CN213728510U - Waste tyre oil refining equipment - Google Patents
Waste tyre oil refining equipment Download PDFInfo
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- CN213728510U CN213728510U CN202022656779.6U CN202022656779U CN213728510U CN 213728510 U CN213728510 U CN 213728510U CN 202022656779 U CN202022656779 U CN 202022656779U CN 213728510 U CN213728510 U CN 213728510U
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Abstract
The utility model discloses a waste tire oil refining device, which comprises a feeding system, a cracking system, a discharging system and a circulating water cooling system, wherein the discharging system comprises an oil separating cooling system and a slag discharging system; the slag discharging system comprises a slag discharging mechanism, a steel wire separating mechanism, a spiral slag discharging mechanism and a carbon black storage mechanism which are arranged in sequence; wherein, the slag discharging mechanism comprises a slag discharging pipe communicated with a slag outlet in the cracking system and a slag discharging valve arranged on the slag discharging pipe; and the part of the slag discharge pipe above the slag discharge valve is communicated with an inert gas storage tank. The utility model is simple in operation, the controllability is high and whole trouble incidence is low, can stop the emergence of incident when guaranteeing high-efficient work efficiency. The utility model is suitable for a use during junked tire schizolysis oil refining.
Description
Technical Field
The utility model belongs to the technical field of the tire schizolysis, concretely relates to junked tire refining equipment.
Background
After the waste tires are recycled, the waste tires are generally decomposed into fuel oil, carbon black and steel wires by oil refining equipment, so that the resources are recycled. In the cracking process of the tire, the fuel oil generated by the reaction can be directly discharged out of the cracking reaction kettle in a gas state and is condensed into liquid fuel oil through a condensing mechanism; after the cracking of the tire is finished, carbon black generated by the reaction can be discharged out of the cracking reaction kettle through a slag discharging system. However, after oil refining, a small amount of residual oil gas generally exists in the cracking reaction kettle, and the residual oil gas enters a slag discharge system when a slag discharge valve is opened and adheres to the inner wall of the slag discharge valve to form a layer of oil sludge film. In the initial stage of slag discharge, when the layer of oil sludge film meets the hot carbon black, the oil sludge film can be evaporated in a narrow slag discharge valve to form oil fume, explosion can be caused under certain conditions, and the safety production of a factory is seriously influenced.
In the prior art, in order to reduce the influence of residual oil gas on the slag discharge process, an oil drain pipe is generally connected above a slag discharge valve so as to discharge the residual oil gas between the slag discharge valve and a slag outlet of a cracking reaction kettle before the slag discharge valve is opened. However, this approach has the following disadvantages: firstly, only a part of residual oil gas (gas) can be discharged by utilizing the atmospheric pressure difference; secondly, the residual oil gas (liquid) at the lowest position of the slag discharge valve and the residual oil gas (liquid) attached to the inner wall of the slag discharge valve are difficult to be completely discharged. Therefore, it is difficult to fundamentally avoid the explosion risk caused by the residual oil gas in this manner.
Disclosure of Invention
For solving the above not enough that exists among the prior art, the utility model aims at providing a junked tire refining equipment to when guaranteeing the high-efficient work efficiency of equipment, stop the emergence of incident.
In order to achieve the above object, the utility model adopts the following technical scheme: a waste tire oil refining device comprises a feeding system, a cracking system, a discharging system and a circulating water cooling system, wherein the discharging system comprises an oil separating cooling system and a slag discharging system; the slag discharging system comprises a slag discharging mechanism, a steel wire separating mechanism, a spiral slag discharging mechanism and a carbon black storage mechanism which are arranged in sequence; wherein, the slag discharging mechanism comprises a slag discharging pipe communicated with a slag outlet in the cracking system and a slag discharging valve arranged on the slag discharging pipe; and the part of the slag discharge pipe above the slag discharge valve is communicated with an inert gas storage tank.
As the utility model discloses a injecture, the portion that the scum pipe is located row sediment valve below has seted up the oil discharge opening, can dismantle on the oil discharge opening and be connected with the guide plate that is used for discharging remaining fuel oil.
As another limitation of the utility model, the spiral slag discharging mechanism comprises at least one spiral slag discharging device, and the spiral slag discharging device is provided with a slag discharging end prompting component; a magnetic separator is also arranged between the spiral slag discharging mechanism and the carbon black storage mechanism.
