long service life.

发明内容 Contents of the invention

本实用新型要解决上述现有技术的缺点,提供一种成本较低、拉削效果好、使用寿命长的内螺旋齿双驱动拉削装置,满足生产需求。 The utility model aims to solve the above-mentioned shortcomings of the prior art, and provides a double-drive broaching device for internal helical teeth with low cost, good broaching effect and long service life to meet production requirements.

本实用新型解决其技术问题采用的技术方案:这种内螺旋齿双驱动拉削装置,包括机床,机床中段位置固定有工件支承座,工件支承座左侧设有左支撑座,工件支承座右侧设有右支撑座,左支撑座、右支撑座均滑动设置于机床上,工件支承座上设有通孔,左支撑座与右支撑座之间设有螺旋导柱、拉刀,螺旋导柱传动螺接于工件支承座上,拉刀穿设于通孔内;螺旋导柱通过齿轮驱动拉刀转动。这样,螺旋导柱通过齿轮传动使拉刀在直线移动的同时做旋转运动,可使拉削更平稳可靠、传递扭矩更大并可有效防止直径较小的拉刀被扭断的可能性出现,明显提高设备的使用寿命,从而降低成本;螺旋导柱可采用高强度的材料制造,使用效果会更好。 The technical scheme adopted by the utility model to solve the technical problems: the double-drive broaching device for internal helical teeth includes a machine tool, a workpiece support seat is fixed in the middle of the machine tool, a left support seat is provided on the left side of the workpiece support seat, and a right support seat is provided on the right side of the workpiece support seat. There is a right support seat on the side, the left support seat and the right support seat are both slidably set on the machine tool, a through hole is provided on the workpiece support seat, and a spiral guide column, a broach, and a spiral guide The column drive is screwed on the workpiece supporting seat, and the broach is set in the through hole; the spiral guide column drives the broach to rotate through the gear. In this way, the helical guide column makes the broach rotate while moving linearly through the gear transmission, which can make the broaching more stable and reliable, transmit torque larger and effectively prevent the possibility of the small diameter broach being twisted off. Significantly improve the service life of the equipment, thereby reducing costs; the spiral guide column can be made of high-strength materials, and the use effect will be better.

进一步,左支撑座一侧设有螺旋导柱夹头、拉刀夹头,螺旋导柱一端卡设于螺旋导柱夹头内,拉刀一端卡设于拉刀夹头内。这样,通过螺旋导柱夹头、拉刀夹头来装夹螺旋导柱和拉刀,可便于退刀装夹待加工工件,使用时可明显提高工作效率。 Further, one side of the left support base is provided with a screw guide column chuck and a broach chuck, one end of the spiral guide post is clamped in the screw guide column clamp, and one end of the broach is clamped in the broach chuck. In this way, the screw guide column and the broach are clamped by the screw guide column chuck and the broach chuck, which can facilitate tool retraction and clamp the workpiece to be processed, and can obviously improve work efficiency during use.

更进一步,齿轮包括前齿轮、后齿轮;前齿轮、后齿轮均有两个,前齿轮分别固定于螺旋导柱夹头、拉刀夹头上,后齿轮分别固定于螺旋导柱、拉刀的另一端。这样,通过二对传动齿轮的运用可使传动平稳可靠、传递扭矩更大,有效避免直径较小的拉刀被扭断,扩大了设备加工尺寸的范围。 Furthermore, the gears include a front gear and a rear gear; there are two front gears and two rear gears, the front gears are respectively fixed on the screw guide column chuck and the broach chuck, and the rear gears are respectively fixed on the screw guide column and the broach chuck. another side. In this way, through the use of two pairs of transmission gears, the transmission can be made stable and reliable, and the transmission torque is larger, effectively preventing the broach with a smaller diameter from being twisted, and expanding the range of the processing size of the equipment.

右支撑座上设有顶尖,螺旋导柱的端部与拉刀的端部均通过顶尖支撑,这样可提高螺旋导柱与拉刀的刚度和工作平稳性,提高加工精度。 There is a top on the right support base, and the end of the spiral guide post and the end of the broach are both supported by the top, which can improve the rigidity and working stability of the spiral guide post and the broach, and improve the machining accuracy.

