CN213764471U - Synchronous wire and powder feeding laser cladding welding system - Google Patents
Synchronous wire and powder feeding laser cladding welding system Download PDFInfo
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- CN213764471U CN213764471U CN202022100675.7U CN202022100675U CN213764471U CN 213764471 U CN213764471 U CN 213764471U CN 202022100675 U CN202022100675 U CN 202022100675U CN 213764471 U CN213764471 U CN 213764471U
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Abstract
The utility model relates to a send a powder laser cladding welding system in step for carry out vibration material disk, welding to the substrate, including robot, laser instrument, control system, powder feeding mechanism, laser cladding head and wire feeding mechanism, the substrate is installed on the workstation, the laser that the laser instrument launches shines through optic fibre and laser cladding head and forms the facula on the substrate, powder feeding mechanism output metal or alloy powder export to above-mentioned facula in through sending powder pipeline and laser cladding head, wire feeding mechanism exports the metal welding wire to above-mentioned facula through sending a pipeline, control system is connected with robot, laser instrument, powder feeding mechanism and wire feeding mechanism electricity respectively, the robotic arm end at the robot is installed to the laser cladding head. The utility model discloses a predominant use provides one kind and melts and covers efficiently, melts and covers of high quality, and material utilization is high, uses in a flexible way, practices thrift manufacturing cost and time cost send a whitewashed laser cladding welding system in step.
Description
Technical Field
The utility model relates to a laser cladding system especially relates to a send a powder feeding laser cladding welding system in step.
Background
Laser cladding (LMD) refers to a laser additive manufacturing process, and is a main process for replacing surface chromium plating at present due to the characteristics that the laser cladding has high cooling rate, a cladding layer has a fine microstructure structure, is metallurgically combined with a base material and has a small heat affected zone. And the laser cladding technology is one of the important means of rapid and direct manufacturing of metal parts and green remanufacturing of invalid metal parts, and is widely applied to industries of aviation, petroleum, automobiles, mechanical manufacturing, ship manufacturing, die manufacturing and the like.
At present, most of laser cladding uses metal powder as a filling material, the metal powder and laser interact, the surface quality of a formed cladding layer is good, but the deposition speed of the metal powder is low, and the material utilization rate is low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide a cladding is efficient, cladding is of high quality, and material utilization rate is high, can adjust in a flexible way and clad metal composition, practices thrift manufacturing cost and time cost send a powder laser cladding welding system in step.
In order to solve the above problem, the utility model discloses the technical scheme who adopts as follows:
the utility model provides a synchronous send a powder and send laser cladding welding system for carry out vibration material disk welding to the substrate, including robot, laser instrument, control system, powder feeding mechanism, laser cladding head and wire feeding mechanism, the substrate is installed on the workstation, the laser that the laser instrument launches forms the facula through optic fibre and laser cladding head irradiation to the substrate, metal or alloy powder that the powder feeding mechanism output exports to above-mentioned facula through sending the powder pipeline with the laser cladding head in, wire feeding mechanism exports the metal welding wire to above-mentioned facula through sending the wire pipeline, control system is connected with robot, laser instrument, powder feeding mechanism and wire feeding mechanism electricity respectively, the robotic arm end at the robot is installed to the laser cladding head.
Further, the metal welding wire is electrically connected with a heating power supply, and the metal welding wire is preheated through resistance heat.
Furthermore, the wire feeding pipeline is installed with the laser cladding head, and an angle of 30-40 degrees is formed between a central axis of a wire feeding end of the wire feeding pipeline and a central axis of a laser beam output by the laser cladding head.
Furthermore, a laser lens group, a powder feeding channel and a laser output channel are arranged in the laser cladding head, laser enters the laser cladding head through optical fibers, is focused into a beam through the laser lens group and irradiates the substrate through the laser output channel to form light spots, a plurality of powder feeding channels of the laser cladding head are uniformly distributed on the outer side of the laser output channel in an annular shape, and metal or alloy powder is conveyed and collected to the light spots through the powder feeding channels.
Furthermore, the powder feeding pipeline adopts an anti-static powder conveying pipe.
Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model discloses in will send powder and send a combination to carry out laser cladding, compare in the laser cladding technique of sending powder alone or sending a silk alone, through adding simultaneously of hot wire and powder, can be according to different production needs, change on line and melt and cover metal composition to obtain the cladding metal of new performance, melt and cover efficiency and improve greatly simultaneously, it is better to cover the quality, and material utilization is higher, uses more in a flexible way, practices thrift manufacturing cost and time cost; in addition, the use of cold metal welding wires is improved to the use of hot metal welding wires, so that the cladding efficiency and the cladding quality are further improved, and the application range is wider.
Drawings
FIG. 1 is a schematic structural view of a synchronous wire and powder feeding laser cladding welding system according to the present invention;
FIG. 2 is a structural diagram of a laser cladding head in the synchronous wire-feeding and powder-feeding laser cladding welding system shown in FIG. 1;
wherein, 1, a laser; 2. a control system; 3. a powder feeding mechanism; 4. a substrate; 5. laser cladding head; 51. a laser lens group; 52. a powder feeding channel; 53. a laser output channel; 6. a wire feeder; 61. a wire feeding pipeline.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
It should be noted that, in the description of the technical solutions of the present invention, some directional words, such as "front", "rear", "upper", "lower", "top", "bottom", "inner", "outer", etc., used for clearly describing the technical features of the present invention are all in terms of the orientation of the drawings of the present invention.
Example 1
As shown in fig. 1 and fig. 2, the synchronous wire and powder feeding laser cladding welding system of the present embodiment is used for additive manufacturing of a substrate 4, and includes a robot, a laser 1, a control system 2, a powder feeding mechanism 3, a laser cladding head 5 and a wire feeding mechanism 6, where the control system 2 mainly includes two major modules, namely a siemens PLC and a WinCC (window control center), and the WinCC integrates production automation and process automation, so as to realize integration of the two modules; the control system 2 is respectively and electrically connected with the robot, the laser 1, the powder feeding mechanism 3 and the wire feeding mechanism 6 through a field bus, the laser cladding head 5 is installed at the end of a sixth shaft of a mechanical arm of the robot, and the robot drives the laser cladding head 5 to correspondingly rotate or move through the mechanical arm according to an instruction sent by the control system 2.
The base material 4 of this embodiment is installed on the rotary table, and the rotary table accomplishes the work piece rotary motion, and the robot moves along the base material axial above the base material. Laser emitted by the laser 1 irradiates the substrate 4 through the optical fiber and the laser cladding head 5 to form light spots, and the tail end of the optical fiber is connected with the laser cladding head 5 and used for conveying the laser into the laser cladding head 5. The powder feeding mechanism 3 outputs metal or alloy powder through a powder feeding pipeline and a porous powder feeding channel of the laser cladding head 5 and collects the metal or alloy powder into the light spot, and the powder feeding pipeline adopts an anti-static powder conveying pipe, so that the anti-static powder feeding mechanism has an anti-static effect and can effectively avoid the powder blocking phenomenon caused by static adsorption. Wire feeding mechanism 6 adds the metal welding wire heating back and exports to above-mentioned facula through sending a pipeline 61 in, the metal welding wire is connected with the heating power electricity, produce resistance heat in the metal welding wire after letting in the electric current and preheat the metal welding wire, the metal welding wire after preheating exports to above-mentioned facula through sending a pipeline 61 in, compare in prior art and adopt the cold wire, in this embodiment heat the metal welding wire earlier, can promote the twice with the melting rate at least, the machining efficiency is greatly improved, and the metal welding wire melting after preheating is even, the formability is good, can further improve the surface quality on melting layer. In this embodiment, the wire feeding pipeline 61 and the laser cladding head 5 are installed together, and can move synchronously with the laser cladding head 5, and an angle of 30-40 degrees is formed between a central axis of a wire feeding end of the wire feeding pipeline 61 and a central axis of a laser beam output by the laser cladding head 5, and an angle of 30 degrees is preferred in this embodiment. The wire feeding end refers to one end of the metal welding wire; the metal welding wire adopts solid core wire or flux core wire, the influence of wire feeding direction and angle on the surface quality of the base material 4 is large, and the technical personnel calculate through a plurality of tests, when the metal welding wire and the laser beam enter a light spot for melting at an included angle of 30-40 degrees, the quality of a cladding layer formed by combining the metal welding wire and the laser beam after melting is the best, and the stability is high.