As a further limitation of the utility model, the spiral slag extractor comprises a sealed shell and a packing auger which is rotationally connected in the sealed shell; the inner wall of the sealing shell is fixedly provided with a steel wire scraper along the length direction, and the steel wire scraper is arranged above the packing auger and is attached to the edge of the packing auger blade.
As a further limitation of the present invention, the magnetic separator includes a magnetic separation mechanism and a first driving mechanism for driving the magnetic separation mechanism to rotate; magnetic separation mechanism is including the first magnetic separation roller that is arranged in adsorbing the steel wire in the carbon black and the second magnetic separation roller that is used for adsorbing the steel wire on the first magnetic separation roller to the steel wire discharge gate.
As a third definition of the invention, the feeding system comprises a reciprocating feeder and a screw feeder each feeding independently.
As a further limitation of the present invention, the reciprocating feeder comprises a body and a first bin disposed on the body; a material pushing plate is arranged in the first storage bin, and a second driving mechanism for driving the material pushing plate to reciprocate is fixedly arranged on the car body; and a plurality of baffle plates for preventing the waste tires from falling into a return path of the material pushing plate are fixedly arranged on the material pushing plate.
As a further limitation of the present invention, the screw feeder comprises a feeding housing, a screw conveying mechanism disposed inside the feeding housing, and a second bin disposed above a feeding port of the feeding housing; a gap for enabling the waste tire to fall towards the axis of the feeding shell is arranged between the inner wall above the feeding shell and the spiral conveying mechanism along the conveying direction of the spiral conveying mechanism; the inner wall below the feeding shell is attached to the outer edge of the spiral conveying mechanism.
As a further limitation of the utility model, the circulating water cooling system comprises a centralized water supply mechanism, a cooling pool and a condensing mechanism arranged in the oil-separating cooling system; wherein, the centralized water supply mechanism, the cooling tank and the condensing mechanism are connected by pipelines to form a closed water loop; the cooling tank comprises a cooling tank body and drainage pipelines circumferentially distributed on the inner wall of the cooling tank body.
As a further limitation of the present invention, the condensing mechanisms each include a flue condenser and a plurality of oil duct condensers; the centralized water supply mechanism is connected with a flue condenser and an oil duct condenser pipeline in the condensing mechanism through a water separator.
Since the technical scheme is adopted, compared with the prior art, the utility model, the beneficial effect who gains is:
(1) the utility model discloses an among the discharge system, the position intercommunication that the scum pipe is located row sediment valve top has the inert gas storage tank, and the initial stage of slagging tap can be through the inert gas storage tank to pour into inert gas (CO) into in the slag discharging system2Or N2) And the residual oil gas is isolated from oxygen, so that the explosion hazard caused by the residual oil gas is avoided, and the safety accident in the production process can be effectively avoided.
(2) The utility model discloses an among the discharge system, locate the below of sediment valve door with the oil discharge opening to discharge the remaining oil gas (liquid) of sediment valve door through the guide plate, can discharge the remaining oil gas of sediment valve inner wall and sediment valve extreme lower position department as far as possible, and then reduce the influence of remaining oil gas to the carbon black discharge process, make the carbon black can be fast, discharge from the schizolysis system smoothly.
(3) Because the discharging system of the waste tire oil refining equipment is a closed discharging system, the whole discharging process is invisible, and the time when the discharging is finished cannot be known. The utility model discloses an among the discharge system, be equipped with on the spiral slag discharger and slag the completion suggestion subassembly of slagging tap, whether utilize the thermocouple inductor to have carbon black to pass through real-time detection in the spiral slag discharger, and then can accurately judge whether the ejection of compact process finishes completely. The utility model discloses remaining too much carbon black that has in the system of can avoiding splitting decomposition, influence equipment and carry out next splitting decomposition work.
(4) The utility model discloses an among the discharge system, the inside steel wire scraper blade that sets up of spiral slag extractor can scrape the steel wire of card on the auger edge and fall to prevent that the steel wire jam from influencing the normal operation of auger between auger and spiral slag extractor seal housing's gap. The utility model discloses can reduce the trouble incidence of spiral slag extractor, guarantee spiral slag extractor to carbon black efficient conveying efficiency.
(5) The utility model discloses an among the discharge system, spiral slag discharging mechanism and carbon black store and are provided with the magnet separator between the mechanism, can filter the tiny steel wire screening that is mingled with in the carbon black, reduce the steel wire to the fine-processing influence in carbon black later stage, can increase substantially the quality of carbon black.
