A kind of automobile front axle fist portion's cambered surface milling method and equipment thereof
Technical field:
The present invention relates to the auto parts and components processing technique field, particularly a kind of automobile front axle fist portion's cambered surface milling method and equipment thereof.
Background technology:
At present, automobile front axle fist portion adopts slotting machine slotting processing mostly, because slotting machine is to use single-point tool (slotting tool) to come cutting workpiece, productivity ratio and precision are all lower, relatively are applicable to single-piece or small lot batch manufacture; In the process of using slotting machine, process a stroke and only part is carried out time processing, the fist portion cambered surface that causes an automobile front axle adds man-hour using slotting machine to carry out latch, need just can machine through dozens or even hundreds of stroke, efficient is extremely low, also just can only process tens in one day, and can't meet the needs of production far away, and crudy also can not get guaranteeing.
Summary of the invention:
The objective of the invention is to overcome the shortcoming that exists in the prior art, a kind of automobile front axle fist portion cambered surface milling method and equipment thereof that shortens the production cycle, increases work efficiency is provided.
To achieve these goals, the invention provides a kind of automobile front axle fist portion cambered surface milling method, wherein, may further comprise the steps:
(1) automobile front axle to be processed is placed on the workpiece rotation bracket that is arranged on workbench top, insert in the kingpin bore of automobile front axle fist to be processed portion the upper end of the rotating shaft of fixedlying connected with workpiece rotation bracket, and workpiece is fixed;
(2) milling cutter work is around self axis rotation;
(3) dynamical system forward work, the rotation of transmission mechanism driven rotary axle, the driving automobile front axle rotates on workbench and moves;
(4) dynamical system reverse operation, the reverse rotation of transmission mechanism driven rotary axle.
Described dynamical system is a hydraulic system, and described transmission mechanism comprises gear and tooth bar, and described gear is fixedly attached on the described rotating shaft, and described tooth bar is connected with described gears engaged, and described tooth bar is connected on the piston rod of described hydraulic cylinder by shaft coupling.
To achieve these goals, the present invention also provides a kind of automobile front axle fist portion cambered surface Milling Process equipment that adopts above-mentioned processing method, comprise lathe bed, unit head, circular peripheral-mill, workbench, Hydraulic Power Transmission System and workpiece fixed support device, it is characterized in that, described unit head is arranged on the top of described lathe bed, described circular peripheral-mill is arranged on the described unit head, described Hydraulic Power Transmission System is arranged on the below of described workbench, described workpiece fixed support device is arranged on the workbench top, and the axis of described circular peripheral-mill is parallel with horizontal plane.
Described Hydraulic Power Transmission System comprises hydraulic cylinder, tooth bar, gear and rotating shaft, described hydraulic cylinder is arranged on the below of described workbench, described tooth bar is fixedly attached on the piston rod of described hydraulic cylinder, described tooth bar and described gears engaged, described gear is fixedly installed on the described rotating shaft, described rotating shaft be movably arranged on the described workbench and its axis vertical with described workbench.
Described workpiece fixed support device comprises workpiece rotation bracket and workpiece fixture, described workpiece rotation bracket is arranged on described workbench top, one end of described workpiece rotation bracket is fixedlyed connected with the upper end of described rotating shaft, the below of the described workpiece rotation bracket other end is provided with swiveling wheel, and described workpiece fixture is arranged on the top of described rotating shaft.
The below of described workbench also is provided with the slide fixed head, and described slide fixed head is provided with the rack support slide, and described tooth bar is movably arranged in the described rack support slide near an end of described gear.
Described hydraulic cylinder is connected to the below of described workbench by the hydraulic cylinder holder.
Also be provided with gap adjustment screws on the described rack support slide.
The middle part of described rotating shaft is connected on the described workbench by top chock and bearing, and the lower end is connected on the described slide fixed head by step and bearing.
Also be provided with the workpiece scotch on the described workbench.
The outstanding advantage of the present invention is: milling method of the present invention, and only need a stroke just an automobile front axle fist portion cambered surface Milling Process can be finished, the production cycle is shortened greatly, working (machining) efficiency improves greatly; Equipment of the present invention only needs a stroke just an automobile front axle fist portion cambered surface Milling Process can be finished, and time spent in about 65 seconds, improves working (machining) efficiency greatly, reduce production costs, and easy to operate, improved machining accuracy, crudy is guaranteed.
Description of drawings:
Fig. 1 is a process chart of the present invention.
Fig. 2 is the overall structure front view of Milling Process equipment of the present invention.
Fig. 3 is the vertical view of Fig. 2.