In the embodiment, a laser lens group 51, a powder feeding channel 52 and a laser output channel 53 are arranged in a laser cladding head 5, laser enters the laser cladding head 5 through an optical fiber and is focused into a beam through the laser lens group 51 and is irradiated onto a substrate 4 through the laser output channel 53 to form a light spot, a plurality of powder feeding channels 52 of the laser cladding head 5 are arranged and are uniformly distributed on the outer side of the laser output channel 53 in an annular shape, specifically, the powder feeding channels 52 are connected with a powder feeder, the powder feeder feeds metal or alloy powder into the powder feeding channels 52 through inert powder feeding carrier gas, the carrier gas can adopt argon gas or helium gas with purity higher than 99.99%, the metal or alloy powder is coaxially output with the laser under the driving of the carrier gas to a molten pool formed by laser irradiation on the substrate 4 and is collected to form the powder spot, 3-6 powder feeding channels 52 are annularly distributed on the outer side of the laser output channel, and 3-6 powder feeding channels 52 and the central axis of the laser beam form an included angle of 20 degrees, and the laser beam converges at a position 16mm away from the port of the laser output channel, and the diameter range of the formed powder spot is 1-3 mm. In addition, a protective gas channel coaxial with the laser beam is arranged in the laser cladding head 5, and inert protective gas introduced into the protective gas channel is argon gas with the purity higher than 99.99%, so that the protective gas channel is used for protecting a laser light path, the laser lens group 51 and a molten pool area during welding, and the lens of the laser lens group 51 is prevented from being splashed and damaged or the laser cladding coating is prevented from being oxidized.
The embodiment of the system for synchronous wire and powder feeding laser cladding welding comprises the following steps:
s1, preprocessing the surface of the base material 4 to be processed in a mode of cleaning or polishing the surface or machining, wherein the specific operation is determined according to the requirement;
s2, setting various process parameters, wherein the process parameters mainly comprise laser parameters such as laser power, spot size and the like, and material conveying parameters such as powder feeding rate, hot wire speed and the like;
s3, starting the control system 2, controlling the powder feeding mechanism 3 to convey metal or alloy powder to a position to be processed of the base material 4, then emitting laser by the laser 1 to irradiate the position to be processed on the surface of the base material 4 through the laser cladding head 5 to form a light spot, simultaneously starting the wire feeding mechanism 6 and conveying a metal welding wire to the light spot, melting the metal or alloy powder and the metal welding wire in the light spot on the surface of the base material 4 under the laser heating action to form a molten pool, and solidifying the metal or alloy powder and the metal welding wire behind a laser scanning path to form a cladding layer. When cladding is started, the control system 2 firstly controls the powder feeding mechanism 3 to feed powder to the position to be processed of the base material 4, controls the laser 1 to emit laser to irradiate the position to be processed on the surface of the base material 4 to form light spots after the powder feeding is uniform at intervals of 15-20s, and simultaneously controls the wire feeding mechanism 6 to feed the wire into the light spots. The metal or alloy powder and the metal wire are simultaneously heated to a molten state by the laser within the spot.
The synchronous wire-feeding and powder-feeding laser cladding welding system of the embodiment is mainly used for cladding and additive manufacturing of parts with rotating centers, such as a hot galvanizing submerged roller, a loop roller and the like, and is not limited to the roller structure, and can be a flat base material (as shown in fig. 2). Specifically, the control system 2 sends instruction signals to the robot, the laser 1, the powder feeding mechanism 3 and the wire feeding mechanism 6, the powder feeding mechanism 3 outputs metal or alloy powder to a position to be processed of the base material 4 through the powder feeding pipeline and the laser cladding head 5 at a powder feeding rate of 0-1.2kg/h after receiving the instructions, and the particle size of the metal or alloy powder is 20-200 um. The powder feeding mechanism 3 is started at an interval of about 15-20s to ensure that the powder feeding is stably and uniformly conveyed, then the robot, the laser 1 and the wire feeding mechanism 6 start to be started simultaneously after receiving instructions, the laser 1 emits continuous laser with the wavelength of 1030nm and the power of 1000W-4000W, the laser irradiates the position to be processed of the substrate 4 through an optical fiber and a laser cladding head 5 to form a light spot, and the diameter of the light spot is 1-6 mm; the wire feeding mechanism 6 outputs the preheated metal welding wire into the light spot through the wire feeding pipeline 61 in a direction inclined at an angle of 30 degrees, the current of the heating power supply is DC100A-DC300A, the heating effect of the current in the range on the metal welding wire is the best, the proper preheating temperature can be achieved, and the wire feeding pipeline 61 or other parts cannot be influenced due to overhigh temperature; the diameter of the metal welding wire is 0.8-1.6mm, and the wire feeding speed is 1-10 kg/h. The robot drives the laser cladding head 5 arranged on the mechanical arm to move according to a preset track by controlling the mechanical arm, and the moving speed is the cladding linear speed and is about 0.5-10 m/min; in the process, the metal or alloy powder and the metal welding wire in the light spot are melted and form a molten pool on the base material 4, the cladding effect is best when the adding ratio of the metal or alloy powder to the metal welding wire is 1:10, and a cladding layer is formed after the molten pool is solidified.