(6) The utility model discloses an among the discharge system, be provided with twice magnetic separation mechanism on the magnet separator, first magnetic separation roller is arranged in adsorbing the steel wire in the carbon black material, and second magnetic separation roller is arranged in adsorbing the steel wire on the first magnetic separation roller, can improve the adsorption efficiency of magnet separator steel wire in to the carbon black, thoroughly parts carbon black and steel wire.
(7) The utility model discloses an among the feed system, be provided with the reciprocal feeder and the spiral feeder of independent work separately, wherein reciprocal feeder is used for complete junked tire's feeding, and the spiral feeder is used for the feeding of the back rubber block of tire shredding. For tire raw materials of different forms, the feeding system can smoothly complete feeding work, and the applicability is wide.
(8) In the feeding system of the utility model, the reciprocating feeder adopts the hydraulic oil cylinder as the power source, the power is large, the reciprocating motion frequency of the material pushing plate is accelerated while the reciprocating motion stability of the material pushing plate is ensured, the working efficiency is high and the damage is not easy; when the material pushing plate reciprocates, the baffle fixedly arranged above the material pushing plate can prevent the waste tires from falling into a return path of the material pushing plate, the waste tires can be effectively prevented from being stacked and blocked between the material pushing plate and the hydraulic oil cylinder, the fault occurrence rate is reduced, and the periodic maintenance and the cleaning of a reciprocating feeder by a worker are avoided.
(9) The utility model discloses an among the feed system, be provided with the space between the outward flange of screw conveyor and the inner wall of feeding casing top, tire piece is put between screw conveyor outward flange and feeding shells inner wall if the card in transportation process, and tire piece is along with screw conveyor rotates when to the top, can follow the space and fall back on screw conveyor again and continue to advance, can prevent effectively that junked tire piece from influencing screw conveyor's slew velocity, can avoid tire piece to block up in the feeding casing.
(10) In the circulating water cooling system of the utility model, the centralized water supply mechanism is adopted to supply water for the condensation mechanism in the oil separation cooling system, so that the water supply pipeline in the circulating water cooling system can be centrally planned and arranged, the operation burden of workers in the process of overhauling and maintaining the water supply pipeline is reduced; on the other hand, the using quantity of the water pumps is reduced, the operation fault points are reduced, and the normal operation of the equipment can be effectively ensured.
(11) The utility model discloses an among the circulating water cooling system, the cooling tank that sets up can directly replace the cooling tower, when guaranteeing hot water rapid cooling among the circulating water cooling system, has further reduced construction investment cost. The utility model provides a wash port that the cooling pond utilized to set up on the drainage pipe sprays hot water to the air through return water pressure, and the contact surface of increase hot water and air can make hot water cool down rapidly, and the cooling effect is good, and whole cooling process does not have energy resource consumption, and is energy-concerving and environment-protective. The utility model provides a cooling tank only needs to drop into the pipeline and can use for a long time, and the construction cost is low, and does not have the operation energy consumption, avoids maintaining, and the result of use is outstanding.
(12) The utility model discloses an among the circulating water cooling system, condensation mechanism includes a plurality of oil duct condensers and flue condenser, not only can carry out condensation treatment to the produced oil gas of schizolysis system, can also cool down the dust removal to the flue gas in the schizolysis system flue. The equipment also reduces the discharge amount of pollutants in the flue gas on the premise of ensuring the smooth production process, and the whole production process is more scientific and environment-friendly.
(13) The utility model discloses an among the circulating water cooling system, the water knockout drum that sets up can be with the circulating water balanced distribution that centralized water supply mechanism provided to the oil duct condenser and the flue condenser of condensation mechanism in, easy operation, controllability are high, can guarantee the normal operating of system.