本实用新型有益的效果是:本实用新型的结构合理、紧凑,通过螺旋导柱、拉刀及前后齿轮的合理设置,可有效解决在普通拉床上进行螺旋内齿轮或螺旋花键的拉削难题;本实用新型采用前后二对齿轮使拉刀在直线移动的同时做旋转运动,二对齿轮可使传动平稳可靠,使传递扭矩更大并可有效防止直径较小的拉刀被扭断。本实用新型成本较低,维护简便,使用寿命较高,拉削效果好,值得推广应用。 The beneficial effects of the utility model are: the utility model has a reasonable and compact structure, and can effectively solve the problem of broaching the helical internal gear or the helical spline on the ordinary broaching machine through the rational arrangement of the helical guide column, the broach and the front and rear gears The utility model adopts two pairs of gears at the front and back to make the broach rotate while moving in a straight line. The two pairs of gears can make the transmission stable and reliable, make the transmission torque larger and can effectively prevent the broach with a smaller diameter from being twisted. The utility model has the advantages of low cost, easy maintenance, high service life and good broaching effect, and is worthy of popularization and application.

附图说明 Description of drawings

图1为本实用新型剖视时的结构示意图。 Fig. 1 is a structural schematic diagram of the utility model when it is sectioned.

附图标记说明:机床1,工件支承座2,左支撑座3,右支撑座4,通孔5,螺旋导柱6,拉刀7,齿轮8,前齿轮8-1,后齿轮8-2,螺旋导柱夹头9,拉刀夹头10,顶尖11,工件12。 Explanation of reference signs: machine tool 1, workpiece support seat 2, left support seat 3, right support seat 4, through hole 5, spiral guide post 6, broach 7, gear 8, front gear 8-1, rear gear 8-2 , Spiral guide column chuck 9, broach chuck 10, top 11, workpiece 12.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:

参照附图:本实施例中的这种内螺旋齿双驱动拉削装置,包括机床1,机床1中段位置固定有工件支承座2,工件支承座2左侧设有左支撑座3,左支撑座3一侧设有螺旋导柱夹头9、拉刀夹头10;工件支承座2右侧设有右支撑座4,右支撑座4上设有顶尖11,左支撑座3、右支撑座4均滑动设置于机床1上,工件支承座2上设有通孔5,左支撑座3与右支撑座4之间设有螺旋导柱6、拉刀7,螺旋导柱6一端卡设于螺旋导柱夹头9内,拉刀7一端卡设于拉刀夹头10内;螺旋导柱6传动螺接于工件支承座4上,拉刀7穿设于通孔5内;螺旋导柱6的端部与拉刀7的端部均通过顶尖11支撑;螺旋导柱6通过齿轮8驱动拉刀7转动;齿轮8包括前齿轮8-1、后齿轮8-2;前齿轮8-1、后齿轮8-2均有两个,前齿轮8分别固定于螺旋导柱夹头9、拉刀夹头10上,后齿轮8-2分别固定于螺旋导柱6、拉刀7的另一端。 With reference to accompanying drawing: this internal helical gear double-drive broaching device in the present embodiment comprises machine tool 1, and the middle position of machine tool 1 is fixed with workpiece support seat 2, and the left side of workpiece support seat 2 is provided with left support seat 3, and left support One side of the seat 3 is provided with a spiral guide column chuck 9 and a broach chuck 10; the right side of the workpiece support seat 2 is provided with a right support seat 4, and the right support seat 4 is provided with a top 11, the left support seat 3, and the right support seat 4 are all slidably arranged on the machine tool 1, a through hole 5 is provided on the workpiece support seat 2, a spiral guide post 6 and a broach 7 are provided between the left support seat 3 and the right support seat 4, and one end of the spiral guide post 6 is clamped on the In the screw guide column chuck 9, one end of the broach 7 is clamped in the broach chuck 10; the screw guide column 6 is driven and screwed on the workpiece support seat 4, and the broach 7 is penetrated in the through hole 5; the screw guide column The end of 6 and the end of broach 7 are both supported by the top 11; the spiral guide post 6 drives the broach 7 to rotate through the gear 8; the gear 8 includes a front gear 8-1 and a rear gear 8-2; the front gear 8-1 There are two rear gears 8-2, the front gear 8 is respectively fixed on the screw guide column chuck 9 and the broach chuck 10, and the rear gear 8-2 is respectively fixed on the other end of the spiral guide column 6 and the broach 7 .