The specific embodiment:
As shown in Figure 1, be process chart of the present invention, it is automobile front axle fist of the present invention portion cambered surface milling method, may further comprise the steps: (1) is placed into automobile front axle to be processed on the workpiece rotation bracket that is arranged on the workbench top, insert in the kingpin bore of automobile front axle fist to be processed portion the upper end of the rotating shaft of fixedlying connected with workpiece rotation bracket, and workpiece is fixed; (2) milling cutter is started working, around self axis rotation; (3) dynamical system work, the rotation of transmission mechanism driven rotary axle is moved thereby drive the automobile front axle axis rotation around rotating shaft on workbench that is fixed on the rotating shaft, realizes the Milling Process of milling cutter to automobile front axle fist portion cambered surface; (4) dynamical system reverse operation, the reverse rotation of transmission mechanism driven rotary axle, thus drive the workpiece backhaul.
Dynamical system in the above-mentioned processing method can be hydraulic system; Transmission mechanism can adopt the rack-and-pinion transmission, comprises gear and tooth bar, and gear is fixedly attached on the rotating shaft, and rack and pinion is connected with a joggle, and tooth bar is connected on the piston rod of hydraulic cylinder by shaft coupling.
With reference to Fig. 2 and Fig. 3, the embodiment of milling method of the present invention, may further comprise the steps: (1) is placed into automobile front axle to be processed on the workpiece rotation bracket 3 that is arranged on workbench 1 top, insert in the kingpin bore of automobile front axle fist to be processed portion the upper end of the rotating shaft 7 of fixedlying connected with workpiece rotation bracket 3, and workpiece is fixed; (2) circular peripheral-mill 9 is started working, around self axis rotation; (3) hydraulic cylinder 18 work, driving tooth bar 15 by shaft coupling 17 moves, drive gear 12 that is connected with a joggle with tooth bar 15 and the rotating shaft of fixedlying connected 7 rotations then with gear 12, move thereby drive the automobile front axle axis rotation around rotating shaft 7 on workbench 1 that is fixed on the rotating shaft 7, realize the Milling Process of 9 pairs of automobile front axle fists of circular peripheral-mill portion cambered surface; (4) hydraulic cylinder 18 reverse operations by tooth bar 15 and 7 reverse rotations of gear 12 driven rotary axles, thereby drive the workpiece backhaul.
As shown in Figures 2 and 3, front view and vertical view for automobile front axle fist of the present invention portion cambered surface Milling Process equipment comprise workbench 1, swiveling wheel 2, workpiece rotation bracket 3, gap adjustment screws 4, rack support slide 5, top chock 6, rotating shaft 7, workpiece fixture 8, circular peripheral-mill 9, unit head 10, lathe bed 11, gear 12, step 13, slide fixed head 14, tooth bar 15, hydraulic cylinder holder 16, shaft coupling 17, hydraulic cylinder 18 and scotch 19.Wherein, unit head 10 is arranged on the top of lathe bed 11, and circular peripheral-mill 9 is arranged on the unit head 10, and the axis of circular peripheral-mill 9 is parallel with horizontal plane; Hydraulic Power Transmission System comprises hydraulic cylinder 18, tooth bar 15, gear 12 and rotating shaft 7, hydraulic cylinder 18 is connected to the below of workbench 1 by hydraulic cylinder holder 16, tooth bar 15 is fixedly attached on the piston rod of hydraulic cylinder 18 by shaft coupling 17, tooth bar 15 is connected with a joggle with gear 12, gear 12 is fixedly installed on the rotating shaft 7, rotating shaft 7 is movably arranged on the workbench 1, tooth bar 15 is arranged in the rack support slide 5 near an end of gear 12, rack support slide 5 is arranged on the slide fixed head 14, slide fixed head 14 is arranged on the below of workbench 1, also is provided with gap adjustment screws 4 on the rack support slide 5; The workpiece fixed support device comprises workpiece rotation bracket 3 and workpiece fixture 8, workpiece rotation bracket 3 is arranged on workbench 1 top, one end of workpiece rotation bracket 3 is fixedlyed connected with the upper end of rotating shaft 7, the below of workpiece rotation bracket 3 other ends is provided with swiveling wheel 2, and workpiece fixture 8 is arranged on the top of rotating shaft 7; Also be provided with scotch 19 on the workbench 1.
Workpiece fixture 8 can be used etc. for clamp nut or clamp nut and pad.
Rack support slide 5 is provided with gap adjustment screws 4, is used to regulate the gap between tooth bar 15 and the gear 12.
Angle according to the cambered surface of automobile front axle fist portion needs processing can be provided with two scotch 19 on workbench 1, convenient in the time of can making automobile front axle fist of the present invention portion cambered surface mill the special plane operation; With the central axis of rotating shaft 7 and the intersection point of workbench 1 is the center of circle, and the angle that the angle that two scotch 19 form at this circle centre position equals the cambered surface that automobile front axle fist portion need process gets final product.
Automobile front axle fist of the present invention portion cambered surface Milling Process equipment, adopted automobile front axle fist of the present invention portion cambered surface milling method, only need a stroke just an automobile front axle fist portion cambered surface Milling Process can be finished, time spent needed for 65 seconds approximately, shortened the production cycle greatly, improved working (machining) efficiency, reduce production costs, and easy to operate, improved machining accuracy, crudy also is guaranteed.