To sum up, the utility model is simple in operation, the high just whole trouble incidence of controllability is low, can stop the emergence of incident when guaranteeing high-efficient work efficiency. The utility model is suitable for a use during junked tire schizolysis oil refining.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a front view of a reciprocating feeder according to an embodiment of the present invention;
FIG. 2 is a front view showing the structure of a screw feeder according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a non-condensing combustion mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a high-pressure ignition pack in the non-condensable gas combustion mechanism according to the embodiment of the present invention;
FIG. 5 is a schematic structural view of a slag discharge mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of a slag tapping system according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of a spiral slag extractor according to an embodiment of the present invention;
FIG. 8 is a schematic sectional view taken along the line A-A in FIG. 7;
FIG. 9 is a schematic structural view of a magnetic separator according to an embodiment of the present invention;
fig. 10 is a schematic structural relationship diagram of a circulating water cooling system according to an embodiment of the present invention;
FIG. 11 is a schematic diagram of the structure relationship of the cooling pool according to the embodiment of the present invention;
in the figure: 1. a lysis system; 2. a slag discharge mechanism; 3. a steel wire separating mechanism; 4. a spiral slag discharging mechanism; 5. a carbon black storage mechanism; 6. a magnetic separator; 7. a slag tapping end prompt component; 101. a vehicle body; 102. a material pushing plate; 103. a baffle plate; 104. a second drive mechanism; 105. a first storage bin; 106. a moving mechanism; 201. a base; 202. a feed housing; 203. a screw conveying mechanism; 204. a second storage bin; 205. a pressure spring; 301. a combustion lance; 302. a high pressure ignition pack; 303. a combustion chamber; 304. an ignition needle; 305. a filter tank; 306. a buffer tank; 307. a compressor; 308. a gas storage tank; 309. an outdoor combustion chamber; 401. a slag discharge pipe; 402. a slag discharge valve; 403. an inert gas storage tank; 404. an oil discharge port; 405. a baffle; 406. fireproof cloth; 501. sealing the housing; 502. a steel wire scraper; 503. a packing auger; 601. a first magnetic separation roller; 602. a second magnetic separation roller; 603. a semicircular magnet; 701. a centralized water supply mechanism; 702. a water supply main pipe; 703. a condensing mechanism; 704. a water return main pipe; 705. a cooling pool; 706. a flue condenser; 707. an oil duct condenser; 708. a water separator.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It is to be understood that the preferred embodiments described herein are for purposes of illustration and understanding only and are not intended to limit the invention.
Example a waste tyre oil refining equipment
The embodiment comprises a feeding system, a cracking system 1, a discharging system and a circulating water cooling system. In the embodiment, the systems cooperate with each other to crack the waste tires into fuel oil and carbon black, so that the resources are recycled.
Feeding system
The feeding system in this embodiment comprises a reciprocating feeder and a screw feeder, each feeding independently, wherein the reciprocating feeder is used for feeding the whole waste tires, and the screw feeder is used for feeding the tire fragments. For tire raw materials with different forms, the feeding system can smoothly complete feeding work.
(1) Reciprocating feeder
The reciprocating feeder in the feeding system comprises a vehicle body 101 and a first bin 105 arranged on the vehicle body 101, wherein a moving mechanism 106 for driving the vehicle body 101 to move is arranged on the vehicle body 101. The moving mechanism 106 is able to control the reciprocating feeder to move back and forth and left and right through the control system, so as to adjust the position of the reciprocating feeder and enable the connecting with the cracking system 1 to be more flexible.
As shown in fig. 1, a circular material pushing plate 102 is disposed in the first bin 105, an outer edge of the material pushing plate 102 is attached to an inner wall of the first bin 105, and the material pushing plate 102 can reciprocate under the driving of the second driving mechanism 104, so as to push the waste tires in the first bin 105 into the cracking system 1. A plurality of baffle plates 103 are fixedly arranged above the material pushing plate 102, and the baffle plates 103 are fixed on the material pushing plate 102 through bolts and can reciprocate along with the material pushing plate 102 so as to prevent waste tires from falling into a cavity of a return path. In this embodiment, three baffle plates 103 are provided at intervals along the circumferential direction of the pusher plate 102, and are collectively provided at the feed inlet position of the first bin 105.
In this embodiment, the second driving mechanism 104 is a hydraulic cylinder.
(2) Screw feeder
The screw feeder in the feeding system mainly comprises a base 201, a feeding shell 202, a screw conveying mechanism 203 and a second storage bin 204; wherein, four corners of the upper surface of the base 201 are respectively fixedly provided with a pressure spring 205, and the feeding shell 202 is fixedly arranged on the base 201 through the pressure springs 205. When the screw feeder is installed, the feeding shell 202 can be adaptive to the height of the feeding hole of the cracking system 1 under the action of the pressure spring 205, and the coaxiality of the feeding hole and the feeding hole is ensured.
The screw conveying mechanism 203 in the feeding system has the same structure as the existing auger structure and mainly comprises a screw blade and a hydraulic motor for driving the screw blade to rotate. As shown in fig. 2, the screw conveyor 203 is integrally disposed inside the feeding housing 202, the outer edge of the screw blade of the screw conveyor 203 is attached to the inner wall of the feeding housing 202 below, and a gap is left between the outer edge of the screw blade and the inner wall of the feeding housing 202 above, so that the tire fragments clamped on the edge of the screw blade can fall back to the screw conveyor 203 from the gap to continue to advance, and the tire fragments can be effectively prevented from being blocked in the feeding housing.