本实用新型使用时,将待加工的工件12装夹于工件支承座2上通孔5外端,根据加工需要选择相应规格的拉刀7及与拉刀7相匹配的螺旋导柱6,安装时将拉刀7进刀端穿过工件12与拉刀夹头10对接固定,螺旋导柱6同时与螺旋导柱夹头9对接固定;接着螺旋导柱6在机床1主轴的作用下边移动边转动,螺旋导柱6转动时,会通过前齿轮8-1、后齿轮8-2驱动拉刀7转动,这样螺旋导柱6的导程与被加工工件12的螺旋内齿轮导程相同,而旋向相反,工作时,拉刀7的转向亦与螺旋导柱6的转向相反。二对齿轮可使传动更加平稳可靠、传递扭矩更大并可有效防止直径较小的拉刀7被扭断。本实用新型使用效果好,使用寿命长,而且成本较低,值得推广。 When the utility model is in use, the workpiece 12 to be processed is clamped on the outer end of the through hole 5 on the workpiece support seat 2, and the broach 7 of the corresponding specification and the spiral guide column 6 matched with the broach 7 are selected according to the processing needs, and installed At the same time, the feed end of the broach 7 passes through the workpiece 12 and is docked and fixed with the broach chuck 10, and the spiral guide post 6 is docked and fixed with the screw guide post chuck 9 at the same time; Rotate, when spiral guide column 6 rotates, can drive broach 7 to rotate by front gear 8-1, rear gear 8-2, the lead of spiral guide column 6 is identical with the spiral internal gear lead of processed workpiece 12 like this, and The direction of rotation is opposite, and during work, the turning of the broach 7 is also opposite to that of the helical guide post 6. Two pairs of gears can make the transmission more stable and reliable, the transmission torque is larger and can effectively prevent the broach 7 with a smaller diameter from being twisted off. The utility model has good use effect, long service life and low cost, and is worth popularizing.

虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。 Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.

Claims (4)

1. two broachers that drive of an inside spin tooth; Comprise lathe (1); Said lathe (1) middle section position is fixed with work mounting s seat (2); Said work mounting s seat (2) left side is provided with left supporting seat (3), and work mounting s seat (2) right side is provided with right supporting seat (4), and said left supporting seat (3), right supporting seat (4) all slide and be arranged on the lathe (1); It is characterized in that: said work mounting s seat (2) is provided with through hole (5); Be provided with spiral guide pillar (6), broaching tool (7) between said left supporting seat (3) and the right supporting seat (4), said spiral guide pillar (6) transmission is bolted on the work mounting s seat (4), and said broaching tool (7) is arranged in the through hole (5); Said spiral guide pillar (6) drives broaching tool (7) through gear (8) and rotates.
2. the two broachers that drive of inside spin tooth according to claim 1; It is characterized in that: said left supporting seat (3) one sides are provided with spiral guide pillar chuck (9), pulling chuck (10); Said spiral guide pillar (6) one ends are arranged in the spiral guide pillar chuck (9), and said broaching tool (7) one ends are arranged in the pulling chuck (10).
3. the two broachers that drive of inside spin tooth according to claim 2, it is characterized in that: said gear (8) comprises front gear (8-1), backgear (8-2); Said front gear (8-1), backgear (8-2) all have two; Said front gear (8) is individually fixed on spiral guide pillar chuck (9), the pulling chuck (10), and said backgear (8-2) is individually fixed in the other end of spiral guide pillar (6), broaching tool (7).
4. the two broachers that drive of inside spin tooth according to claim 2, it is characterized in that: said right supporting seat (4) is provided with top (11), and the end of the end of said spiral guide pillar (6) and broaching tool (7) is all supported through top (11).
CN 201120204313 2011-06-17 2011-06-17 Internal helical gear dual-drive broaching device Expired - Fee Related CN202137450U (en)

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Application Number Priority Date Filing Date Title
CN 201120204313 CN202137450U (en) 2011-06-17 2011-06-17 Internal helical gear dual-drive broaching device

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941381A (en) * 2012-11-01 2013-02-27 唐海滨 Processing technology of inner gear spline
CN106077806A (en) * 2016-08-09 2016-11-09 重庆望江工业有限公司 The fixture of internal thread spline on wire pulling method workpiece on common horizontal broaching machine
CN106736315A (en) * 2016-11-30 2017-05-31 江苏汤臣汽车零部件有限公司 A kind of truck Retarder Impeller Machining method
CN114042995A (en) * 2021-11-11 2022-02-15 盐城工学院 Combined broach convenient for replacing external precise spiral internal gear

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941381A (en) * 2012-11-01 2013-02-27 唐海滨 Processing technology of inner gear spline
CN106077806A (en) * 2016-08-09 2016-11-09 重庆望江工业有限公司 The fixture of internal thread spline on wire pulling method workpiece on common horizontal broaching machine
CN106077806B (en) * 2016-08-09 2018-07-13 重庆望江工业有限公司 The fixture of internal thread spline in workpieces processing of broaching on common horizontal broaching machine
CN106736315A (en) * 2016-11-30 2017-05-31 江苏汤臣汽车零部件有限公司 A kind of truck Retarder Impeller Machining method
CN114042995A (en) * 2021-11-11 2022-02-15 盐城工学院 Combined broach convenient for replacing external precise spiral internal gear

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