Through experiments of research personnel in the field, if single powder feeding is adopted for laser cladding, the cladding efficiency is 2kg/h when the laser power is 3000W, and the powder deposition rate is only 50-70%. If the system is adopted, namely powder feeding and wire feeding are combined for laser cladding, the cladding efficiency can reach 8kg/h, and the deposition rate of cladding materials is close to 100%. The laser cladding efficiency is obviously improved, the time cost can be saved by about 75%, and the heat effect influence generated in the cladding process is very small.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes are intended to fall within the scope of the claims.
Claims (5)
1. The utility model provides a synchronous wire feed powder feeding laser cladding welding system for carry out vibration material disk, welding to substrate (4), its characterized in that: including robot, laser instrument (1), control system (2), powder feeding mechanism (3), laser cladding head (5) and wire feeding mechanism (6), install on rotary worktable substrate (4), the laser that laser instrument (1) launches forms the facula through optic fibre and laser cladding head (5) irradiation to substrate (4), the metal or the alloy powder of powder feeding mechanism (3) output are exported to above-mentioned facula in through powder feeding pipeline and laser cladding head (5), wire feeding mechanism (6) export the metal welding wire to above-mentioned facula in through wire feeding pipeline (61), control system (2) are connected with robot, laser instrument (1), powder feeding mechanism (3) and wire feeding mechanism (6) electricity respectively, the robotic arm end at the robot is installed in laser cladding head (5).
2. The synchronous wire-feed and powder-feed laser cladding welding system according to claim 1, characterized in that: the metal welding wire is electrically connected with the heating power supply and is preheated through resistance heat.
3. The synchronous wire-feed and powder-feed laser cladding welding system according to claim 2, characterized in that: the wire feeding pipeline (61) and the laser cladding head (5) are installed together, and an angle of 30-40 degrees is formed between the central axis of the wire feeding end of the wire feeding pipeline (61) and the central axis of the laser beam output by the laser cladding head (5).
4. The synchronous wire-feed and powder-feed laser cladding welding system according to claim 1, characterized in that: the laser cladding device is characterized in that a laser lens group (51), a powder feeding channel (52) and a laser output channel (53) are arranged in the laser cladding head (5), laser enters the laser cladding head (5) through optical fibers and then is focused into a beam through the laser lens group (51) and irradiates the substrate (4) through the laser output channel (53) to form light spots, the powder feeding channels (52) of the laser cladding head (5) are arranged in a plurality and are annularly and uniformly distributed on the outer side of the laser output channel (53), and metal or alloy powder is conveyed and collected to the light spots through the powder feeding channels (52).
5. The synchronous wire-feed and powder-feed laser cladding welding system according to claim 1, characterized in that: the powder feeding pipeline adopts an anti-static powder conveying pipe.
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| CN202022100675.7U CN213764471U (en) | 2020-09-22 | 2020-09-22 | Synchronous wire and powder feeding laser cladding welding system |
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| CN202022100675.7U CN213764471U (en) | 2020-09-22 | 2020-09-22 | Synchronous wire and powder feeding laser cladding welding system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114043091A (en) * | 2021-11-25 | 2022-02-15 | 兰州理工大学 | Laser additive manufacturing device with coaxially fed silk powder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114043091A (en) * | 2021-11-25 | 2022-02-15 | 兰州理工大学 | Laser additive manufacturing device with coaxially fed silk powder |
| CN114043091B (en) * | 2021-11-25 | 2024-02-09 | 兰州理工大学 | Laser additive manufacturing device for coaxially feeding silk powder |
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