This feeding system screw feeder's second feed bin 204 wholly locates the top of feeding shell 202 feed inlet, is the toper structure to in second feed bin 204 is thrown into to the junked tire piece to the convenience.
Second, cracking system 1
The cracking system 1 adopted in this embodiment is of an existing structure, wherein a cracking reaction kettle is an important component of the whole cracking system 1. When the cracking reactor is used, the feeding hole of the cracking reactor can be connected with the discharge hole of the reciprocating feeder or the spiral feeder, and waste tires are cracked into carbon black and fuel oil in the cracking reactor.
It should be noted that, when the cracking reaction kettle cracks the waste tires at a high temperature, a large amount of non-condensable gas is generated, so the cracking system 1 is further provided with a non-condensable gas combustion mechanism to utilize the non-condensable gas generated by cracking. As shown in fig. 3 to 4, the non-condensable gas combustion mechanism comprises a filter tank 305, a buffer tank 306, a compressor 307 and a gas storage tank 308 which are sequentially communicated, wherein the filter tank 305 is communicated with the internal space of the cracking reactor through a pipeline, and can collect the non-condensable gas generated inside the cracking reactor into the gas storage tank 308; the gas storage tank 308 is connected with the combustion spray gun 301 through a pipeline, the combustion spray gun 301 is integrally arranged in the combustion chamber 303 of the cracking reaction kettle, and non-condensable gas in the gas storage tank 308 can be introduced into the combustion chamber 303 to be combusted. In this embodiment, an outdoor combustion chamber 309 is further provided, which is in communication with the gas tank 308, and is used for emergency combustion and discharge when abnormal production occurs.
In the working process, the non-condensable gas generated by the cracking reaction kettle is subjected to gas-liquid separation, enters the filter tank 305 for filtering, and enters the buffer tank 306 for buffering and pressure stabilization, when the pressure of the buffer tank 306 reaches a set value, the compressor 307 is automatically started, and the non-condensable gas extracted by the compressor 307 from the buffer tank 306 is compressed to a certain pressure and then stored in the gas storage tank 308 for later use.
In order to facilitate ignition of the combustion spray gun 301, the present embodiment is further provided with a high-voltage ignition pack 302 for igniting non-condensable gas, as shown in fig. 4, the high-voltage ignition pack 302 adopts a high-voltage insulated wire connected to a 220V power supply, and an ignition needle 304 of the high-voltage ignition pack 302 is arranged at a muzzle position of the combustion spray gun 301. In use, the high-pressure ignition pack 302 generates an electric spark by a high-voltage current to burn the non-condensable gas injected from the combustion lance 301.
Third, discharge system
The discharging system in this embodiment includes a oil separation cooling system and a slag discharging system, wherein the oil separation cooling system condenses the fuel oil gas generated in the cracking reactor, and the slag discharging system collects the carbon black generated in the cracking reactor.
Oil distribution cooling system
The oil distribution cooling system in the discharging system completely adopts the existing structure and mainly comprises an oil conveying pipe, a plurality of oil duct condensers 707 arranged on the oil conveying pipe and an oil collecting tank connected with the oil conveying pipe. The oil delivery pipe is communicated with the cracking reaction kettle, and when the cracking reaction kettle cracks the waste tires, the generated fuel oil can be condensed by the oil duct condenser 707 and then conveyed to the oil collecting tank.
(II) slag discharging system
The slag discharging system in the discharging system comprises a slag discharging mechanism 2, a steel wire separating mechanism 3, a spiral slag discharging mechanism 4 and a carbon black storage mechanism 5 which are arranged in sequence; wherein, the slag discharging mechanism 2 is communicated with an inert gas storage tank 403. At the initial stage of slagging tap, this slag tapping system can utilize inert gas storage tank 403 to pour into inert gas into to slag discharging mechanism 2, makes the remaining oil gas in the slag discharging mechanism 2 isolated with oxygen, and then reduces the probability that the remaining oil gas causes the explosion, stops the emergence of carbon black discharge in-process incident.
As shown in FIG. 5, the slag discharging mechanism 2 comprises a slag discharging pipe 401 communicated with the slag outlet of the cracking system 1, and a slag discharging valve 402 disposed on the slag discharging pipe 401. The slag discharge pipe 401 is divided into an upper part and a lower part by the slag discharge valve 402, wherein the part of the slag discharge pipe 401 above the slag discharge valve 402 is communicated with an inert gas storage tank 403 so as to inject inert gas into the whole slag discharge system; an oil discharge port 404 is arranged at the position of the slag discharge pipe 401 below the slag discharge valve 402, and residual oil gas condensed on the inner wall of the slag discharge pipe 401 is discharged as far as possible through a guide plate 405 detachably connected to the oil discharge port 404.
More specifically, the oil drain 404 is an annular opening disposed along the circumference of the slag discharge pipe 401, and is disposed obliquely so as to facilitate the placement of the deflector 405. The position of the oil discharge port 404 of the slag discharge pipe 401 is also provided with a fireproof cloth 406, and the oil discharge port 404 can be sealed through the fireproof cloth 406 after oil discharge is finished, so that carbon black is prevented from being discharged to the outside from the oil discharge port 404, and normal carbon black discharge is ensured.
In the embodiment, nitrogen is used as inert gas to isolate the residual oil gas in the slag discharging mechanism 2 from air.
The wire separating mechanism 3 is used for separating a large amount of wires entrained in the carbon black. In this embodiment, the wire separating mechanism 3 is a wire separator in the prior art, and is not described herein again.
The spiral tapping mechanism 4 is used to transport the carbon black to the carbon black storage mechanism 5. The spiral slag discharging mechanism 4 comprises at least one spiral slag discharging device, and a slag discharging end prompting component 7 is arranged on the spiral slag discharging device. Specifically as shown in fig. 6, this embodiment includes two spiral slag ejectors, and the hookup location department of two spiral slag ejectors is equipped with the suggestion subassembly 7 that finishes of slagging tap to whether the work of accurately judging slagging tap is finished.
Wherein, the spiral slag extractor comprises a sealed shell 501 provided with a feeding hole and a discharging hole, and an auger 503 which is rotatably connected in the sealed shell 501. As shown in fig. 7 and 8, the seal case 501 is elongated and has a U-shaped cross section, a wire scraper 502 is provided on the inner wall of the seal case 501 along the longitudinal direction thereof, and the wire scraper 502 is provided above the auger 503 and attached to the edge of the blade of the auger 503. When carbon black is conveyed, the steel wire scraper 502 can scrape the steel wire groups clamped at the edge of the screw conveyer blade onto the screw conveyer 503 blade so as to prevent the steel wires from blocking in the screw conveyer.
The slag tapping end prompt component 7 comprises a thermocouple sensor arranged inside the spiral slag tapping device and an electronic display arranged outside the spiral slag tapping device and electrically connected with the thermocouple sensor. When the carbon black passes through the spiral slag extractor, the thermocouple senses the temperature and displays the temperature in real time through the electronic display; after the slag is discharged, the thermocouple cannot sense the heat of the carbon black, and the temperature value on the electronic display is correspondingly reduced. When the temperature is reduced to about 30 ℃, the slag can be judged to be finished.
The carbon black storage mechanism 5 is a carbon black bin for storing carbon black, as shown in fig. 6, the whole carbon black bin is of a structure with a wide top and a narrow bottom, and the upper part of the carbon black bin is communicated with the spiral slag discharging mechanism 4 and is used for receiving the carbon black sent by the spiral slag discharging mechanism 4; the lower part is provided with an opening so as to bag and pack the carbon black in the carbon black bin.
In this embodiment, still be provided with magnet separator 6 between spiral 4 and the carbon black storehouse of slagging tap mechanism, further adsorb the tiny steel wire in the carbon black through magnet separator 6, can corresponding improvement carbon black's quality, avoid carbon black finish machining to receive the influence of steel wire.
As shown in FIG. 9, the magnetic separator 6 comprises a magnetic separation mechanism and a first driving mechanism for driving the magnetic separation mechanism to rotate. Wherein, magnetic separation mechanism includes first magnetic separation roller 601 and second magnetic separation roller 602, and first magnetic separation roller 601 and second magnetic separation roller 602 mutually support, can adsorb the screening out completely with the tiny steel wire in the carbon black.
More specifically, the first magnetic separation roller 601 is arranged below the feed inlet of the magnetic separator 6 and used for adsorbing steel wires in carbon black; the second magnetic separation roller 602 is arranged above the first magnetic separation roller 601, is arranged in parallel with the first magnetic separation roller 601, and is used for adsorbing steel wires on the first magnetic separation roller 601. In this embodiment, the first magnetic separation roller 601 and the second magnetic separation roller 602 are the same in structure in the prior art, and both include a rotating housing and a semicircular magnet 603 fixed on the lower half portion of the rotating housing. Wherein, the power take off end of first actuating mechanism is fixed with rotatory shell, drives rotatory shell and rotates.
During actual work, the semicircular magnet 603 in the first magnetic separation roller 601 adsorbs the steel wire in the carbon black to the rotating shell, and the rotating shell drives the steel wire to rotate; when the rotating shell brings the steel wire above the first magnetic separation roller 601 (at this time, the adsorption force of the semicircular magnet 603 in the first magnetic separation roller 601 to the steel wire is minimum), the semicircular magnet 603 in the second magnetic separation roller 602 adsorbs the steel wire on the first magnetic separation roller 601 away, and similarly, when the steel wire rotates to the top along with the rotating shell of the second magnetic separation roller 602, the steel wire is separated from the second magnetic separation roller 602 and falls into the steel wire collection box, so that the separation of the carbon black and the steel wire is completed.
Fourth, circulating water cooling system
This circulating water cooling system adopts centralized water supply mechanism 701 to supply water for condensation mechanism 703 to utilize cooling bath 705 to directly replace traditional condensing tower to cool off the produced hot water cooling of condensation mechanism 703, whole system construction cost is low, the operation energy consumption is few and difficult the trouble that breaks down.
The centralized water supply mechanism 701, the cooling pool 705 and the condensing mechanism 703 in the system are connected by pipelines to form a closed water loop. As shown in fig. 10, the water outlet of the centralized water supply mechanism 701 is connected to the water inlet of the condensation mechanism 703 through a water supply main pipe 702, the water outlet of the condensation mechanism 703 is connected to the cooling tank 705 through a water return main pipe 704, and the water outlet of the cooling tank 705 is connected to the water inlet of the centralized water supply mechanism 701 through a large-caliber main pipe, so as to form a closed water loop, and continuously provide cooling function for the waste tire oil refining equipment through circulating cooling water.
The condensing mechanisms 703 each include a flue condenser 706 and a plurality of oil passage condensers 707. The flue condenser 706 is arranged at the flue position of the cracking system 1, and the flue gas outlet of the flue condenser 706 is provided with an alkali liquor spray header so as to desulfurize and dedust the cooled flue gas by using alkali liquor; the oil duct condenser 707 is provided at an oil delivery pipe position of the oil distribution cooling system, and condenses fuel oil produced by cracking tires. In this embodiment, each of the condensing mechanisms 703 includes one flue condenser 706 and three oil passage condensers 707, and the flue condenser 706 and the oil passage condensers 707 both employ tube condensers.
As shown in fig. 10, a water separator 708 is provided on a connecting pipe between the centralized water supply mechanism 701 and the condensing mechanism 703 to enable uniform distribution of the cooling water supplied from the centralized water supply mechanism 701 to the flue condenser 706 and the oil path condenser 707 of the condensing mechanism 703. In this embodiment, the centralized water supply mechanism 701 includes two 55kw large-flow water pumps, one for each, which can ensure that enough cooling water is supplied to the condensation mechanism 703.
In the system, the cooling tank 705 comprises a tank body of the cooling tank 705 and drainage pipelines circumferentially arranged on the inner wall of the tank body of the cooling tank 705, wherein the drainage pipelines are connected with a water outlet pipeline of the condensation mechanism 703 through a water return main pipe 704. As shown in fig. 11, the whole cooling pond 705 is made of concrete and is a rectangular pond, and the center of the bottom surface of the cooling pond 705 is lower than other positions, so as to be used as a water outlet of the cooling pond 705 and connected to the centralized water supply mechanism 701 through a pipeline. A plurality of drain holes are uniformly formed in one side, facing the center of the cooling pool 705, of the drainage pipeline, and each drain hole is arranged along the radial direction of the drainage pipeline and is inclined upwards by 40-50 degrees in an inclined mode so as to be capable of utilizing the return water pressure to spray hot water into the air for cooling.
More specifically, the drainage pipeline in this embodiment is DN110 metal pipe, and the metal pipe is provided with drainage holes of 10mm every 400mm towards the inside of the cooling pool 705, and the drainage holes are inclined upward by 45 ° along the horizontal direction.
It should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and the present invention is not limited thereto, and although the present invention has been described in detail with reference to the above-mentioned embodiments, it will be apparent to those skilled in the art that modifications can be made to the technical solutions described in the above-mentioned embodiments, or some technical features can be replaced with equivalents. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A waste tire oil refining device comprises a feeding system, a cracking system, a discharging system and a circulating water cooling system, wherein the discharging system comprises an oil separating cooling system and a slag discharging system; the method is characterized in that: the slag discharging system comprises a slag discharging mechanism, a steel wire separating mechanism, a spiral slag discharging mechanism and a carbon black storage mechanism which are arranged in sequence; wherein, the slag discharging mechanism comprises a slag discharging pipe communicated with a slag outlet in the cracking system and a slag discharging valve arranged on the slag discharging pipe; and the part of the slag discharge pipe above the slag discharge valve is communicated with an inert gas storage tank.
2. The junked tire oil refining plant according to claim 1, characterized in that: the part of the slag discharging pipe below the slag discharging valve is provided with an oil discharging port, and the oil discharging port is detachably connected with a guide plate for discharging residual fuel oil.
3. The junked tire oil refining plant according to claim 1 or 2, characterized in that: the spiral slag discharging mechanism comprises at least one spiral slag discharging device, and a slag discharging end prompting component is arranged on the spiral slag discharging device; a magnetic separator is also arranged between the spiral slag discharging mechanism and the carbon black storage mechanism.
4. The junked tire oil refining plant according to claim 3, characterized in that: the spiral slag extractor comprises a sealed shell and a packing auger which is rotationally connected in the sealed shell; the inner wall of the sealing shell is fixedly provided with a steel wire scraper along the length direction, and the steel wire scraper is arranged above the packing auger and is attached to the edge of the packing auger blade.
5. The junked tire oil refining plant according to claim 4, characterized in that: the magnetic separator comprises a magnetic separation mechanism and a first driving mechanism for driving the magnetic separation mechanism to rotate; magnetic separation mechanism is including the first magnetic separation roller that is arranged in adsorbing the steel wire in the carbon black and the second magnetic separation roller that is used for adsorbing the steel wire on the first magnetic separation roller to the steel wire discharge gate.
6. The junked tire refinery apparatus according to any one of claims 1-2 and 4-5, wherein: the feeding system comprises a reciprocating feeder and a screw feeder which are independently fed.
7. The junked tire oil refining plant according to claim 6, characterized in that: the reciprocating feeder comprises a vehicle body and a first bin arranged on the vehicle body; a material pushing plate is arranged in the first storage bin, and a second driving mechanism for driving the material pushing plate to reciprocate is fixedly arranged on the car body; and a plurality of baffle plates for preventing the waste tires from falling into a return path of the material pushing plate are fixedly arranged on the material pushing plate.
8. The junked tire oil refining plant according to claim 6, characterized in that: the spiral feeder comprises a feeding shell, a spiral conveying mechanism arranged in the feeding shell and a second storage bin arranged above a feeding hole of the feeding shell; a gap for enabling the waste tire to fall towards the axis of the feeding shell is arranged between the inner wall above the feeding shell and the spiral conveying mechanism along the conveying direction of the spiral conveying mechanism; the inner wall below the feeding shell is attached to the outer edge of the spiral conveying mechanism.
9. The junked tire refinery apparatus according to any one of claims 1-2, 4-5, and 7-8, wherein: the circulating water cooling system comprises a centralized water supply mechanism, a cooling pool and a condensing mechanism arranged in the oil distribution cooling system; wherein, the centralized water supply mechanism, the cooling tank and the condensing mechanism are connected by pipelines to form a closed water loop; the cooling tank comprises a cooling tank body and drainage pipelines circumferentially distributed on the inner wall of the cooling tank body.
10. The junked tire oil refining plant according to claim 9, characterized in that: the condensing mechanisms comprise flue condensers and a plurality of oil duct condensers; the centralized water supply mechanism is connected with a flue condenser and an oil duct condenser pipeline in the condensing mechanism through a water separator.
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CN202022656779.6U CN213728510U (en) | 2020-11-17 | 2020-11-17 | Waste tyre oil refining equipment |
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CN202022656779.6U CN213728510U (en) | 2020-11-17 | 2020-11-17 | Waste tyre oil refining equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112371701A (en) * | 2020-11-17 | 2021-02-19 | 河北藏隆再生资源利用有限公司 | Waste tyre oil refining equipment |
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2020
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112371701A (en) * | 2020-11-17 | 2021-02-19 | 河北藏隆再生资源利用有限公司 | Waste tyre oil refining equipment |
CN112371701B (en) * | 2020-11-17 | 2024-10-18 | 河北藏隆再生资源利用有限公司 | Junked tire oil refining equipment |
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